Attachment_2_-_Technical_Evaluation_Criteria.pdf

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Attached to
Upgrade Augmentor Fuel Pump Test Stand Federal contract opportunity
Solicitation number
FA8125-16-Q-0042
Issued by
Department of the Air Force Materiel Command Lifecycle Management Center Tinker Air Force Base

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Attachment 2 - Technical Evaluation Criteria

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Other files attached to Upgrade Augmentor Fuel Pump Test Stand, newest first.
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Q A_Upgrade_Augmentor_Fuel_Pump_Test_Stand_-_Round_2.pdf PDF
FA8125-16-Q-0042-0002.pdf PDF
Q A_Upgrade_Augmentor_Fuel_Pump_Test_Stand.pdf PDF
SOW_Rev1-_Augmentor_Fuel_Pump_Test_Stand_Upgrade_23_May_2016.pdf PDF
Augmentor_Pictures.pdf PDF
FA8125-16-Q-0042-0001.pdf PDF
FA8125-16-Q-0042.doc DOC document
Attachment_1_-_SOW_-_Augmentor_Fuel_Pump_Test_Stand_Upgrade_26_Apr_2016.pdf PDF

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P age 1 of 9

Item Requirement

Test stand upgrade capable of testing the end items listed in Appendix D in accordance with the required end item Air Force (AF) Technical Orders (T.O.) listed in Appendix D

2 Utilize Commercial Off-the-Shelf (COTS) equipment in the design of the test stand upgrade

Changes to the Service Module shall comply with all National Electric Code (NEC) and all National Fire Protection Association (NFPA) regulations governing Class I Division I environments. Changes to the Service Module shall ensure that a minimum of four (4) feet clear distance around the perimeter is maintained. The maximum size of any new Control Module shall be seventy two (72) inches wide, thirty (30) inches deep and eighty four (84) inches high. Any new Control Module shall be designed for standard nineteen

(19) inch rack mount equipment and shall provide a front work surface for an operator. The maximum size of any new Power Cabinet shall be forty (40) inches wide, twenty (20) inches deep and eighty four (84) inches high. Any new consoles or modules shall be powder coated white on the interior and powder coated light gray or tan on the exterior. The surfaces to be powder coated shall be sand blasted and thoroughly cleaned prior to powder coating. All painting shall be performed at the contractor’s facility

Provides a minimum of three (3) emergency stop buttons. One (1) shall be located at the middle left on the front panel of the Control Module, one (1) shall be located at the middle right on the front panel of the Control Module, and one (1) shall be located on the Service Module near the connection location of the unit under test. All buttons shall remove power from the compressed air system, the fuel system, the chilled water system, and the four hundred eighty (480) and one hundred twenty (120) Volt Alternating Current (VAC) electrical system. All emergency stops shall be hard wire controlled

Provide new labeling of all the operator interface bulkhead connections. The Contractor shall use 0.63 thick Garolite or equivalent sheets with a black background and white lettering. The lettering shall be 0.25 inch to 0.37 inches in height

Equipped with labels on the front test panel which identify every calibration fluid, air, and electrical connection point, valves, switches, site glasses, gauges, indicators and instrumentation. The identifying numbers/letters shall be the same numbers/letters as is currently on the test stand. The labels and mounting shall be resistant to the test fluid and not degrade as a result of exposure to the test fluid

New nameplate affixed to the front upper right. The nameplate shall be corrosion resistant and securely affixed to the test stand.

The words and numbers shall be engraved, etched, embossed or stamped in boldface print on a contrasting background. The words shall be a minimum of 0.25 inches in height and maximum of 0.5 inches in height. The nameplate shall contain the following information: nomenclature, manufacturer’s name, manufacturer’s model designation, manufacturer’s serial number, date of upgrade and contract number

Provide one (1) each new chilled water control system. All required modifications to the chilled water system for each test stand upgrade shall be rated for a fifty/fifty (50/50) water/glycol mix. The chilled water system and all components shall comply with the latest version of ASME 31.1 Power Piping and ASME 31.3 Process Piping

Provide new chilled water control valves and actuators. The valves shall replace the current valves 518A and 559A. All electrical actuators shall be rated for operation in a Class I Division I environment

Augmentor Fuel Pump Test Stand Upgrade

Technical Evaluation Criteria

P age 2 of 9

Provide a new shop air pneumatic control system for the test stand. All required modifications shall be rated for a minimum of one hundred fifty (150) PSIG working pressure at two hundred (200) degrees F unless otherwise noted. The pneumatic system and all components shall comply with the latest version of ASME 31.1 Power Piping and ASME 31.3 Process Piping

Provide a new calibration fluid control system. All required modifications to the calibration fluid system and all components shall comply with the latest version of NEC, NFPA, ASME 31.1 Power Piping and ASME 31.3 Process Piping

Provide one (1) each new boost pump capable of delivering 200 gallons per minute against a total dynamic head of 400 feet. The pump shall be designed to pump MIL-C-7024, Type II calibration fluid at temperatures between 70 and 110 degrees Fahrenheit.

The pump shall be designed for operation in a Class I Division I environment. The pump design shall ensure cavitation free operation. The pump shall be rated for continuous operation. The pump shall be a PACO model 16-30955140115-3891 or equivalent. The pump vibration levels shall comply with ISO 10816-1. Alignment of the pump and motor shall be performed

Provide one (1) each new motor to drive the boost pump. The motor shall be a minimum 40 horsepower designed for 460 VAC, 60 HZ, 3 phase power. The rpm shall be 3550 to 3600. The motor shall be rated for continuous duty operation. The motor shall have a minimum NEMA efficiency of 91.0 and service factor of 1.0. The motor shall be equipped with an over-heat protective device. The motor shall be designed for operation in a Class I Division I environment and comply with all NEC requirements

Provide all new hardware as required to interface the boost pump with the boost pump motor and the boost pump to the test stand and calibration fluid supply system

Provide one (1) each new scavenge pump capable of delivering 8 gallons per minute against a total dynamic head of 60 feet. The pump shall be designed to pump MIL-C-7024, Type II calibration fluid at temperatures between 70 and 110 degrees Fahrenheit.

The pump shall be designed for operation in a Class I Division I environment and comply with all NEC requirements. The pump design shall ensure cavitation free operation. The pump shall be rated for continuous operation

Provide one (1) each motor to drive the scavenge pump. The motor shall be a minimum 1 horsepower designed for 230/460 VAC, 60 HZ, 3 phase power. The motor shall be rated for continuous duty operation. The motor shall have a minimum and service factor of 1.0. The motor shall be equipped with an over-heat protective device. The motor shall be designed for operation in a Class I Division I environment and comply with all NEC requirements

Provide all new hardware as required to interface the scavenge pump with the scavenge pump motor and the scavenge pump to the test stand and calibration fluid supply system

Provide new calibration fluid control valves and actuators. The valves shall replace the current valves 551A, 562A, and 563A. All electrical actuators shall be rated for operation in a Class I Division I environment

Provide one (1) each new high pressure ambient temperature control system. All required modifications to the ambient temperature pneumatic system and all components shall comply with the latest version of ASME 31.1 Power Piping and ASME 31.3 Process Piping. All components shall be rated for eight hundred (800) PSIG working pressure

Provide one (1) each new high pressure high temperature control system. All required modifications to the high temperature pneumatic system and all components shall comply with the latest version of ASME 31.1 Power Piping and ASME 31.3 Process Piping. All components shall be rated for eight hundred (800) PSIG at one thousand degrees F working pressure and temperature

21 Reconfigure the high pressure air control and bleed valves to eliminate the current regulator crossover 22 Upgrade shall not interfere or compromise the test stand carbon dioxide fire suppression system

P age 3 of 9

All tubing shall be seamless stainless steel. All bulkhead fittings on the operator front panel shall be stainless steel with stainless steel caps and lanyard cables connected to caps and test stand front panel. All bulkhead fittings sizes on the operator front panel shall match the existing test stand. All other fittings shall be stainless steel or cadmium or zinc plated steel. All tubing and fittings shall be rated for the required maximum working pressure of the required highest end item test pressures and temperatures in a required circuit. All tubing and fittings shall comply with the latest version of ASME 31.1 Power Piping and ASME 31.3 Process Piping

All hoses shall be rated for the required maximum working pressure of the required highest end item test pressures and temperatures in a required circuit and utilize swivel Joint Industrial Council (JIC) 37 degree flare or Swagelok compression end connections. All hoses shall be labeled on each end with a metal band which indicates the maximum working pressure, size, material, material manufacturer, material manufacturer’s part number and length. All hose internal and external material shall be compatible with MIL-H-7808 hydraulic fluid. All hoses shall comply with the latest version of the National Fluid Power Association, ASME 31.1 Power Piping and ASME 31.3 Process Piping

All valves shall be rated for the required maximum working pressure of the required highest end item test pressures and temperatures in a required circuit. All valves shall comply with the latest version of the National Fluid Power Association, ASME 31.1 Power Piping and ASME 31.3 Process Piping

26 Provide a new data acquisition system

Use a computer with data acquisition cards and/or a programmable logic controller (PLC) for data acquisition system. The analog to digital converter shall be sixteen (16) bit or better. The data acquired shall be for automatically and manually controlling test parameters, calculating if the test results are pass/fail, displaying the data on the LCDs, and printing the test results to printer. The data acquisition system shall be capable of displaying all transducer inputs. The data acquisition system shall be capable of capturing the required maximum or minimum functional test parameters and displaying them on the LCD

28 Use only a PLC or computer controller for all hydraulic, chilled water, pneumatic, calibration fluid, and electrical control loops

Replace the Boost Pump Power Button (E2A) and the Boost Pump Button (E2B). The Contractor shall PLC controlled buttons that are operated from the Control Module LCD touchscreen. The display shall indicate ‘ON’ and ‘OFF’ positons of the buttons

30 Provide one (1) each spare computer system with duplicate hardware, software, and programming 31 Provide three (3) USB connections on the Control Module and three (3) USB connections of the service Module 32 Provide two (2) each computer keyboards and two (2) each computer mice 33 Provide new test pressure transducers for each test stand upgrade

Equipped with new gauge and differential pressure transducers as required to perform all functional end item tests for the end items listed in Appendix F. The transducers shall include, but not be limited to the pressure transducers listed in Appendix F. The transducers shall be rated for industrial conditions with built-in overload protection and utilize stainless steel construction for wetted parts

Each test pressure transducer shall be Highway Addressable Remote Transducer (HART) capable or otherwise be capable of communicating with the host computer or Human-Machine Interface (HMI) utilizing a digital readout on the pressure transmitter

Each test pressure transducer shall be capable of setup and adjustment without additional equipment or tools. The setup and adjustment buttons or controls shall be located on the pressure transducer

37 Each test pressure transducer shall incorporate a display to enable setup and maintenance activities with the transmitter

Each test pressure transducer shall be rated for ten percent (10%) over pressurization from maximum designed working pressure of the system

39 Provide shutoff valves for calibration that isolate the test pressure transducers from the system

P age 4 of 9

All new pressure transducers shall be located inside a NEMA 4 enclosed cabinet. The cabinet shall be equipped with a hinged front cover

Provide new Resistance Temperature Detector (RTD) temperature transducers as required to perform all functional end item tests for the end items listed in Appendix F. The transducers shall include, but not be limited to the temperature transducers listed in Appendix F

42 Provide panel mount connections for calibration of the test temperature transducers

Provide two (2) new calibration fluid flow meters for each of the two (2) calibration fluid flow meters (E511A and E559A) on the current test stand. The flow meters shall match the current transducers size and shall meet the accuracy, ranges and resolutions specifications as the current flow meters

44 The transducers shall include, but not be limited to the flow meter transducers listed in Appendix F

Redesign and reconfigure the flow meter section containing flow meter E511A. The flow meter section shall be designed to minimize the risk of leaks as a result of frequency removal and installation of the flow meter and minimize the personnel effort in the flow meter change outs. The flow meter section shall ensure stable and accurate flow readings

Provide new speed sensor transducer for the test stand upgrade as required to perform all functional end item tests for the end items listed in Appendix F

Provide new specific gravity transducers for the test stand upgrade as required to perform all functional end item tests for the end items listed in Appendix F

Provide a new leak detector transducer for the test stand upgrade as required to perform all functional end item tests for the end items listed in Appendix F

Provide a new power supply to replace E547A. The power supply shall be capable of providing the required power to perform all functional end item tests for the end items listed in Appendix D

Provide new service pressure transducers for the test stand upgrade. As a minimum, the service transducers shall include those listed in Appendix G. The pressure transducer accuracies shall be a minimum of ±1.0% of full scale and the range shall be as required monitor the test stand and to performance test the end items listed in Appendix D. The transducers shall be rated for industrial conditions with built-in overload protection and utilize stainless steel construction for wetted parts

51 Provide shutoff valves for calibration that isolate the test pressure transducers from the system

All new pressure transducers shall be located inside a NEMA 4 enclosed cabinet. The cabinet shall be equipped with a hinged front cover

The test temperature transducer accuracies shall be ±3.0 degrees F and the range shall be as required to monitor the test stand and to performance test the end items listed in Appendix G. The temperature transducers shall be RTD, J-type, or K-type thermocouples

54 Provide panel mount connections for calibration of the test temperature transducers 55 Provide three (3) new LCD touch screen displays for the test stand upgrade

Each LCD displays shall be touch screen, nineteen (19) inch minimum and capable of plus or minus eighty-five (85) degree wide side to side viewing angles with a minimum of one thousand twenty four by seven hundred sixty eight (1024 x 768) resolution. The displays shall have a seven hundred fifty to one (750:1) contrast ratio, seven hundred fifty (750) Nits brightness and lifetime of forty thousand (40,000) hours. Each LCD display shall be rack mountable for a standard nineteen (19) inch electronics cabinet

One (1) nineteen (19) inch LCD display shall be mounted in the Control Module. The LCD display shall be rack mountable for a standard nineteen (19) inch electronics cabinet and shall be capable of displaying the end item test screens and calibration screens

P age 5 of 9

One (1) LCD display shall be mounted in the Control Module. The LCD display shall be rack mountable for a standard nineteen (19) inch electronics cabinet and be capable of displaying the annunciator (E4A and E4B) conditions, the I/O Module (E7A) states, the alarm screens, and the service transducers. The LCD shall allow an operator or service technician to toggle between the alarm, annunciator, I/O Module status, and service transducer screens

One (1) LCD display shall be mounted in the Service Module. The LCD display shall be capable of displaying the end item test screens and calibration screens. The display shall be rated for a Class I Division I hazardous area

Capable of displaying the end item test screens or calibration screens on one Control Module LCD display, the service screens, annunciator, I/O Module, or the alarm screens on the other Control Module LCD display, and the end item test screens or calibration screens on the Service Module LCD display simultaneously

Provide one (1) timer for the test stand upgrade as required to perform all functional end item tests for the end items listed in Appendix D

Provide one (1) each printer for the test stand upgrade. The printer shall be located at the location of the current test stand.

Should the Contractor provide a new Control Module, the printer shall be rack mounted and on slide rails such that the printer can be stored inside the test stand and slide out of the test stand for access and shall be located on the front of the console

The printer shall be capable of color printing with a minimum input paper tray size of 250 pages of 8-1/2 X 11 inch paper. The minimum ISO print speed for black and white shall be 8 pages per minute. The minimum ISO print speed for color shall be 6 pages per minute. The minimum print resolution shall be 600 x 600 dpi for both color and black and white. The manufacturer recommended monthly printed page volume shall be a minimum of 1500 pages. The printer shall have a Hi Speed USB minimum

2.0 compatible connection

64 Provide two (2) sets of spare printer ink cartridges for the printer

Equipped with the required hardware and software for protection circuits in the test stand. The circuits shall automatically reset upon determination of a safe or in limits conditions. The protection circuits shall include but not be limited to those listed in Appendix H and shall also include all requirements determined by the Safety System Analysis. The Contractor shall develop alarm screens on the LCD that display the protection circuits and current states. The screens shall include as a minimum annunciator (E4A and E4B) conditions/states. The screens shall be capable of password protection

66 Provide all software codes, password codes and technical data delivered with the system

The test stand upgrade shall operate on the four hundred eighty (480) VAC, sixty (60) Hertz (Hz), three (3) phase and one hundred twenty (120) VAC, sixty (60) Hz, single phase electrical power of the current test stands. The test stand upgrade shall operate on the compressed air systems and chilled water supply and return of the current test stand

The label or listing of the Underwriters Laboratories, Inc. (UL), shall be accepted as evidence that the materials or equipment conform to the applicable standards of that agency. In lieu of this label or listing, a statement from a nationally recognized, adequately equipped testing agency indicating that the items have been tested IAW required procedures and that the materials and equipment comply with all contract requirements will be accepted. Materials and equipment shall be approved based on the manufacturer's published data

For other than equipment and materials specified to conform to UL publications, a manufacturer's statement indicating complete compliance with the applicable Federal Specification, or standard of the American Society for Testing and Materials, National Electrical Manufacturers Association (NEMA), or other commercial standard, is acceptable

Any new Alternating Current (AC electric motors shall be NEMA premium efficient severe duty design. All AC motors shall be manufactured in the United States of America (USA) and meet all requirements in NEMA MG-1. Motor design shall be Baldor Super E, ECP or equivalent

P age 6 of 9

The Contractor shall use multiple colored wires for the different types of wiring circuits for all new wiring required for the test stand upgrade

All wire shall be UL listed. Machine Tool Wire (MTW) shall be used for control panel wiring and Thermoplastic High Heat Resistant Nylon Coated (THHN) shall be used for general power wiring

Label both ends of all wires/cables with plastic sleeves or similar material describing wire list reference. Wire/cable identifiers shall be installed within two (2) inches of each connector or terminal

74 Ensure compliance with the latest versions of the NEC, NEMA standards and National Fire Protection Agency (NFPA) 70 75 The test stand shall have all electrical circuits equipped with ground fault interruption 76 Not use splice connections for connection to existing terminals or hardware. All wiring shall be continuous from end to end 77 All new control, signal, and power wires and cables shall be enclosed in metal conduit of an enclosed metal cable tray

The Computer and/or Programmable Logic Controller (PLC) programming software shall be COTS type. All software versions shall be the latest available unless approved by the CO in writing prior to installation. No custom proprietary software shall be used unless approved by the CO in writing prior to installation. Both PLC and computer shall have a hardware method to ensure a backup program can be copied and installed from a removable media source

79 The programming shall be developed such that the upgraded end item testing is performed identical to the current test stand 80 The programming shall allow for manual control of the end item test parameters in addition to automatic control 81 The programming shall allow for capturing of the required end item test output data based on required input test parameters 82 A copy of all programming source code will be provided 83 Provide a backup hard drive copy of the computer hard drive 84 Provide a backup copy of the PLC programming

The programming shall automatically generate test reports in a format similar to the current test stands as shown in Appendix I.

The test reports shall allow for operator input of the end item part number and serial number

Provide legal licensed copies of all software utilized in the test stand. The Contractor shall provide two (2) electronic backup copies of all programmed software. The Contractor shall provide all licensed software. The Contractor shall provide two (2) each any special items or cables required to interface between a computer and the Data Acquisition and/or PLC

87 Provide the Government all software codes, password codes and technical data delivered with the system 88 Provide development versions of the all software utilized for the upgrade and a laptop computer capable of running the software

Capable of displaying all required end item test parameters based on the end item under test on the LCD display. The test screens shall be configurable for a minimum of five hundred (500) different screens. The LCD screen shall have a blank screen saver after fifteen (15) minutes of inactivity

Provide test screens for each of end item part numbers listed in Appendix D. The Contractor shall provide, as a minimum, a separate test screen for each test paragraph in the test section of the T.O. for each end item

The test screens shall be capable of displaying the upper and lower limits of the test parameters and the actual value in different colors

92 The test screens shall allow operator input of required test conditions by utilizing the touch screen LCD display.

93 The test screens shall be capable of displaying a minimum of sixteen (16) colors

The display software shall be capable of test screen modifications including changes to test parameter limits and addition and deletion of transducer outputs limits without going into the main programming level

P age 7 of 9

The test screens shall be capable of three (3) levels of password protection. The minimum password protection levels required shall be for the operator, the technician and the engineer

The test screens shall, as a minimum, provide on screen indication of all test functions and parameters shown on the current test screens of the existing test stand

97 Develop and program calibration screens which will be displayed on the LCD display

The calibration screens shall be capable of recording as found, as left, and calibration summary data as a minimum and displaying the data on the LCD display

99 The calibration screens shall have user input multi-point alignment tables for the required transducers

Capable of displaying all readouts for the service transducers on one the Control Module LCD’s. The Contractor shall develop the screens required to display the service transducers

Materials and equipment furnished by the Contractor shall be new and standard products of a manufacturer regularly engaged in the manufacture of such products. The standard products shall have been in satisfactory commercial and/or industrial use for two

(2) years prior to bid opening and still be in production at the time of this contract

Provide a Preliminary Design Review. The design review shall be completed at the zero to five percent (0-5%) test stand upgrade design stage. The Contractor shall be required to conduct a meeting at Tinker Air Force Base (TAFB) for the Preliminary Design Review.

Provide an Intermediate Design Review. The design review shall be completed approximately fifty percent (50%) into the test stand upgrade design stage. The Contractor shall be required to conduct a meeting at TAFB for the Intermediate Design Review.

Provide a Critical Design Review. The design review shall be completed approximately one hundred percent (100%) into the test stand upgrade design stage. The Contractor shall be required to conduct a meeting at TAFB for the Critical Design Review.

Provide a build schedule which shall include as minimum the following phases; design, material procurement, pre-fabrication, upgrade installation, operational check out, calibration, and acceptance testing

106 Provide the upgrade installation start data one-hundred eighty (180) calendar days in advance in writing

Provide the required training of calibration support technicians per Paragraph 6.1 in the SOW. The Government will calibrate the test stand after Contractor provided training is completed. The Contractor shall assist Government calibration personnel during initial calibration of the test stand

Utilizing two (2) different Government furnished end items, the Contractor shall develop an Acceptance Test Procedure designed for acceptance testing the test stand after installation of the upgrade at TAFB. The end item part numbers are 749091, 773220, or 759057 and 792840. The Acceptance Plan shall include on-site tests of each of the two (2) end items on the current test stand.

Each end item will be tested three (3) times on the current stand. The Contractor shall witness the testing of the two (2) end items on the existing test stand at Tinker to verify the test results. The Contractor shall provide all required personnel at the time of acceptance testing to ensure a thorough knowledge of the end item testing requirements and test stand operation is acquired. No other test stand is available to verify a test or service parameter after the installation of the upgrade has begun. The on-site tests of the end items shall serve as the correlation reference by which the test stand upgrade will be verified. The Contractor shall be responsible for correction of any deficiencies in the test stands upgrade design to ensure successful testing of each of the two (2) end items

109 Provide an Acceptance Test Report after the successful Acceptance Testing is complete.

P age 8 of 9

Provide a training session four (4) calibration support technicians IAW the Contractor developed Training Plan. The training shall begin after installation and initial start-up of the test stand and prior to acceptance testing. Provide a training session for three (3) test operators IAW the Contractor developed Training Plan. The training shall begin after final successful acceptance testing of the test stand upgrade. Provide a training session for five (5) maintenance technicians IAW the Contractor developed Training Plan.

The training shall begin after final successful acceptance testing of the test stand upgrade. Provide a training session for two (2) software programmers IAW the Contractor developed Training Plan. The training shall begin after final successful acceptance testing of the test stand upgrade

Develop and provide manuals for the test stand in Microsoft Word Version 2007 or higher. The manual shall have separate sections which include Operation instructions, Maintenance instructions, Calibration instructions, Programming instructions, Detailed Drawings, Schematics and Illustrated Parts Breakdown. The Contractor shall provide the COTS operation, maintenance, calibration and programming manuals from the component manufacturer for the equipment and software provided

Provide a complete set of instructions on the operation of the individual controls for each equipment item on the test stand in Microsoft Word Version 2007 or higher. The instructions shall include operation of the touch screen and controls. The operation instructions shall also include daily, weekly and monthly test stand inspections and checklists which would be performed by the operator(s). The delivery time and quantities shall be provided per Paragraph 7.1

Provide a complete list of materials and description, including manufacturer and model number, for all components used in the test stand upgrades. The list shall also include a vendor source for all materials and parts. The Contractor shall provide detailed drawings for all materials and equipment specified in the list. The drawings shall consist of a complete list of equipment and materials, including manufacturer's descriptive and technical data, catalog cuts and any special installation instructions which may be required. Drawings shall show applicable schematic diagrams and equipment layout. The Contractor shall provide a spreadsheet listing of the electrical wire used in the upgrade. As a minimum, the electrical wire spreadsheet shall include the source identifier, destination identifier, type circuit, wire color and wire size. The Contractor shall provide the electronic copies of the drawings in AutoCAD 2007 or higher. The delivery time and quantities shall be provided per Paragraph 7.1

114 Provide commercial manuals for all software delivered as part of the upgrades

Provide a step-by-step instruction manual including required metrology equipment for the complete calibration of the test stand in Microsoft Word Version 2007 or higher. The instruction manual shall provide all calibration procedures and unique support equipment required for calibration of the replaced components. The components shall include all transducers and instrumentation required for testing of the end items and verification of all service transducers and instrumentation. Unique support equipment would include any equipment which is not currently referenced in existing TOs other than common tools.

Perform a System Safety Analysis utilizing the What-if Checklist methodology. The Contractor shall provide three (3) hard copies of the analysis at the fifty percent (50%) Design Review.

The Contractor shall have personnel that have been actively and successfully designing and building process and/or test equipment over the past five (5) years. The Contractor shall provide a list of past work which includes as a minimum: the name of the test equipment, general description of test equipment, date of sale, name of company/POC the equipment was sold to, and the name of the Contract project manager

The Contractor shall have on-staff at least one (1) each registered engineer. The engineer’s resume and professional engineer certification shall be submitted with the Contractor’s bid proposal

The Contractor shall have at least one (1) integrator with a minimum of five (5) years of experience integrating systems using Wonderware, LabView, or equivalent software. The integrator shall have factory certification which shall be verified by submitting the factory listing of authorized/certified dealers with the Contractor’s bid proposal

P age 9 of 9

The Contractor shall have at least one (1) integrator with a minimum of five (5) years of experience integrating control systems using Siemens, Allen Bradley, or equivalent PLC software. The integrator shall have factory certification which shall be verified by submitting the factory listing of authorized/certified dealers with the Contractor’s bid proposal

Provide a minimum of a one (1) year full warranty which will begin the date that the test stand is fully installed, operational and accepted by the Government

122 Repairs covered under the warranty shall include all transportation, labor and material costs 123 Respond to all warranty issues within three (3) work days of notification from the Government

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