Attachment_5_-_Manufactured_Product_Cut_Sheets_-_13_Aug_15.pdf

JBLE – Langley Contract Number: FA4890-11-D-0003-F323 Project Number: MUHJ 09-4149 Project Title: Maintain Runway 08 and 26 Clear Zone

Drainage - Design

Manufacturer Product Cut Sheets Final Design / RTA (100%) Submittal

13 August 2015

Prepared for:

Department of the Air Force JBLE - Langley, VA

Department of the Air Force 633 Civil Engineering Squadron 37 Sweeney Boulevard JBLE - Langley, VA 23665-2107

Prepared by:

URS Group, Inc.

11832 Rock Landing Drive, Suite 306 Newport News, VA 23606 www.urscorp.com

IMPORTANT

Please take a moment to review this manual. The improper installation or use of this product may result in personal injury, product failure, or reduced product life. Tideflex® Technologies can accept NO liability result-ing from the improper use or installation of this product. If you have any questions or problems, please call the customer service department at (412) 279-0044. We appreciate your comments. Thank you for choosing Tideflex® Technologies.

CHECKMATE®

INLINE CHECK VALVES

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

The revolutionary design of the CheckMate® Inline Check Valve provides superior backflow prevention and odor mitigation in stormwater, CSO and SSO outfalls. The CheckMate's® custom-engineered, all-rubber unibody design eliminates costly back-flow from oceans, rivers and interceptors. The valve's unique elastomer fabric and wire reinforced design provides a proven record of maintenance-free performance, cost savings and results that no other inline check valve can match. The Check- Mate® is built to suit all your site-specific and flow needs.

The CheckMate® has a 100% fabric and elastomer construction that eliminates corrosion problems. Because the CheckMate® is made with a unibody construction, there are no mechanical components that trap debris, corrode or fail.

The CheckMate® Valve's inherent flexibility virtually eliminates seating problems. The CheckMate® remains in the closed posi-tion until forward differential pressure opens it. The fabric-reinforced elastomer CheckMate® Valve seals around silt and small debris, preventing unwanted backflow.

The major advantage of the CheckMate® Valve is its extremely low headloss. The CheckMate® can open to a near full pipe diameter. This maximizes flow capacity of the outfall, which is particularly beneficial in low-lying areas where limited driving head is available.

Tideflex® Technologies recommends pinning all CheckMate® Valves for added security and stability. CheckMate’s® effective-ly have a zero face-to-face dimension because they fit com-pletely inside of the pipe. No modification of piping is required provided adequate pipe length exists.

A Division of Red Valve, Inc.

1. Product Shipping

Valve sizes 2" - 18" are furnished with one clamp. Valves 20" - 60" ship with two clamps. 72" valves ship with three clamps.

NOTE: A clamp is installed on each end of the valve to keep the valve’s shape during transit and storage. Once the installation orientation is determined the CheckMate® valve will be clamped from either the upstream or downstream side. For valves with two or three clamps, they can be installed onto the same side of the valve and offset from each other, as illustrated in Figure 1.

2. Unpacking & Lifting

Do not use sharp tools when unpacking this product as it may damage the valve.

For larger CheckMate® valves, the valve should be lifted with either a sling or with supports around the O.D. at each side of the valve to ease the installation procedure. Do not place an object through the valve in order to lift.

3. Inspection of Pipe I.D.

Check the inside diameter (I.D.) of the pipe section for rough or damaged areas. The inside surface should be uniform and rela-tively smooth. Long gouges or cracks in the pipe may allow water to pass and should be filled prior to installation. Do not attempt to install a CheckMate® in a smaller pipe I.D.

4. Pipe I.D. Measurements

The pipe I.D. is to be checked in the field. It should be a consistent diameter for the length of valve and should not be out of round.

When there is a +/- tolerance on the pipe I.D., the CheckMate® Valve should be ordered to the smallest pipe I.D.. Then, rubber adhesive strip can be applied to both CheckMate® cuffs to build the cuff O.D. up to the actual pipe I.D. See procudure in #5.

NEVER...

Install the valve at an angle

NEVER...

Install the Valve Backwards

NEVER...

Use Sharp Tools on Rubber

NEVER...

Exceed Design Back Pressure

Clamp* Cuff

Bill (Sealing Area)

*Clamps are installed in the upstream or downstream cuff, depending upon the application.

The illustration above is shown clamped upstream.

FLOW

CheckMate® Installation Procedure

CHECKMATE® INSTALLATION

Figure 1 – Clamps shown installed on the same side of valve

CAUTION: Do not try to bend, collapse or fold the valve in order to facilitate the installation as this will cause permanent damage and will not allow the valve to return to a fully round shape.

Cuff

Body

Saddle

Extraction Hole Extraction Hole

Wire Reinforcement

CheckMate® Rubber Adhesive Strip Build Up Procedure

5. Rubber Adhesive Strip Build up

When valve O.D. is smaller than the pipe I.D., one-sided rubber adhesive strip is used to build up the O.D. of both CheckMate® cuffs to the actual pipe I.D.

NOTICE: Clean and dry the exterior of the valve prior to beginning rubber adhesive strip build up procedure.

STEP A: Place the valve on a solid, flat surface with the clamped end hanging slightly over the edge of the surface.

STEP B: Slowly rotate the valve while firmly pressing the rubber adhesive strip onto itself in concentric layers until valve O.D. is equal to or a fraction smaller than pipe I.D.

STEP C: Repeat steps A and B on the opposite side of the valve to ensure uniformity of the CheckMate’s® O.D. is consistent and matches the pipe I.D.

STEP E: Check O.D. of the valve to ensure it fits snugly into the I.D.

of pipe. If loose, add another layer(s) of the rubber adhesive strip.

STEP D: Lubricate the valve and rubber adhesive strip surface.

Slide valve into pipe. Ensure the area marked TOP is in the 12:00 position.

STEP F: Once in place, tighten the clamp to secure it against the pipe and compress the rubber ahesive strip.

Upstream Clamp

Upstream Flanged

Upstream Flanged Thimble Insert

Flow

Flow

Flow

Downstream Clamp

Downstream Flanged

Downstream Flanged Thimble Insert

Flow

Flow

Flow

6. Preparation

The CheckMate® Valve uses expanding clamp(s) to exert pressure outwards on the walls of the valve to wedge it in place within the pipe. The walls of the pipe should be clean and free of debris prior to installation.

The valve should be inserted fully into the pipe so that no part of the cuff or bill extends outside the pipe. Ensure that the valve is not slanted at an angle with the bill pointing upwards or downwards. The valve centerline should be parallel to the pipe centerline.

Tideflex® Technologies recommends pinning the CheckMate® Valve on all installations. See below.

Four pre-drilled holes are provided in each expansion clamp. At least one clamp should be pinned. On exposed pipe, holes can be drilled through the valve and pipe, and a bolt run through secured with a nut. For buried pipe, silicon or similar sealant should be used to seal bolts.

7. Lubrication

The outside of the valve can be lubricated with a water-based lubricant prior to inserting the valve into the pipe. If the taping procedure has been used, the surface of the tape can be lubricate to aid insertion.

8. Plumb Lines and Arrows

The CheckMate® Valve arrives with a “top” arrow, “flow” arrow and plumb lines, marked in white, at the 12:00 and 6:00 position of the valve. Utilize this marking to orient the valve in the pipe, as well as to ensure the valve is oriented correctly in pipe section.

9. Valve Orientation

The CheckMate® Valve must be installed in a horizontal pipe.

Valves 4" – 18" (nominal) are supplied with a single clamp.

The clamp turnbuckle should be oriented at top dead center as delinated by the plumb line.

Valves 20” – 60” (nominal) are supplied with two clamps. The turnbuckles should be oriented 45° from the top center plumb line.

The 72” is supplied with three clamps. The turnbuckle for one clamp to be at top center. The other clamps to be 45° to each side of top center.

CheckMate® Installation Procedure

CAUTION: If you expand the clamp excessively at this step it will hinder or prevent the CheckMate® valve being fully inserted into the pipe.

CheckMate® Clamping Diagrams

CAUTION: Do not use petroleum-based lubricants on this product or on the vulcanized rubber tape.

Flow

10. Insertion Into Pipe

Clamp to support the shape of the cuff should be hand tight and should be extended outward, but only tight enough to loosely keep the shape of the cuff during installation.

1. It is important that the CheckMate® is installed level within the pipe. The CheckMate® may "gap open" if installed improperly.

2. The sealing area of the CheckMate® must have room to expand outwards, while bottom of the sealing area rises. The area around the sealing area must be kept free of debris to allow the bill to close in order for the valve to seal properly.

3. The CheckMate® effectively reduces the inside diameter of the pipe in which it is installed, creating a restriction. It may also cre-ate a "ledge" inside the pipe, causing standing water.

4. Back pressure in excess of the back pressure rating may cause valve failure.

5. Should the conditions that the CheckMate® was designed for change, (line pressure, back pressure, chemical compatibility) the performance of the valve may suffer.

6. CheckMate® Valves must be installed in true round pipe which is concentric across the entire length. Out of round pipe may cause the sealing area of the valve to distort and gap, which will cause the valve to leak.

*Larger sizes available upon request. **Shorter lengths available.

Pallet Push method for installing CheckMate® Valve

Nominal Pipe Size I.D.* Overall Length** Number of Clamps

Cuff Depth Backpressure Rating

Inches Millimeters Inches Millimeters Inches Millimeters Feet Meters

4 100 7.86 200 1 1.5 38 40 12

6 150 9 229 1 2 51 40 12

7 178 12.75 324 1 2 51 40 12

8 200 15.23 387 1 2 51 40 12

9 225 15.38 391 1 2 51 40 12

10 250 16.12 409 1 2 51 40 12

12 300 23 584 1 2 51 40 12

14 350 25.75 654 1 4 102 20 6

16 400 28.61 727 1 4 102 20 6

18 450 31 787 1 4 102 20 6

20 500 42.14 1070 2 8 203 20 6

24 600 47.5 1207 2 8 203 20 6

30 750 54.87 1394 2 8 203 20 6

36 900 62.25 1581 2 8 203 20 6

42 1050 70.62 1794 2 8 203 13 4

48 1200 79 2007 2 8 203 13 4

54 1350 86.37 2194 2 8 203 13 4

60 1500 102.5 2604 2 12 305 13 4

72 1829 119 3203 3 12 305 10 43

11. Pallet Push for Larger CheckMate® Valves

Larger CheckMate® valves can be pushed into the pipe utilizing the shipping pallet. The pallet should be placed perpendicular to the valve being inserted into the pipe. Then, with assistance from an excavator, push with consistent even force against the shipping pallet to insert the CheckMate® valve into the pipe.

See the image to the right for the suggested positioning and usage of the excavator’s shovel assistance for larger-sized CheckMate® valves. Clamps must be installed to prevent damage to cuff.

CheckMate® Installation Notes

MAINTENANCE

Inspection Valves should occasionally be inspected for damage, wear, and buildup of debris. The frequency of the inspections should be determined by the severity of the service and the environment in which it operates.

The clamps should be checked for proper tension, and be sure that the inside of the valve is free of debris. Soft marine growth is normal on valves in submerged applications. Because hard marine growth such as barnacles will not bond well to the CheckMate®, they can be easily removed. Also insert pins to ensure they are tight.

STORAGE

If your CheckMate®, is to be stored for a period of time prior to installation, the following storage guidelines will help to preserve the valve and assure a trouble-free installation:

1. Store in a clean, cool, dry location. Avoid exposure to light, electric motors, dirt, or chemicals.

2. Store valve vertically on floor or pallet.

3. Store valve to prevent other items from contacting check sleeve to prevent possible damage.

4. Store this manual with the valve, so that it is readily available at time of installation.

TROUBLESHOOTING GUIDE

Sleeve Inverted or Distorted

1. Excessive back pressure, water surge, or water hammer.

Leaking Around Perimeter of Valve

1. Tighten clamp.

2. Check for cracks and holes in surface of pipe.

3. If taped, check tape to ensure the pipe I.D. has been fully sealed

Backflow

1. Debris lodged inside bill.

TIDEFLEX® TECHNOLOGIES WARRANTY

WARRANTIES - REMEDIES - DISCLAIMERS - LIMITATION OF LIABILITY

Unless otherwise agreed to in writing signed by Tideflex® Technologies, all Products supplied by Tideflex® Technologies will be described in the specifications set forth on the face hereof.

THE WARRANTIES SET FORTH IN THIS PROVISION ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER STATUTORY, EXPRESS OR IMPLIED (INCLUDING ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OR TRADE).

Tideflex® Technologies Products are guaranteed for a period of one year from date of shipment, against defective workmanship and material only, when properly installed, operated and serviced in accordance with Tideflex® Technologies' recommendations. Replacement for items of Tideflex® Technologies manufacture will be made free of charge if proved to be defective within such year; but not claim for transportation, labor or consequential damages shall be allowed. We shall have the option of requiring the return of the defective product to our factory, with transportation charges prepaid, to establish the claim and our liability shall be limited to the repair or replacement of the defective product, F.O.B. our factory. Tideflex® Technologies will not assume costs incurred to remove or install defective products nor shall we incur back charges or liquidated damages as a result of warranty work. Tideflex® Technologies does not guarantee resistance to corrosion erosion, abrasion or other sources of failure, nor does Tideflex® Technologies guarantee a minimum length of service, or that the product shall be fit for any particular service. Failure of purchaser to give prompt written notice of any alleged defect under this guarantee forthwith upon its discovery, or use, and possession thereof after an attempt has been made and completed to remedy defects therein, or failure to return product or part for replacement as herein provided, or failure to install and operate said products and parts according to instructions furnished by Tideflex® Technologies, or failure to pay entire contract price when due, shall be a waiver by purchaser of all rights under these representations. All orders accepted shall be deemed accepted subject to this warranty which shall be exclusive of any other or previous warranty, and shall be the only effective guarantee or warranty binding on Tideflex® Technologies, anything on the contrary contained in purchaser’s order, or represented by any agent or employee of Tideflex® Technologies in writing or otherwise, not withstanding implied warranties. TIDEFLEX® TECHNOLOGIES MAKES NO WARRANTY THAT THE PRODUCTS, AUXILIARIES AND PARTS ARE MERCHANTABLE OR FIT FOR ANY PARTICULAR PURPOSE.

600 North Bell Avenue

Carnegie, PA 15106

Phone: 412 279-0044

Fax: 412 279-7878

Web: www.tideflex.com

CheckMate® IOM 10/9/12

TITLE DATESECTION.PAGEPLANT LOC.

04-01-13 C PP&

CONCRETE PIPE & PRECAST, LLC

Information - Pipe End Treatments 5.01

Use Precast concrete end treatments are designed to anchor the pipe or box sections into the surrounding embankment, reduce hydraulic entrance and exit losses, and to control erosion.

Sizes Precast end treatments are normally available to accommodate all sizes and shapes of pipe. Please refer to the details that follow for specific sizes and dimensions.

Application Precast end treatments are used for the following:

■ culverts beneath highway or railroad embankments

■ storm drain or sewer outfalls

■ anywhere a pipe must conform to the slope of the surrounding terrain.

Joints Precast endwalls normally have no joints.

End sections are produced with the same joints as the pipe they are connected to.

Applicable Specifications Precast end treatments can be produced to Department of Transportation specifications .

Pipe End Treatments

CONCRETE PIPE & PRECAST, LLC

Information - Virginia Drainage Inlets 7.01 www.ConcretePandP.com

Use Precast drainage inlets are typically used for storm drain systems in leiu of built in place inlets.

Sizes Precast drainage inlets are available in many sizes from small area drains to large inlets or combination inlet / junction structures.

Applications Precast drainage inlets may be used for the following:

● Yard inlets

● Curb inlets

● Catch basins

● Traffic areas

● Parking lots

● Median inlets

Joints The following joints may be available for drainage inlets:

● pre-formed mastic or butyl

● Mortar joints

Applicable Specifications Precast drainage inlets can be produced to Department of Transportation specifications.

Virginia Drainage Inlets

CONCRETE PIPE & PRECAST, LLC

Information - Reinforced Concrete Pipe 2.01

Use

Reinforced Concrete Pipe is recommended for installations where:

● low, moderate or severe cover and / or live load conditions exist

● structural failure might endanger life or property (reinforced pipe even after ultimate failure retains its shape and does not collapse)

● internal hydrostatic pressures may be expected (up to 25 psi).

Sizes

Reinforced concrete pipe is normally available in diameters of 12 inch through 144 inch.

Application

Reinforced concrete pipe can be used for the following:

● sanitary sewers

● storm drains

● culverts

● impound overflow conduits

● irrigation distribution systems

● low pressure sewer force mains

● treatment plant piping

● outfalls

● utility tunnels

● groundwater recharge systems

● jacked or tunneled systems.

Joints

The following joints are normally available for reinforced concrete pipe:

● concrete joint with rubber gasket

● tongue and groove for packing with mastic joint compound, preformed mastic or butyl gaskets

● other speciality joints may be available.

Linings / Coatings

A variety of linings and coatings is available where project conditions dictate use.

Applicable Specifications

The following specifications apply to reinforced concrete pipe:

● ASTM C76 / AASHTO M170 -Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe

● ASTM C443 / AASHTO M198 - Joints for Circular Concrete Sewer and Culvert Pipe, Using Rubber Gaskets

● ASTM C361 - Reinforced Concrete Low Head Pressure Pipe

● ASTM C655 - Reinforced Concrete D-Load Culvert, Storm Drain and Sewer Pipe

● ASTM C507 - Reinforced Concrete Elliptical Culvert, Storm Drain and Sewer Pipe

● AWWA C990 - Standard Specification for Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed Flexible Joint Sealants

● AWWA C1619 - Standard Specification for Elastomeric Seals for Joining Concrete Structures

● State / Local Department of Transportation requirements.

www.hansonpipeandprecast.com

Reinforced Concrete Pipe

CONCRETE PIPE & PRECAST, LLC

Information - Circular Manholes / Vertical Structures 6.01

Use Precast circular concrete manhole structures are used in sanitary sewer and storm drain systems for access, observation and junctions, as well as for pump stations, wet wells, stormwater management structures, and impoundment overflow structures.

Sizes Precast circular manholes and vertical structures are normally available in diameters of 48 inch through 144 inch.

Application Precast circular manhole structures can be used for the following:

● access to the system for maintenance

● observation points

● changes in pipe size

● changes in pipe shape

● changes in direction of pipe

● junctions for multiple pipes

● wet wells

● sanitary or stormwater pump stations

● stormwater management or best-management-practice structures

● overflow structures for ponds

Precast circular manhole structures can be provided with the following features:

● protective linings

● flexible pipe-to-manhole connections

● custom openings

● custom tops

Joints The following joints may be available for precast circular manhole structures:

● pre-formed mastic or butyl gasket

● off-set rubber gasket

● confined o-ring rubber gasket

Applicable Specifications The following specifications apply to precast circular manholes:

● ASTM C478 / AASHTO M199 - Precast Reinforced Concrete Manhole Sections

● ASTM C433 - Joints for Circular Concrete Sewer and Culvert Pipe Using Rubber Gaskets

● AASHTO M198 - Joints for Circular Concrete Sewer and Culvert Pipe Using Flexible Watertight Gaskets

● ASTM C923 - Resilient Connections Between Reinforced Concrete Manhole Structures and Pipes www.ConcretePandP.com

Circular Manholes / Vertical Structures