FINAL SPECIFICATION.pdf
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- Attached to
- VAV Controls Replacement Federal contract opportunity
- Solicitation number
- FA3010-10-R-0011
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Attachment 1 on Section J.
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| File | Type | Posted |
|---|---|---|
| FA3010-10-R-0011 Amend 0001.pdf | ||
| RFI RESPONSES 10 AUG 10.docx | DOCX document | |
| First and Second Floor Drawings.pdf | ||
| Wage Det.doc | DOC document | |
| Performance Questionnaire.doc | DOC document | |
| FA3010-10-R-0011 Solicitation.pdf | ||
| Past Performance Reference List Attach 4.rtf | RTF text file |
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MAHG101031
10 June 2010
GENERAL CONDITIONS
STATEMENT OF WORK FOR MAHG 101031
Wolfe Hall Controls Replacement Building 4330
KEESLER AFB, MISSISSIPPI
1.1 SCOPE: The Work performed under this Contract shall consist of furnishing all labor, materials, and equipment necessary to remove the existing pneumatic HVAC controls and replace with electronic, DDC controls the base is standardizing to as specified in the controls section of these specifications. A portion of the hydronic piping adjacent to the air handling units shall be removed and replaced which is corroded and leaking. The existing, 126 (one hundred twenty six) variable air volume boxes (no reheat) shall be removed and replaced with new as specified.
Remove the existing ceiling tile as required to complete the scope of work and replace with new to match the existing.
Contractor is required to examine the site and make note of all requirements of the work before submitting any bids. Any accessories or incidental items not specifically shown on the drawings and detailed in the Statement of Work herein, which are necessary and/or required to complete the work within the intent of the these documents, shall be included by the Contractor without additional cost to the Government.
All work shall be done in a neat and workmanlike manner and in keeping with generally accepted standards for similar work.
All work shall be performed in strict accordance with the plans/specifications and subject to the terms and conditions of the contract.
Specifically, the Contractor shall:
A. MECHANICAL: The entire, existing HVAC control system shall be removed and replaced with a DDC HVAC control system the base is standardized to as specified in the controls section of these specifications. Eleven of the twelve existing air handling units have pneumatic controls and one has electronic. Remove the existing air compressor (s), dryer and associated electrical power and coordinate with the maintenance department where the components are to be kept by the owner and stored. All hydronic piping associated with each control valve to be replaced shall be removed and replaced from the point where it connects to the existing cooling/heating coil connection (dielectric) on the air handling units up to six feet past the control valve.
Install new unions, balance cocks, circuit setters, strainers, P/T taps, stainless steel flexible connections and all other existing coil components on each air handling unit to match the size of the existing components being demolished. Remove existing gages and install new.
The new hydronic piping shall be the same size as the piping that is being replaced. Insulate the new piping as specified and tie into the existing insulation. Remove and replace the existing, 126 (one hundred twenty six) variable volume terminal units (no reheat).
The existing building obtains chilled water from building 4309 which is a central plant chiller/pump room and distributes chilled water underground to several other buildings. There shall be not control work in this area.
B. ELECTRICAL: Provide/Install conductors and conduit for power (120V) to the various control panels for the new DDC control system. There are a total of 21 (twenty one) panels that require power for the upgrade of the HVAC control system. Coordinate the required length and size of the conductors, conduit and the amps required with the HVAC controls contractor.
The contractor shall minimize the mechanical system downtime as much as possible and coordinate with the building facilities manager the time and duration of required downtime to complete the work.
The owner shall have the option to remove and keep any of the components on the existing equipment. All remaining mechanical materials and equipment not selected to be kept by the owner or not used in the final system shall become the property of the Contractor and shall be removed from the Owner's property.
The contractor shall visit the site prior to bid to obtain a complete understanding of the work involved.
Contact EMCS (Energy Management Control System) located in building 4705 prior to starting any control work with the following phone numbers:
377-4179 (EMCS Operators)
377-5833 (EMCS)
C. VARIABLE AIR VOLUME TERMINAL BOXES:
GENERAL
Furnish and install Single Duct Variable Air Volume Terminal Units of the sizes and capacities to match the existing VAV unit being removed. Terminals shall be certified by ARI and bear the ARI 880 seal.
CONSTRUCTION
Terminals shall be constructed of not less than 22 gauge galvanized steel, able to withstand a 125 hour salt spray test per ASTM B-117. Stainless steel casings, or galvannealed steel casings with a baked enamel paint finish, may be used as an alternative. The terminal casing shall be mechanically assembled (spot-welded casings are not acceptable).
Casing shall be internally lined with 1/2" thick, dual density fiberglass insulation, rated for a maximum air velocity of 5000 f.p.m. In addition to using adhesive complying with NFPA 90A, the insulation shall incorporate a secondary mechanical fastener attached to the unit casing wall (clench nail). Adhesive as the only method of fastening the insulation to the casing is not acceptable. Maximum thermal conductivity shall be 0.24. Insulation must meet all requirements of ASTM Standards C1071, (fibrous glass duct lining insulation) G21, (Resistance of synthetic polymers to fungi) UL 181 (materials for the fabrication of air duct and air connector systems) and NFPA 90A (Installation of air conditioning and ventilating systems).
Raw insulation edges on the discharge of the unit must be covered with metal liner to eliminate flaking of insulation during field duct connections. Simple "buttering" of raw edges with an approved sealant is not acceptable
All appurtenances including control assemblies, control enclosures, hot water heating coils, and electric heating coils shall not extend beyond the top and bottom of the unit casing. At an inlet velocity of 2000 f.p.m., the static pressure drop across the basic terminal or basic terminal with a sound attenuator shall not exceed .08" W.G. for all unit sizes.
PRIMARY AIR VALVE
The primary air valve shall consist of a minimum 22 gauge cylindrical body that includes embossment rings for rigidity. The damper blade shall be connected to a solid shaft by means of an integral molded sleeve which does not require screw or bolt fasteners. The shaft shall be manufactured of a low thermal conducting composite material, and include a molded damper position indicator visible from the exterior of the unit. The damper shall pivot in self lubricating bearings. The damper actuator shall be mounted on the exterior of the terminal for ease of service. The valve assembly shall include internal mechanical stops for both full open and closed positions. The damper blade seal shall be secured without use of adhesives. The air valve leakage shall not exceed 1% of maximum inlet rated airflow at 3" W.G. inlet pressure.
PRIMARY AIRFLOW SENSOR
Differential pressure airflow sensor shall traverse the duct using the equal cross sectional area or log-linear traverse method along two perpendicular diameters. Single axis sensor shall not be acceptable for duct diameters 6" or larger. A minimum of 12 total pressure sensing points shall be utilized. The total pressure inputs shall be averaged using a pressure chamber located at the center of the sensor. A sensor that delivers the differential pressure signal from one end of the sensor is not acceptable. The sensor shall output an amplified differential pressure signal that is at least 2.5 times the equivalent velocity pressure signal obtained from a conventional pitot tube. The sensor shall develop a differential pressure of 0.03" w.g. at an air velocity of < 450 FPM. Documentation shall be submitted which substantiates this requirement. Brass balancing taps and airflow calibration charts shall be provided for field airflow measurements.
CONTROLS
Terminal boxes are to be shipped with factory installed Johnson Controls VMA series direct digital controllers.
VMA 1600 series controller option is to communicate on the Johnson Controls Bacnet field network. Each controller is to utilize an integral stepper drive actuator, be self-tuning, and utilize PRAC. (Pattern Recognition Adaptive Control) All of the terminal box controllers are to be factory commissioned with all parameters set for the box operation. Parameters to be set must include minimum flow, maximum flow, inlet size, K-factor, and address. Each terminal box is to have a permanently affixed quality label certifying that the controller has been configured and tested.
OPTIONS
FOIL FACED INSULATION
Insulation shall be covered with scrim backed foil facing. All insulation edges shall be covered with foil or metal nosing. Insulation shall meet ASTM C1136 as a low permeance vapor retarding material and ASTM C665 for thermal and acoustic properties of insulation.
D. DUCT SYSTEMS.
LOW PRESSURE DUCTS:
1. General: Construction, metal gauge, and reinforcements shall conform with NFPA 90A and SMACNA LPDCS. Ductwork shall be airtight and shall not vibrate or pulsate when system is in operation.
Air leakage shall be less than 5 percent of system capacity. Construct ductwork of galvanized steel.
2. Curved Elbows: Make curved elbows with a centerline radius not less than 1 1/2 times the width or diameter of the duct.
3. Joints and Laps: Make substantially airtight. Make laps at joints in the direction of air flow.
Button-punch or bolt-connection is standing seams shall be spaced at fixed centers not greater than 6 inches. "Button Punch Snap-Lock" may be used instead of Pittsburgh Lock.
4. Fittings: Elbows, vaned elbows, take-offs, branch connections, transitions, splitters, volume dampers, fire dampers, flexible connections and access door shall conform with Section II, SMACNA
LPDCS.
5. Duct Insulation: Install two inch thick, three quarter pound density external duct insulation with a vapor barrier.
MEDIUM PRESSURE DUCTS:
1. General: Construct ducts of galvanized steel sheets.
2. Construction: Duct construction, metal gauges, and reinforcements shall conform with NFPA 90A and SMACNA HPDCS. Ducts shall not pulsate or vibrate when in operation. Air leakage shall be less than one percent of the system capacity. Limits where pressure classification for rectangular ducts systems change shall be as indicated. Curved elbows shall have a centerline radius not less than 1-1/2 times the width of the ducts.
E. HYDRONIC WATER PIPING:
General: All piping in conjunction with the heating and air conditioning system shall be complete as required for proper operation of the system.
Piping Materials: Materials shall be as follows:
1. Hydronic Water: Piping shall be standard weight black steel pipe with welded joints and 150 pound malleable iron fittings.
PIPING IDENTIFICATION:
Stencils: With clean cut symbols and letters.
Stencil Paint: In accordance with Section 09900, semi-gloss enamel.
Plastic Tape Pipe Markers: Flexible, vinyl film tape with adhesive backing and printed markings as manufactured by W. H. Brady Company. For insulated & non-insulated indoor pipe use Brady B350.
PIPING INSULATION:
General: Insulation shall be continuous through hangers. Extend all surface finishes to protect all surfaces, ends, and raw edges of insulation. Bevel and seal the edges of exposed insulation.
PIPING SYSTEMS INSULATION:
Piping systems requiring insulation, types of insulation required, and insulation thickness shall be as listed herein. Insulate all fittings, flanges, and valves with factory premolded, precut, or field-fabricated insulation
Pipe Insulation:
Cellular Glass Insulation: 1 ½” thick, ANSI/ASTM C552; maximum water vapor transmission rating of
0.1 perm; `K' value of 0.40 at 75 degrees F.
All-Purpose Jacket: Provide a factory applied all-purpose jacket with a vapor barrier as required by the service. Provide jackets in exposed locations with a white surface.
Cellular Glass Pipe Insulation: Place sections of cellular pipe insulation around pipe and joints; seal all horizontal joints, butt joints, ends, longitudinal joints, etc. with hot asphalt or Hydrocal B-11 gypsum cement. Secure jacket with fire resistant adhesive or factory applied self sealing lap. Cover circumferential joints with butt strips, not less than 3-inches wide, of material identical to the jacket material. Overlap longitudinal laps of jacket material not less than 1-1/2 inches. Use a vapor barrier coating on the ends of section of insulation that butt against flanges, unions, valves, and fittings and joints. Apply this vapor barrier coating at all longitudinal and circumferential laps. At penetrations by pressure gauges and thermometers, fill the voids with the vapor barrier coating. Seal with a brush coat of the same coating.
FLUSHING, TESTING, ADJUSTING, AND BALANCING:
The hydronic water system in the area where the piping was modified shall be flushed and chemically treated prior to operation.
F. CONTROLS:
The entire, existing HVAC, controls shall be replaced with a DDC control system. Eleven of the twelve existing air handling units have pneumatic controls and one has electronic. The controls contractor shall furnish and install a DDC control system and connect to the existing base-wide Metasys Facility Management System. The DDC control system shall utilize individual Johnson Controls FEC application specific controllers or equal for each air handling unit, the hot water system, and the chilled water system.
The DDC control system shall also utilize Johnson Controls VMA controllers or equal for all VAV box controls. The contractor shall also furnish and install a Johnson Controls NAE55 or equal building panel or equal complete with telephone modem and Ethernet connection.
The following is a list of all of the control panels required:
- one (1) NAE55 building panel.
- twelve (12) FEC panels, one at each air handling unit.
- two (2) FEC panels, one for each boiler room, two boilers per room.
- one (1) FEC panel for the chilled water pump system.
- five (5) VMA VAV power control panels.
The work shall include all engineering work required, submittal generation with control diagrams and point to point wiring drawings. The work also includes all programming and checkout services required. Upon completion, all of the new systems shall be viewable and controllable from the existing operator workstations in building 4705.
The existing air handling units have Yaskawa VFD’s which shall be reused by the controls contractor. The VFD shall be wired into the Metasys network and shall be set up so that the existing operator workstations can communicate to the VFD’s using the existing ADX software. The contractor shall also provide and install a Joslyn surge protector model number TK-LT120-15A or equal for each control panel and shall use a Joslyn surge protector model number TK-LTE120-30A-RJ or equal for each NAE building panel.
Remove the existing duct smoke detectors and install new, ionic, smoke detectors in the supply and return of all existing air handling units. Interlock the duct smoke detectors into the building fire alarm system.
Remove the existing thermostats and pneumatic tubing for each VAV zone and install new electronic thermostats and control wiring. Install new control wiring down inside existing wall to new thermostat in walls that are not concrete block. Install new control wiring down existing wall, exposed in wire mold to match color of wall for all existing concrete block wall.
The following is a list of all of the major HVAC equipment in Wolfe Hall:
- Twelve AHU’s located in six penthouse mechanical rooms located on the roof. Two per mechanical room.
Each AHU has a preheat, cooling and reheat coil. Each preheat and reheat coil has a 1 ½” (one and one-half inch) control valves (twenty four total). Each cooling coil has 2” (two inch) control valves (twelve total). Field verify the exact sizes and types (2 or 3 way, modulating or two position) of the existing control valves prior to ordering the new replacements.
- One hundred twenty six variable air volume boxes. (No reheat).
- Pumps:
One chilled water pump.
Four hot water pumps (Two per mechanical room).
- Four natural gas hot water boilers.
The following is a list of the existing HVAC EMCS control system points for building 4330 (Wolfe Hall) that are currently connected to building 4705.
BOILER 2 ENABLE/DISABLE HWP #1 S/S
HW PUMP 1 START/STOP HWP #2 S/S
HW PUMP 2 START/STOP BOILER-1 ENABLE
BOILER 2 STATUS LIEBERT 1 ENABLE
BOILER 2 HWS TEMPERATURE LIEBERT 2 ENABLE
BOILER 2 HWR TEMPERATURE CWS TEMP
BOILER 2 ALARM 4330 WEST CWR TEMP
HW PUMP 1 STATUS HW SUPPLY TEMP
HW PUMP 2 STATUS HW RETURN TEMP
BOILER 2 GAS METER HWP #1 STAT
BOILER 2 GAS (X100) HWP #2 STAT
HW SYSTEM ENABLE CWP STAT
HW PUMP 1 FAILED OUTDOOR AIR TEMP
HW PUMP 2 FAILED HWP #1 ALARM
HWP 1&2 INTERLOCK HWP #2 ALARM
LIEBERT 1 TEMP
LIEBERT 2 TEMP
BOILER 1 STATUS AH10 SAT
BOILER 1 ALARM 4330 E AH11 SAT
BOILER 1 GAS METER AH12 SAT
CW DP @ CHW PUMP HW SETPOINT
BOILER 1 GAS (X100) CHWP VFD SPEED
CWP ALARM 4330 VAV PPT RESET
CHW DP SETPOINT ANY AHU ON 1ST
HWP 1&2 INTERLOCK ANY AHU ON 2ND
AH1 SAT GLOBAL %RH
AH2 SAT BLDG OCCUPIED
AH3 SAT AH7 SAT
AH4 SAT AH8 SAT
AH5 SAT AH9 SAT
AH6 SAT
AHU’s (1 thru 12) HAVE THE FOLLOWING CONTROL POINTS:
X = AHU’S 1 thru 12
AHU-X START/STOP AHU-X STA ALARM
AHU-X PHWV AHU-X VFD MODE
AHU-X CHILLED WATER VALVE % OPEN AHU-X VFD ALARM
AHU-X REHEAT WATER VALVE % CLOSE AHU-X VFD SPD CTL
AHU-X SUPPLY AIR TEMPERATURE AHU-X OCCUPIED/UNOCCUPIED
AHU-X PHC TEMPERATURE AHU-X SUPPLY AIR STATIC PRESSURE
AHU-X RETURN AIR TEMPERATURE AHU-X STATIC PRESSURE SETPOINT
AHU-X STATIC PSI AHU-X SOFT START
AHU-X STATUS AHU-X ROOM AVERAGE
AHU-X HI STATIC AHU-X OUTSIDE AIR TEMPERATURE
AHU-X FZ ALARM GLOBAL % RH
AHU-X SMOKE ALARM HI HUMIDITY
ALL ROOMS AND CORRIDORS HAVE THE FOLLOWING CONTROL POINTS:
TEMPERATURE SETPOINT
CFM SETPOINT
SPACE TEMPERATURE
SETPOINT ADJUSTMENT
VAV CFM
PP
ROOMS WITH THE ABOVE CONTROL POINTS:
150B 135 119 127 240 225 209 212 255 151 136 140A 100 241 226 230 213 257 152 137 144 101 242 227-1 231-1 214 258 153 138 142A 102 243 227-2 231 215 259 154 139 143 103 244 227-3 232 217
155 110 144 104 245 220 233 218 156 111-A 146 105 246 201-1 234 219-2 157 111 148-1 106 247 201-2 235 250B 158-1 112 148-2 107 248 202 236 251A 158-2 113 120 108 249 203 237 252-1 130-1 114 121C 109 222-1 204 239-1 252-2 130-2 115 122 109B 222-2 205 239-2 253B 131 116 123 148A 222 206 210 254-1
132 117 124 129 223 207 211 254-2 134 118 125 224 208 211B 254-3 254-4
NOTE: THERE ARE TWO BOILERS BEING ADDED ON A PROJECT THAT IS CURRENTLY IN
PROCESS. ONE IN EACH EXISTING, EAST AND WEST BOILER ROOM. ADD ALL OF THE
CONTROL POINTS FOR THESE NEW BOILERS THAT THE EXISTING BOILERS HAVE. THERE
WILL BE A TOTAL OF FOUR BOILERS, TWO IN EACH MECHANICAL ROOM.
Coordinate with EMCS to verify the control points listed above. The new building DDC control system shall have all of the control points as the existing control system that is being replaced.
The controls contractor shall replace all of the pneumatic actuators currently in use with electronic type.
For all outdoor applications, new actuator shall be NEMA4 rated.
The controls contractor shall also be responsible for furnishing and installing all of the wiring and conduit required for a complete and functioning DDC control system, including all required work on the Operator Workstations located in building 4705. The controls contractor is responsible for reviewing the existing Metasys control systems on the base and shall insure that all aspects of workmanship, quality, and methods are matched with the installation of this DDC system. The new control system shall use
The existing building obtains chilled water from building 4309 which is a central plant chiller/pump room and distributes chilled water underground to several other buildings. There shall be not control work in this area.
G. ASBESTOS ABATEMENT: The mechanical scope of work in this project does not have any asbestos abatement which needs to be addressed.
H. TESTING, ADJUSTING, AND BALANCING:
Testing, Adjusting and Balancing: Contractor shall procure the services of an independent balancing and testing firm which specializes in the balancing and testing of heating, ventilating, and air conditioning systems;
to balance, adjust, and test the mechanical systems performance in accordance with the Contract Plans and Specifications. The testing firm shall be a member of Associated Air Balance Council. All instruments used by this firm shall be accurately calibrated and maintained in good working order. Balance and testing shall not begin until the system has been completed and is in full working order. Contractor shall put all heating, ventilating and air conditioning systems and equipment into full operation and shall continue the operation of same during each working day of testing and balancing. Contractor shall submit six (3) copies of submittal data for the testing and balancing of the air conditioning, heating, and ventilation systems. Balance firm shall include an extended warranty of 90 days, after completion of balance work, during which time the Engineer, at his discretion, may request a re-check or resetting of any outlet or item as listed in test report. The balance and testing firm shall test, balance, adjust, and record the following for all systems as applicable:
a. Test and adjust all VAV boxes to the design requirements on the original construction documents. This shall include the following:
- maximum VAV cfm.
- minimum VAV cfm.
Verify the VAV terminal modulates accordingly with the thermostat control signal.
b. Test and adjust the air handling units for design CFM outside air.
c. Test and adjust the air handling units to ensure the preheat, cooling and reheat coils are operating properly to control the setpoint temperature of the air.
d. Test and adjust the control valves for design minimum/maximum flowrate.
e. Test and adjust each diffuser, grille, and register to within 10% of design requirements. Each grille, diffuser, and register shall be identified as to location and area.
An HVAC plan with the diffuser flow rate requirements shall be provided prior to the test and balance being required.
Size, type, and manufacture of diffusers, grilles, registers, all test equipment shall be identified and listed. Manufacturer's ratings on all equipment shall be used to make required calculations.
f. In cooperation with the control manufacturer's representative, setting adjustment of automatically operated dampers to operate as specified, indicated and/or noted. Testing agency shall check all controls for proper calibrations and list all controls requiring adjustments by control installers.
I. Performance Test: After completion of testing, balancing, and adjusting, the balance and testing firm shall make performance test of all mechanical system to determine compliance with the Specification requirements.
Any equipment that fails to equal or exceed the specified performance shall be modified or replaced at no additional cost to the Owner. Contractor shall furnish to the Architect four (4) copies of the Schedule of Readings taken during the balance and testing operation indicating the required or specified reading and the final balanced reading of all items.
All work shall be performed in strict accordance with the plans/specifications and subject to the terms and conditions of the contract.
1.1.1 SCHEDULING: Scheduling of all work shall be coordinated and approved by the Contracting Officer prior to the start of any work.
1.1.2 COMPLETION TIME: The completion date for this project is 180 calendar days from the notice to proceed.
1.2 WORKING CONDITIONS: The Contractor shall take all necessary and prudent safety precautions to ensure the safety of the workforce and other exposed personnel.
1.2.1 Building Occupancy: The building will be occupied. Sound and dust barriers will be required at all openings into occupied spaces.
1.2.2 Maintenance of Traffic Flow: Work performed under this contract shall be planned to minimize disruption to normal traffic flow. Partial or complete interruption to normal traffic flow shall be approved by the Contracting Officer. Barricades shall be utilized where necessary to properly route vehicular or pedestrian traffic.
1.2.3 Underground Utilities: Protect all active utilities. Any damage to existing utility lines caused by the
Contractor will be the Contractors responsibility.
1.2.4 Hazardous Electrical Exposure: Provide Safety protection and precautions for any electrical exposure.
1.2.5 Permits: Contractors will be required to obtain permits as required by Keesler in the performance of their work. Contractors shall post or have readily available all permits before work is commenced
The following permits must be obtained anytime referenced work is required.
Dig Permit , CSC customer service Burn Permit, Keesler AFB Fire Department Confined Entry Permit, Certified Personnel, obtain permit from CSC project management personnel, or
CSC safety office. Notification to fire department of actual day and time work is accomplished.
1.3 WORKING HOURS: Work performed shall be during normal work hours defined as 7:00 am - 5:00 am
Mondays – Fridays.
The following are legal holidays:
New Year’s Day Martin Luther King, Jr’s Birthday - Third Monday in January President’s Day - Third Monday in February Memorial Day - Last Monday in May Independence Day Labor Day - Second Monday in September Columbus Day - Second Monday in October Veteran’s Day Thanksgiving Day Christmas Day
No work shall be accomplished outside of the normal base working hours, on weekends, or on federal holidays without the prior written approval of the Contracting Officer, or as required by project requirements. Approval shall be requested at least 10 days in advance of the unusual hours. However, the Contracting Officer may require certain work to be performed outside of normal working hours in order to minimize disruption of base functions and activities.
1.4 SPECIFICATIONS: All accessories or incidental items not specifically shown and detailed in the specifications herein, which are necessary and/or required to complete the work within the intent of the specifications, shall be included by the Contractor without additional cost to the government.
1.41 AS-BUILT DRAWINGS:
1.4.1 The Contractor shall provide as-built drawings in the Autocad version as requested by the owner. The drawings shall be as complete as possible indicated all of the work the contractor has completed in this scope of work which is different from the original construction of the building.
1.5 MATERIAL DELIVERY AND STORAGE:
1.5.1 Delivery: The Contractor shall have all materials for his work delivered during normal working hours or shall have a representative present to receive shipments. The contractor should be particularly aware that all delivery vehicles must have sufficient information to locate project site. This includes name and address of the project site and name of prime contractor and a point of contact for delivery.
1.5.2 Storage: The Contractor shall be responsible for the storage of all material and equipment. All items shall be properly stored to maintain their original condition until actually installed.
1.6 REPAIR OF GOVERNMENT-OWNED FACILITIES: In order to complete the work on this job, certain government-owned facilities may have to be removed or altered in some way and others may be inadvertently damaged. It is the responsibility of the Contractor to return these facilities to a condition acceptable to the Contracting officer.
1.7 UTILITIES: All reasonable amounts of electricity and water required for the completion of this project will be furnished to the Contractor without charge from existing government facilities where feasible.
1.8 INTERRUPTION OF UTILITY SERVICE: Interruptions to utility services shall be minimized.
Necessary outages shall be coordinated with the Contracting Officer a minimum of 10 days in advance of the planned outage.
1.9 TEMPORARY SANITARY FACILITIES: Portable sanitation units for this project shall be supplied by the contractor. This includes maintenance, transportation to and from job site, secure placement of unit as not to obstruct normal public activity, and unit clean-out as needed. The type units provided and the placement location(s) shall be approved by the Contracting Officer.
1.10 STORM DAMAGE: Should warnings of winds of gale force or stronger be issued, the Contractor shall take every practical precaution to minimize danger to persons and damage to property. These precautions shall be coordinated through the Contracting Officer and shall include closing all openings; removing all loose materials, tools, and equipment from exposed locations; as well as removing or securing scaffolding and other temporary work. Contractor will follow Keesler requirements for Hurricane Conditions in force.
1.11 SAFETY: The Contractor shall observe all Safety, Security, Traffic and Fire regulations presently enforced at Keesler Air Force Base. And comply with latest issue of OSHA requirements.
1.12 CONSTRUCTION:
1.12.1 Material: All material furnished by the Contractor for this job shall be new, unused material of high quality.
1.12.2 Cleaning: The Contractor shall maintain the premises, including any staging area or storage areas, free from accumulations of waste, debris, and rubbish caused by the Contractor’s work and shall minimize the spread of dust and flying particles. As work is completed, or at the end of each day, the site shall be cleaned and all waste material shall be properly disposed of.
1.13 JOBSITE MAINTENANCE AND STORAGE AREAS: The contractor shall maintain the jobsite and staging areas in conformance with Keesler standards.
1.13.1 Lay down/staging areas shall be kept neat and free of loose debris at all times. Grass shall be cut and maintained regularly. Height and maintenance shall be consistent with normal Base standards and consistent with the immediate area.
1.13.2 Jobsites and lay down/staging areas shall be enclosed with a 6’ chain link fence with brown fabric screening. Materials and equipment may be stored inside storage units. Items stored in the lay down area shall be arranged neatly.
1.13.3 All temporary storage trailers and storage containers shall present a neat and clean appearance and shall be in a state of good repair and shall be located within the fenced area described in paragraph above.
1.13.4 If allowed by the contract and if approved by the Contracting Officer, an office mobile unit may be located outside of a fenced area. At a minimum, this unit shall be in a paved area and shall present a neat, professional appearance. Unit shall be of Keesler standard colors, shall have presentable skirting and access stairs. Ancillary items, such as porches and canopies, shall be neat and painted Keesler brown.
Contractor shall submit a picture of the proposed unit for approval and before unit is moved to Base.
1.13.5 Execution of work may require excavation or other type of work both at and away from primary work area. These areas shall be secured and work times shall be kept to a minimum. Open excavations shall be directly in progress or shall be covered directly after work complete. Open excavations requiring extended period of inactivity shall be temporarily backfilled. In no case shall an excavation be open for more than 72 hours. Barricades, fences and other warning devices shall be maintained neatly at all times.
1.14 PHASING: The work on this job shall be divided into three phases. These phases are described following:
Phase I - Submittals: All submittal documentation shall be received by the contracting officer during this phase. No work, including mobilization, shall commence until after approval by the government of all submittals and notice to proceed for phase II has been be issued.
Phase II - Construction: All construction work shall be performed during this phase. The period of performance shall begin upon the contractor’s receipt of a written notice to proceed for this phase.
Phase III - Punch list: All punch list items noted during the final inspection of phase II shall be completed during this phase.
1.15 SUBMITTALS: Submittals shall be provided as outlined in these specifications. At a minimum all major materials used shall be submitted for documentation which shall include the manufactures pre-printed cut sheets showing all salient qualities of the items specified. The contractor shall highlight the pertinent salient characteristics with a brightly colored transparent marker. The contractor may use his normal submittal form however, all submittal documents received that do not clearly delineate and display the information which is being submitted will be returned to the contractor. The contractor shall ensure that pertinent information showing compliance with the drawings and specifications is shown on the documents submitted.
1.15.1 INTERUPTION OF MECHANICAL, ELECTRICAL, PLUMBING SERVICE: Interruptions to any mechanical, electrical or plumbing services shall be minimized. Necessary outages shall be coordinated with the STM a minimum of 10 days in advance of the planned outage. The Contractor shall fill out a “Utility Service Outage Request Form” and submit it to the STM. The STM may require the contractor to attend a coordination meeting to access the purpose, intent, and impact of the outage request with the facility and any or all operations departments. Contractors shall not shut-down or start-up any mechanical, electrical or plumbing system without the coordination and/or permission of the STM.
1.16 INCLEMENT WEATHER: The performance period for this project has incorporated allowances for inclement weather. The basis for determining this allowance is shown as follows
Month weather days
January 3 February 4 March 3 April 3 May 3 June 2 July 2 August 2 September 3 October 3 November 4 December 4
For the purposes of this contract, weather days shall be defined as a working day in which work cannot be effectively performed due to inclement weather. If the number of weather days in any given month exceeds the planned number shown in the table, the performance period will be extended on a one for one basis upon request and approval by the contracting officer. For consideration, this request shall be submitted monthly with the progress report. All requests should identify all weather days in that month.
1.17 Recycled Content and Biobased Products: Executive Order 13514, 5 Oct 09, outlines the federal conserving and protecting natural resources and the environment. If applicable, material and product submittals for all recycled-content items should list the recycled and recovered materials used and the percentage content (by weight). Submittals for bio-based products should describe the bio-based materials used and the percentage content (by weight). This data is required to be submitted by the subcontractor on an AF Form 3000 (Material Approval Submittal) to the buyer upon completion of performance construction).
1.18 Environmental Protection: Contractor personnel shall, at all times, perform all work and take such steps required to prevent any interference or disturbances to the ecological balance of the environment. All work must be performed in accordance with applicable Federal, State, Local, and Air Force environmental regulations. Use good management practices to protect air, water, land and wildlife and to prevent noise, solid waste, radiant energy, dust and radioactive pollutants. In the event of a chemical or hazardous material spill, the contractor must immediately notify the Keesler Fire Department at 228-377-1839 and the government representative at 228-377-3313.
1.19 Waste Materials: Unless otherwise specified, all waste materials, excess dirt and rubble, empty containers, etc., shall be disposed of at an approved off-base location in accordance with all applicable Federal, State, County and Municipal laws.
1.20 Hazardous Materials: In the event that hazardous materials will be used in the execution of this contract, the contractor will be required to provide a list of materials, quantities, and Material Safety Data Sheets (MSDS) to the buyer before work begins. The hazardous materials must be approved through the Keesler Hazardous Materials Management Program prior to being brought onto Keesler AFB. This approval process may take up to two weeks, which should be considered in the performance period of this contract.
Unless otherwise specified, all unused hazardous materials should be removed from the base at the end of the project.
1.21 Storm Water Management: If ground disturbing activities will take place as part of this project, the following items must be completed:
• For any construction activity greater than 5,000 square feet of ground disturbance, the contractor shall comply with all provisions of the Energy Independence and Security Act (EISA) concerning storm water run-off from Federal development projects.
• The construction contractor shall complete all paperwork necessary, including the Storm Water Pollution Prevention Plan (SWPPP) to apply for the appropriate Large (>5 acres) or Small (>1acre but <5 acres) Construction Storm Water General Permit (Permit) from the Mississippi Department of Environmental Quality (MDEQ).
• The contractor shall furnish CSC/CEV copies of the Permit application, SWPPP, Permit, confirmation letter from the MDEQ and any other pertinent storm water information related to the project.
• The initial storm water permit application and original SWPPP shall be submitted to CSC/CEV for review and comment prior to or at the time of submittal to the MDEQ.
• The contractor shall comply with all provisions of the Permit throughout the duration of the project.
• Any construction site/land disturbance activity greater than 20,000 sq/ft, but < 1 acre shall have a SWPPP prepared and approved by CSC/CEV prior to construction or implementation of the land disturbance activity.
• The contractor shall ensure that effective BMPs are installed in areas of imported fill material, including, but not limited to, bench tests or other testing methods of potential imported backfill sediment run-off for proper BMP selection.
• The Keesler AFB Small Municipal Separate Storm Sewer System (MS4) Permit requires Keesler AFB to maintain a file for each construction site. The file must contain the storm water training credentials of all contractor personnel involved in storm water management at each construction site. The contractor shall furnish CSC/CEV copies of storm water training credentials for all pertinent employees prior to commencement of construction activities. CSC/CEV training information is available to the contractor.
• The contractor shall modify the SWPPP at any time to ensure the SWPPP is current with the existing site conditions at any time for the duration of the project.
• The contractor shall maintain all appropriate post construction storm water Best Management Practices (BMPs) until final site stabilization is achieved.
1.22 Required Asbestos Abatement and Management Procedures:
These steps are in accordance with Air Force Instruction, EPA, and MDEQ. OSHA governs all worker safety and must be complied with by contractors and subcontractors. These requirements are summarized in the Keesler Air Force Base Asbestos Operations and Management Plan. Please reference the Plan.
These steps are required by all personnel or contractors doing work on Keesler Air Force Base.
• If the personnel or contractor encounters what they think may be asbestos, they are required to stop and call the KAFB Asbestos Point of Contact which is Tom Minton at the Keesler Environmental Section. He can be reached at 228-377-1262 or 228-377-3004 during duty hours and 228-348-0864 during off hours.
• Once it is determined by the Asbestos POC that asbestos is present, the following actions are required (Only the APOC and Bioenvironmental are certified to make that determination).
NO ABATEMENT WORK IS TO BEGIN WITHOUT WRITTEN APPROVAL FROM THE
APOC.
A Mississippi State certified asbestos abatement contractor must be used to conduct the abatement. Please note that non-friable asbestos can easily be made friable and become regulated.
The following documents must be submitted to the Asbestos POC and approved in writing before abatement can begin:
• 10 Day MDEQ notification and return acknowledgment letter
• Asbestos Hazard Abatement Plan (to be certified by a Mississippi Certified Management Planner and or Certified Industrial Hygienist )
• Asbestos Work Plan (scope of work, removal procedures, worker protection, air monitoring, disposal location, containment procedures)
• MDEQ Asbestos Abatement Certification for the Company
• Supervisors qualifications and state certification
• CURRENT State Certifications (applications will not be accepted) for all individuals working on site
• Respirator fit test for all individuals
• Physicals for all individuals
Once the submittals are approved in writing, the following actions are required.
• The contractor is required to set up their containment areas, negative air machine, and critical barriers and obtain approval from our Asbestos POC to begin work.
• The Asbestos POC routinely checks the abatement work to ensure that the containment area and critical barriers are secure, that the workers are wearing the appropriate personal protective equipment that the asbestos containing material is being bagged appropriately, and that air monitoring is being conducted on the workers and outside the abatement area. This also includes reviewing the daily log maintained on site to assure that no uncertified individuals are performing abatement work.
• Upon completion of the abatement work, the contractor contacts the Asbestos POC to conduct a walk-through of the area and approve that all abatement has been completed and that the area has been cleaned of asbestos fibers. This will require at least a 24-hour period. Please reference cleaning procedures in the Asbestos Management and Operations Plan.
• Air sampling results are required to be taken and submitted for approval by the APOC before the containment area, negative air machine, and critical barriers can be removed.
• All asbestos waste must be handled and disposed of in accordance with State law. The APOC must review the waste prior to leaving the base and the manifest will be signed by a designated Keesler government representative. Contractors will not sign manifests for ACM.
After the abatement has been complete, and approved by the APOC, the contractor shall submit the following items in a post-job submittal to be maintained in the Asbestos Abatement Files.
Air sampling results
Daily report logs
Daily worker sign in/out sheets
Waste manifest (Generator Copy)
The APOC and Environmental Section are available at any time to provide asbestos awareness training and consultation to project managers, contractors and subcontractors prior to beginning the project.
1.23 LANGUAGE/CLAUSES TO BE USED IN STATEMENTS OF WORK INVOLVING LEAD-
BASED PAINT ACTIVITIES:
1. Any building older than 1978 must be painted using Lead Paint Protocol, including poly-lay-down, collection of paint chips, and contractor must always have a minimum of lead hazard training for all workers. The contractor shall notify Tom Minton, CSC/CEV, at 228-377-3004 before start of project.
2. Paint contractor must collect paint chips in their own clean buckets, and then have CSC/CEV dispose (if contract requires CEV dispose). Contractor must place plastic on the ground at rate of 1-1/5 times the height of the building in an effort to capture loosened paint chips and control water run-off. The contractor must use water or amended water when scraping or chipping. All members of the contractor’s work force must wear protective clothing, under OSHA rules, and booties for hazardous waste which will be worn on t the poly, and all such PPE shall be stored on the protective plastic, not removed until complete, and shall be disposed of in an approved manner. Minimum respiratory protection for any OSHA “trigger task” such as scraping, manual sanding, demolition, heat gun and power tool cleaning is a half-mask APR with HEPA filter that is at least 99.97 percent efficient (i.e. P100). APR fit tests evidence must be provided. Other circumstances may warrant higher protection.
3. The contractor shall meet with CSC/CEV just prior to beginning project to discuss protective measures, best management practices (BMP’s), any landfill disposal, and maintenance of chips and their collection (until they are turned over to CSC/CEV, if contract specifies CEV dispose).
4. Any buildings with lead-based paint, if bead blasted to remove old paint, shall have a contractor with proper training. Any exterior paint removal by sanding, grinding, high pressure washing, etc., must be completed by certified lead-based paint workers and supervisor, and also certified by the State of Mississippi, Air Division-Lead Section.
5. The contractor, under OSHA rules, must conduct contract under lead paint rules (including notification to CSC/CEV and MDEQ, as well, if job is an abatement), appropriate prior training and possible personal monitors on workers until it is demonstrated there is no airborne lead risk.
6. Full abatements such as removal of paint to substrate, encapsulation, enclosure, removal and/or removal/replacement of components, or soil removal/covering require fully trained/ certified companies, workers, and supervisors, as well as six (6) prior work-days notification to MDEQ. CSC/CEV must be provided copies of and verify the 6-day notice, all Mississippi state Certifications, copies of medical examinations, and copies of respirator fit tests before beginning any job.
1.24 Security Requirements: The Contractor is responsible for obtaining passes to enter the installation. The contractor shall coordinate with Base Contracting to obtain approval and documentation for application of passes/ID.
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