Draft DOR.pdf

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DESCRIPTION OF REQUIREMENTS

HAAS ST-35LY and VF-3SS CNC machines or machine with equivalent specifications for

Southeast Regional Maintenance Center Production Department

1.0 DELIVERABLES

1.1 VF-3SS – Super Speed Vertical Machining Center or machine with equivalent specifications:

X 40" x Y 20" x Z 25", Table 48" x 18" x 1750 LB Max Load, Spindle Nose to Table (Min/Max) 4.2 -29.2, 40 taper spindle, 30 HP vector drive, 12000 rpm, 90 ft-lb @2000 rpm, Inline Direct Drive, Electronic Thermal Compensation to compensate for the expansion and contraction of each linear axis, 1400 IPM rapids (X, Y, Z), 833 IPM max cutting, 30+1 Side Mount Tool Changer, 55-gallon flood coolant system, Window Blast. Max Machine Footprint: 168" L x 104" D x 122"H, Machine Weight: 11,720 lbs. Controller Features: Touch Screen Control, Media Display M-Code 130, Graphic Dry Run, Self-Diagnostics, USB Port, Memory Lock Keyswitch, Large Touch Screen Jog Remote, Rigid Tapping, Tool Life Management, Background Editing, 1 GB Program Memory, Ethernet Interface, Early Power Failure Detection Module, Power Surge Protection, Safe Run, 1 Year Warranty, 230 volt, 3 phase. Additional items; P/N P-COOL Programmable Coolant Nozzle; a multi-position nozzle that automatically directs coolant precisely at the cutting tool, P/N TAB Through-Tool Air Blast;

supplies high-pressure / high-flow air through the tool, directly to the cutting edge. Requires a Haas TSC system. Available for inline spindles, and 50-taper VMCs, P/N RJH-TOUCH-XL Remote Jog Handle with touchscreen display; lets you to get up-close to the machine s work area for part setup, changeover, and inspection, while still having control of the machine, P/N COOLANT CHILLER Coolant Chiller; reduces the temperature of the machine s coolant before it is circulated through the spindle head, to stabilize coolant temperature and increase thermal stability, P/N 4AXBL The Haas 4th-axis drive allows the use of a fully integrated 4th-axis Haas rotary table or indexer for multi-sided machining, P/N TSC Through-Spindle Coolant, 300 psi. Provides high-pressure coolant directly through the cutting tool, P/N CC3 Chip Auger; automatically removes chips from the machine, while compressing them and wringing out the coolant, P/N HSM High-Speed Machining; allows faster feed rates and more complex toolpaths, without hesitation or starving the machine, P/N WIPS-R Wireless Intuitive Probing System; Renishaw. Includes the Haas Visual Programming System, macros spindle orientation, and coordinate rotation and scaling, P/N ACF Auxiliary Coolant Filter System; a bag-style filtration system that keeps the coolant free of particulates down to 25 microns, P/N HRT210 210 mm Rotary Table, P/N HTS9 Manual Tailstock, 9" center height, Morse taper #3, P/N LC10-B 10" Top Reversible, 3-Jaw Chuck, P/N HaasCNC201 milling setup 3 day sessions 8 hours a day for up to 5 people, P/N 05-0262 3MT #3 Morse taper live center, extended clearance, P/N SS WAYCOVER VF-3 Stainless steel way covers for the X and Y axis.

1.2 ST-35LY – CNC Lathe or machine with equivalent specifications:

Max Swing Diameter 21", Standard Turret 12-station BMT65, 1" Turning Tools, Max Speed Live Tooling 4000 RPM. Standard Capacities; Chuck 12" Hydraulic Chuck A2-8, Tailstock, Programmable Hydraulic, Max Cut Diameter (BMT65) 13.75", Max Cut Length 62.5", Bar Cap 4.0", Between Centers 62.5." Travel; X Axis 9.4", Y Axis +/- 2.0", Z Axis 62.5." Feed rates; Rapids X, Y 472 IPM, Rapids Z 945 IPM. Spindle; A2-8 Spindle, Spindle Bore 4.62", 40 hp Direct Speed Belt Drive, Max Speed 3200 RPM. Coolant System; 55Gallon Tank with 1 hp pump. Controller Features; Control Touch Screen, Media Display M-Code; M-130, Early Power Failure Detection Module, Ethernet Interface, Rigid Tapping, Spindle Orientation, 1GB Program Memory, Power Surge Protection, Memory Lock Keyswitch, USB port. BMT65 Tool holder Kit; 3 each 1" OD Tool holder, 1 each 1" ID Boring Bar Holder, 1 each 1.5" ID Boring Bar Holder, 1 each 1.5" ID Split Boring Bar Holder. BMT65 Live Tool holder Kit; 1 each 90 Degree, 1 each Straight. Miscellaneous; 1 Year Warranty Standard 230 volt, 3 phase. P/N LCC-4 Belt-Type Chip Conveyor; quick, high-volume chip removal for increased productivity. Discharges chips at standard 55-gallon barrel height, P/N COOLANT CHILLER ST Coolant Chiller; reduces the temperature of the machine s coolant before it is circulated through the spindle head, to stabilize coolant temperature and increase thermal stability, P/N ATP Automatic Tool Pre-setter, manual and automatic modes. User-friendly interface, P/N SRP-2L Steady rest Provision; provides the necessary mounting platform and hydraulic lines to install an aftermarket steady rest, P/N LT-6K-UP 6000-rpm Live Tooling Speed Upgrade, P/N OIL-SKIMMER-HAAS Coolant Tank Oil Skimmer; an integrated solution for keeping your coolant tank free of tramp oils, P/N PROG CHUCK PRESS Programmable chuck pressure allows to adjust the chuck gripping pressure via the part program or from the controller, P/N HaasCNC201

2 | P a g e turning programming 4 days sessions 8 hours a day for up to 5 people, P/N 05-0263 4MT #4 Morse taper live center, extended clearance.

2.0 DELIVERY LOCATION

Southeast Regional Maintenance Center Naval Station Mayport, BLDG 1488 Mayport, FL 32228

3.0 SPECIAL DELIVERY INSTRUCTIONS.

3.1 Delivery date to be agreed-upon between the identified government POC & the contractor’s service scheduler after receipt of order.

3.2 Start up and training to be agreed-upon between the identified government POC & the contractor’s service scheduler after receipt of order.

4.0 INSPECTION REQUIREMENTS

SERMC personnel will perform inspection of installation and operational test of all machines.