Attatchment 2-Spec updated rev1.pdf
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- Attached to
- USCGC CYPRESS FY22 DS Federal contract opportunity
- Solicitation number
- 70Z085-22-Q-P45010
About this file
This solicitation requests dockside repair services for the USCGC CYPRESS, a 225-foot seagoing buoy tender homeported in Kodiak, Alaska. The contractor shall provide all necessary labor, materials, equipment and services to complete various repairs to the cutter in accordance with the attached specification, which outlines work items including cleaning main diesel engine and generator exhaust piping; preserving exterior decks; providing temporary services; renewing insulation, deck coverings and water tight hatches. The agency is the Department of Homeland Security United States Coast Guard.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| SF-30-A00002 -Amendment of Solicitation Modification of Contract.pdf | ||
| SF-30-A00002 -Amendment of Solicitation Modification of Contract.pdf | ||
| Copy of 4. Blank SOSS.xls | XLS spreadsheet | |
| A00001-Standard Form 30 -NDAA-2021-KOSigned.pdf | ||
| A00001-Standard Form 30 - Amendment of Solicitation_Modification of Contract.pdf | ||
| updated Copy of Attatchment 1-Blank SOSS.xls | XLS spreadsheet | |
| updated Attatchment 5-Notice for Filing Agency Protests.pdf | ||
| updated Copy of Attatchment 1-Blank SOSS.xls | XLS spreadsheet | |
| CYPRESS DS FY21 Solicitation.pdf | ||
| CYPRESS DS FY21 Solicitation.pdf | ||
| Attachment 5 - USCG Ombudsman Notice.pdf | ||
| Attachment 4 - Request for Clarification Form.docx | DOCX document | |
| Attatchment 1-Blank SOSS.xls | XLS spreadsheet | |
| CYPRESS DS FY21 Solicitation.doc | DOC document | |
| Attachment 3 - Past Performance Information Form.docx | DOCX document |
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Text version
USCGC CYPRESS (WLB 210)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2022
Developed By: Bronson L Suyat
(Rev-1, 14 September 2021)
USCGC CYPRESS (WLB-225B) DOCKSIDE AVAILABILITY FY2022
ii (Rev-1)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean WORK ITEM 2: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean WORK ITEM 3: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 4: Temporary Services, Provide - Cutter WORK ITEM 5: Compartment Insulation, General, Renew WORK ITEM 6: Deck Covering, Electrical Matting, Renew WORK ITEM 7: Piping Insulation, Renew WORK ITEM 8: Water Tight Hatches, Internal DC Deck and Below, Renew WORK ITEM 9: Deck Covering, Interior, Wet and Dry, Renew WORK ITEM 10: Deck Covering, Wet/ Dry, Seal iii (Rev-1)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
14Sep21 1 3 Included Level Wind Arm as an interference.
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-1)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 259-001, Rev D, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-005, Rev D, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225B WLB 259-006, Rev E, Combustion Intake & Exhaust A&D Hull Blocks 970
& 975 Coast Guard Drawing 225B WLB 601-002 Rev R, Booklet of General Drawings Coast Guard Drawing 225B-WBL-644-001 Rev-D, Sanitary Facilities & Laundry Spaces & Arrgt &
Details Coast Guard Drawing 225B-WLB-601-001 Rev-V, General Arrangements Inboard and Outboard
Profiles.
Coast Guard Drawing 225-WLB-167-001, Rev R, Structural Closures Coast Guard Drawing 225-WLB-601-001, Rev V, General Arrangements, Inboard and Outboard Profiles NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight
& Airtight Quick Acting or Individually Dogged Personnel Doors NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation
Details
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior
Deck Covering Systems Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary
Services v (Rev-1)
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses
OTHER REFERENCES
ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal
Insulation for Piping and Machinery Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) 2007, Joint Surface Preparation
Standard SSPC-SP 10/NACE No. 2, Near-White Metal Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning vi (Rev-1)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
8 N QAWTH HATCH - 30"X30" C.O. RSD,
WTRTT, 8 DOG, WITH A
21" DIA. C.O., RSD, QA,
WTRTT, SCUTTLE. HATCH
COAMING 12" HEIGHT
1 ea. $5,800
8 N QAWTH HATCH - 30"X30" C.O. RSD,
WTRTT, 8 DOG, WITH A
21" DIA. C.O., RSD, QA,
WTRTT, SCUTTLE. HATCH
COAMING 12" HEIGHT
1 ea. $5,800
8 N FT Door to Bow Thruster Vestibule
FIRE DOOR, WINDOW
PN18 & LOCK SET PN54.
FROM DRAWING 225-
WLB-624-001 REV H.
1 ea. $3,040
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-1)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
1 Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean
2 Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean
4 Temporary Services, Provide - Cutter
5 Compartment Insulation, General, Renew
6 Deck Covering, Electrical Matting, Renew
7 Piping Insulation, Renew
8 Water Tight Hatches, Internal DC Deck and Below, Renew
9 Deck Covering, Interior, Wet and Dry, Renew
10 Deck Covering, Wet/ Dry, Seal viii (Rev-1)
PRINCIPAL CHARACTERISTICS
225' WLB (B-CLASS)
PHYSICAL
Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-
3/8 die lock chain
HULL
Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"
MACHINERY
Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable
RPM 254
Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing
TANK CAPACITIES
Diesel oil 76,498 gal.
Fresh water capacity 8056 gal.
Hydraulic oil capacity 2785 gal.
Lube oil storage 764 gal.
Grey water tank 2700 gal.
Sewage holding tank 1700 gal.
1 (Rev-1)
00000_0121_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-1)
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and must be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-1) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. None.
3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:
None.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
4 (Rev-1)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
5 (Rev-1)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
6 (Rev-1)
QA-3A - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /
TIME
7 (Rev-1)
QA-3B - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA
RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
8 (Rev-1)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK ITEM
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
9 (Rev-1)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
COATING MFG PRODUCT NAME BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
10 (Rev-1)
25901_ESD_0121_FLT
REC_25901_FLT_225' WLB 'B' Class (ALL) (0411)
WORK ITEM 1: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean the Main Diesel Engine (MDE) exhaust piping system, including the associated stack uptakes.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 259-001, Rev D, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-005, Rev D, Combustion Intake & Exhaust A&D Hull
Block 940 Coast Guard Drawing 225B WLB 259-006, Rev E, Combustion Intake & Exhaust A&D Hull
Blocks 970 & 975
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health
Standards for Shipyard Employment
3. REQUIREMENTS
3.1 General.
11 (Rev-1)
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Access covers
• Exhaust stack
• MDE
• Piping
• Pipe insulation
• Vent ducting
• Wiring
• Exhaust pipe expansion joints
• Exhaust insulation blankets
3.1.5 Work site access. The Contractor shall gain access to both MDE exhaust stacks via existing Access 02-79-2.
3.2 Staging or scaffolding, netting. The Contractor must erect suitable staging or scaffolding in accordance with 29 CFR 1915, Subpart E (Scaffolds, Ladders and Other Working Surfaces) to facilitate work, as required.
3.2.1 Rig suitable safety netting, to protect workers during possible falls, and to protect the Engine Room and machinery from falling tools.
3.3 Work plan. The Contractor must develop and submit, to the COR, a plan for collecting and disposing of waste extracted during cleaning process. Ensure that the proposed plan must detail how and where exhaust piping will be disconnected, how entire length of exhaust piping will be divided/sectioned for cleaning, and precautions to protect the MDE. The Contractor must perform this work upon receiving Coast Guard approval of the plan.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.4 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard
12 (Rev-1) personnel perform an initial operational test of the exhaust stack system, to demonstrate existing operational condition. Submit a CFR.
3.5 Cleaning. The Contractor must clean the interior surfaces of the exhaust piping and stack uptakes to the MDE, shown on Coast Guard Drawings 225B WLB 259-001, 225B WLM 259-005, and 225B WLB 259-006, to a condition free from soot, tar, and any other foreign matter as follows:
3.5.1 Disconnect the exhaust piping as necessary to facilitate cleaning.
3.5.2 Thoroughly sweep, mechanically clean, and vacuum the interior of each exhaust pipe system, including the mufflers, from the exhaust outlet to the topmost location outside the vessel. Clean all adjacent stack uptake surfaces. Ensure that all tar deposits, soot deposits, and all other surface contaminants are removed.
3.5.3 Remove all debris from the pipe surfaces, stack deck, and Engine Room areas by vacuuming.
Dispose of all cleaning materials and generated debris in accordance with all applicable Federal, state, and local regulations.
3.5.4 Reassemble exhaust piping; renew all disturbed flange connection gaskets with suitable high temperature, non-asbestos-containing gasket materials; and renew all disturbed fasteners.
3.6 Inspection and report. The Contractor must perform a visual inspection of the following components;
submit a CFR:
• Exhaust stack access hatches, including all associated studs and nuts.
• All cleaned exhaust stack surfaces.
• All exhaust expansion joints, including associated bolts.
3.6.1 Following cleaning of the interior of each exhaust pipe system, the Contractor must demonstrate completeness of the cleaning process to the Coast Guard Inspector, showing that the entire length of exhaust piping cleaned according to the work plan.
3.7 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.8 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate the exhaust stack system to be in satisfactory operating condition. Submit a CFR
4. NOTES
This section is not applicable to this work item.
13 (Rev-1)
25902_ESD_0121_FLT
REC_25902_FLT_225' WLB 'B' Class (ALL) (0712)
WORK ITEM 2: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean the exhaust piping system for the following diesel generators: #1 SSDG, #2 SSDG, and the EDG of the Ship Service Diesel Generator (SSDG) piping, including the associated stack uptakes.
1.2 Government-furnished property.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 259-001, Rev D, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-005, Rev D, Combustion Intake & Exhaust A&D Hull
Block 940 Coast Guard Drawing 225B WLB 259-006, Rev E, Combustion Intake & Exhaust A&D Hull
Blocks 970 & 975
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health
Standards for Shipyard Employment
14 (Rev-1)
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Access covers
• Exhaust stack
• SSDG
• Vent ducting
• Wiring
• Exhaust pipe expansion joints
• Exhaust insulation blankets
3.2 Staging or scaffolding. The Contractor must erect suitable staging or scaffolding in accordance with 29 CFR 1915, Subpart E (Scaffolds, Ladders and Other Working Surfaces) to facilitate work, as required.
3.3 Safety precaution. The Contractor must rig suitable safety netting, to protect workers during possible falls, and to protect the Engine Room and machinery from falling tools.
3.3.1 Temporary safety railing. To promote safety, the Contractor must limit existing safety railing removals to an area where new safety railing can be installed during the same workday. During periods when not actively working on new safety railing, secure any gaps between existing safety railing with a substantial temporary lifeline arrangement similar to that currently installed on the vessel. Remove and dispose of all temporary lifelines upon completion of work.
3.4 Work plan. The Contractor must develop and submit to the COR, a plan for collecting and disposing of waste extracted during cleaning process. Ensure that the proposed plan must detail how and where exhaust piping will be disconnected, how entire length of exhaust piping will be divided/sectioned for cleaning, and precautions to protect the SSDG. The Contractor must perform this work upon receiving Coast Guard approval of the plan.
15 (Rev-1)
3.4.1 Due to limited access to work areas, the Contractor may, with express permission of the KO (via submission of a CFR), cut access holes to facilitate accomplishment of the work specified herein. Perform all work required to open and close the access openings in accordance with SFLC Std Spec 8636.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.5 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of the exhaust piping system, to demonstrate existing operational condition. Submit a CFR.
3.6 Cleaning. The Contractor must clean the interior surfaces of the exhaust piping and stack uptakes to the SSDG, shown on Coast Guard Drawing(s) 225B WLM 259-001, 225B WLM 259-005, and 225B WLM 259-006, to a condition free from soot, tar, and any other foreign matter as follows:
3.6.1 Disconnect the exhaust piping as necessary to facilitate cleaning.
3.6.2 Thoroughly sweep, mechanically clean, and vacuum the interior of each exhaust pipe system, including the mufflers, from the exhaust outlet to the topmost location outside the vessel. Clean all adjacent stack uptake surfaces. Ensure that all tar deposits, soot deposits, and all other surface contaminants are removed.
3.6.3 Remove all debris from the pipe surfaces, stack deck, and Engine Room areas by vacuuming.
Dispose of all cleaning materials and generated debris in accordance with all applicable Federal, state, and local regulations.
3.6.4 Reassemble exhaust piping; renew all disturbed flange connection gaskets with suitable high temperature, non-asbestos-containing gasket materials; and renew all disturbed fasteners.
3.7 Inspection and report. The Contractor must perform a visual inspection of the following components;
submit a CFR:
• Exhaust stack access hatches, including all associated studs and nuts.
• All cleaned exhaust stack surfaces.
• All exhaust expansion joints, including associated bolts.
3.7.1 Following cleaning of the interior of each exhaust pipe system, the Contractor must demonstrate completeness of the cleaning process to the Coast Guard Inspector, showing that the entire length of exhaust piping has been cleaned according to the work plan.
3.8 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
NOTE
16 (Rev-1)
3.9 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate the exhaust piping system to be in satisfactory operating condition. Submit a CFR
17 (Rev-1)
63120_ACC_0121_IBCT
REC_63120_IBCT_BuoyDck_ConstDck_ 225' B-Class WLB (ALL) (0121)
WORK ITEM 3: Decks – Exterior (Buoy or Construction Deck), Preserve 100%
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to preserve the Buoy Deck surfaces, shown on Coast Guard Drawing 225 WLB 601-002 (see 4.1 (Definitions)).
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 601-002 Rev R, Booklet of General Drawings
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch
OTHER REFERENCES
MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface
Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
3.1.2 Tech Rep.
18 (Rev-1)
The contractor shall provide an Independent NACE Level 3 inspector as described in paragraph 3.2.4.2.2 of SFLC Standard Spec 0000, and perform all duties therein described for the preservation of the Buoy Deck. The contractor shall refer to SFLC Std Spec 0000, paragraphs 3.2.4.2.1 (Painting contractor certification program requirement) and 3.2.4.2.2 (Coating Tech Rep), for applicable requirements. A NACE Level 3 inspector is required for this work item, QP-1 certification does not meet this requirement.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
Specific areas/equipment/components to be protected include, but are not limited to:
• Buoy crane.
• Adjacent bulkhead surfaces.
• Deck fittings.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
P-100
Bin Box
Oxygen acceding bottles
Ladder
Deck drains and sounding caps
Crossdeck winches.
In-haul winch.
Level Wind Arm
Mechanical chain stoppers.
Hydraulic chain stoppers.
3.2 Preservation particulars. The Contractor must accomplish the following tasks:
3.2.1 Remove all Deck Machinery. Large deck equipment listed in paragraph 3.1.4 shall be unbolted from their foundations and removed in order to accomplish this work.
• Crosdeck winches
• In-haul winches
• Level Wind Arm
19 (Rev-1)
• Mechanical chain stoppers
• Hydraulic chain stoppers
3.2.2 Pre-surface preparation wash. Accomplish low-pressure (less than 5,000 psi) fresh water wash of all affected surfaces, to remove soluble chlorides and other surface contaminants. Capture, contain, and dispose of wash water for proper disposal in accordance with all Federal, state and local regulations.
3.2.3 Surface preparation. Prepare all designated deck surfaces (see 4.1 (Definition) by abrasive-blasting to SSPC-SP10/NACE No. 2, using grit conforming to MIL-A-22262 (1.5 to 2.5 mil anchor profile).
3.2.4 Substrate inspection. After completion surface preparation and before coating application, the Contractor must perform a visual inspection of the prepared substrate, in the presence of the Coast Guard Inspector. Submit a CFR.
3.2.5 Surface coating. Coat all prepared surfaces with the coating system specified for “Weather Decks (Weather Deck, Buoy Tender Working Deck)”, in SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems). Select a Gray (36231) inorganic zinc coating.
CAUTION
1. Unless a containment system is used during pier side/dockside preservation, the following must be adhered to:
a) All surface preparation tools/equipment must be vacuum-shrouded or close-looped systems, to contain surface preparation dust and debris.
b) Extreme precaution must be taken while spraying the inorganic zinc coating, to prevent coating application overspray.
2. Organic zinc coating may not be substituted for inorganic zinc for Buoy Deck surfaces.
3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces). Surfaces being preserved are considered “critical-coated surfaces”.
3.4 Weight tests. After reinstallation of inhaul winch, crossdeck winches, mechanical chain stoppers and hydraulic chain stoppers, the Contractor must accomplish the following (Coast Guard personnel will operate all equipment):
3.4.1 Inhaul winch/ Level Wind Arm/ Hydraulic chain stoppers. Perform all weight test requirements in accordance with CG TP-3498, Chpt 8, Para 8-6.4 (Static Load Test Weight: 24,750 (+1,238 -0) pounds;
Rated Load Test Weight: 16,500 (+0 -825) pounds; and Emergency Brake Release Test Weight: 5,000 (+0 -250) pounds). Submit CFR.
3.4.2 Crossdeck winches. Perform weight tests in accordance with paragraph B2.3 (Winches).of SFLC Std Spec 5000 (Static Load Test Weight: 15,600 (+780 -0) pounds; Rated Load Test Weight: 10,400 (+0 -
520) pounds. Submit CFR.
20 (Rev-1)
3.4.3 Mechanical chain stopper. Perform weight tests in accordance with paragraph b2.1 (Mechanical chain stoppers) of SFLC Std Spec 5000. Submit CFR.
4. NOTES
4.1 Definitions.
4.1.1 Buoy Deck. The Buoy Deck surfaces are defined as horizontal surfaces, Main Deck, between frames 25 and 57; also included are all vertical and horizontal edges on the mating surfaces of the two buoy deck cargo hatches, including knife edge channels, channel support plate, bitt and chock foundations, machinery rack guards and machinery foundations, hatches and hatch guards, stanchion sockets, vent pipes, angle coaming area, and approximately six inches up all adjacent vertical surfaces.
4.1.2 Deck coaming. Coaming is defined as vertical raised sections of deck plating around an opening that provide a frame and/or deflect water, such as around a hatch or gooseneck.
21 (Rev-1)
86350_ESD_0121_FLT
REC_86350_FLT_225B WLB ‘B’ Class (ALL) (0813)
WORK ITEM 4: Temporary Services, Provide - Cutter
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide temporary services to the Cutter, during the performance of this availability.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against
22 (Rev-1) contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Temporary service particulars. The Contractor must provide the below listed temporary services, in accordance with SFLC Std Spec 8635.
TABLE 1 - SERVICE SELECTION
*SUB-
PARAGRAPH TITLE Y/N
3.3.1 Office space Y
3.3.2 Telephone and internet access Y
3.3.3 Parking Y
3.3.4 Duty section berthing: 4 male, 4 female. Duty section berthing must be provided for, during disruption of berthing areas.
Y
3.3.5 Electrical power (including all requirements in associated sub-paragraphs) Y
3.3.6 Hull grounding straps (not applicable when cutter is waterborne) NA
3.3.7 Compressed air (including all requirements in associated sub-paragraphs) N
3.3.8 Hazardous material/hazardous waste disposal (see Tables 2 and 3 below) Y
3.3.9 Heavy lift equipment: 20 hour(s) Y
3.3.10 Water supply
3.3.10.1 Potable water: 3000 gallons per day, at 60 psig. Y
3.3.10.2 Hot-circulating water N
3.3.10.3 Cooling water N
3.3.10.4 Firemain system (including all requirements in associated sub-paragraphs) N
3.3.11 Steam (including all requirements in associated sub-paragraphs) N
3.3.12 Refuse disposal Y
3.3.13 Sewage and grey water disposal (including all requirements in associated sub-paragraphs) Y
3.3.14 Storage – General (including all requirements in associated sub-paragraphs):
3.3.14 Dry stores. Y
3.3.14 Paint and flammable stores. N
3.3.14 Refrigerated stores. N
3.3.15 Small boat storage (including all requirements in associated sub-paragraphs) Y *Each sub-paragraph number relates directly to the identical sub-paragraph number in SFLC Std Spec 8635.
TABLE 2 - HAZARDOUS WASTE DISPOSAL – LIQUIDS (GALLONS)
PAINT THINNERS ENGINE COOLANT BILGE WATER
xx xx xx
TABLE 3 - HAZARDOUS WASTE DISPOSAL – SOLIDS
OILY
FILTERS
OILY RAGS
(LBS)
EMPTY 1-GAL
CONTAINER*
EMPTY 5-GAL
CONTAINER*
EMPTY 55-GAL
CONTAINER*
xx xx xx xx xx *Previously housed hazardous materials.
23 (Rev-1)
3.2 Extended temporary services. If the performance period of the contract is extended by the KO, the contractor must continue to provide all temporary services as specified herein for the extension period.
24 (Rev-1)
S_63500_ESD_0121_SWIT
SYY_NNN_63500_AUT_MMYY_HULL#
WORK ITEM 5: Compartment Insulation, General, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew insulation as described in Table 1. Approx 194 sq ft total.
TABLE 1 - INSULATION RENEWAL
DESCRIPTION LOCATION
APPROXIMATE AREA
(SQFT)
Bulkhead Armory 1-12-2-M 80 Bulkhead DC Shop 1-12-3-Q 60 Bulkhead Potable Water Pump Room
2-21-2-Q
TOAL 194
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments
Installation Details
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None.
25 (Rev-1)
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Renewal. The Contractor must renew all insulation identified in Table 1. Refer to the drawing listed in Section 2 for guidance.
3.2.1 Removal. Remove all existing insulation material.
3.2.2 Disposal. Dispose of all removed materials, in accordance with all applicable Federal, state, and local regulations.
3.2.3 Surface preservation. Prepare and coat all designated/exposed surfaces, including adjacent structural members, using the system specified for “Bulkheads and Overheads, Un-insulated Steel (Appearance not a factor, i..e., voids) and Insulated Steel, Option II”, in SFLC Std Spec 6310 in Appendix B (Cutter and Boat Interior Painting Systems).
NOTE
Power-tool cleaning to “Bare Metal”, in accordance with SSLC-SP 11, may be used as the surface preparation method, for the following situations:
1. Abrasive blasting is not permitted in location of work.
2. Surfaces being preserved are considered too small to merit abrasive-blasting.
3.2.4 Substrate inspection - visual inspection. Upon completion of surface preparation and prior to application of primer coat, the Contractor must visually inspect the prepared surfaces; submit a CFR.
3.2.5 New thermal insulation installation. Install new faced thermal insulation material, over plating surfaces and structural members identified in Table 1, as shown on NAVSEA Drawing 804-5773931.
Coat the newly installed insulation using the system specified for “Insulation Surfaces, Fiberglass Sheet/Closed Cell PVC Foam” in SFLC Std Spec 6310, Appendix B (Cutter and Boat Interior Painting Systems).
26 (Rev-1)
27 (Rev-1)
S_63410_ESD_0121_SWIT
SYY_NNN_63410_AUT_MMYY_HULL#
WORK ITEM 6: Deck Covering, Electrical Matting, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew electrical matting as identified in Table 1. Approx 1,703 sq ft total.
TABLE 1 - DECKING SYSTEM PARTICULARS
LOCATION AREA
DECK
MTL
COVE
BASE SYSTEM COLOR
UNDERLAYMENT
REQUIREMENT
EDG Space, 01-78-3-E
193 Steel No Blue No underlayment required (deck covering to be installed over painted surfaces)
ECC,
2-69-1-C 325 Steel No Blue Renew existing underlayment.
Bridge, 03-56-0-C 925 Aluminum
No Blue No underlayment required (deck covering to be installed over painted surfaces)
EM Shop, 2-59-1-Q 140 Steel No Blue Renew existing underlayment.
Radio, 02-66-0-C 120 Aluminum
No Blue No underlayment required (deck covering to be installed over painted surfaces)
TOTAL 1,703
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225 WLB 601-002, Rev R, Booklet of General Drawings Coast Guard Drawing 225-WLB-252-001 Rev B, ECC Arrangement Drawings Coast Guard Drawing 225-WLB-640-004 Rev L, Berthing, Messing, Medical & Office Spaces A
& D Coast…
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