Attachment_M_Motorist_Guidance_Fabrication_Details.pdf

PDF 5 MB Posted

Attached to
KAWW - DEVELOP COMPREHENSIVE SIGN PLAN Federal contract opportunity
Solicitation number
140P4324Q0075
Issued by
Department of the Interior National Park Service Northeast Region

About this file

This document contains fabrication details for motorist guidance signs to be used by the National Park Service. It provides specifications and drawings for extruded aluminum signs with metal or wood posts, including details on sign panel construction, post attachment, breakaway components, and other technical requirements. The document covers standard sign sizes, materials, finishes, and installation details. This appears to be a technical appendix or attachment related to a federal contract opportunity for the National Park Service to develop a comprehensive sign plan, as referenced in the related solicitation information provided.

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Text version

Motorist Guidance Sign Fabrication Details

National Park Service June 2022

NPS Sign Program Harpers Ferry Center

Interpretive Design Center Harpers Ferry, WV 25425

304-535-4069

Attachment M

Note: All motorist guidance signs and breakaway post components shall be fabricated and installed per federal and local Department of Transportation standards and specifications where applicable.

National Park Service | Harpers Ferry Center | Media Development | Signs

Project Number

Drawing Date Pa g e

Description | Notes

Scale:

MG 1.0

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

Extruded Aluminum Sign with Metal Posts National Park Service

2-D1.0 NPS Standard Extruded Aluminum Sign Back Elevation

1-D1.0 NPS Standard Extruded Aluminum Sign Fabrication

With Metal Posts

Edge Strip Painted to Match NPS Brown

Post Clamp Hardware

W6x12 Galvanized Steel I-Beam Post with Breakaway Components

1-D1.0B

1-D1.0D

1-D1.0E

GL

D ep en d in g o n Si g h t Li n es a n d L o ca l C o d es an d

C o n d it io n s

W6x12 Steel I-Beam Post Or Local DOT Equivalent

Perforated Fuse Plate

Breakaway Base Plate and Stiffener Plate

Welded to Post

Footer Engineering and Depth as Required for

Structural Integrity and Per State and Local Codes

NPS Brown Matthews Paint MP63848 PMS Black 4

Back Painted to Match NPS Brown

Extruded Aluminum Panels. Panel background, type, graphics, and borders to be Type III or IV High Intensity Reflective Vinyl Computer-cut or Digitally Printed.

FHWA Brown Panel background.

White Type, Graphics, and Border.

Drawing Date Pa g e

Description | Notes

Scale:

MG 1.1

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 As Indicated

Extruded Aluminum Sign with Metal Posts National Park Service

12"

2"

2"

High Intnsity Type III or IV Reflective Vinyl Wrap

Note: Overlay extend approx. 3/8" over each side in the narrow direction and shall be adhered to the panel.

Stitch Bolts @ 24" O.C.

Post Clip

Slotted Hole 7/16" x 7/8"

Sign Panel

Slotted Holes Drilled 12" O.C.

End Holes 6" From Ends of Panel

Panel

3/8" Diameter 16 UNC x 1 3/4"

Bolt Lock Nut and Washer

Retro-Reflective Vinyl Wrap

Extruded Aluminum Full Panel

Extruded Aluminum Half Panel

6" 3-D1.0A Slotted Hole Detail - Plan View

Scale: 1" = 1' - 0"

First Slots in from both edges are bolted. Remaining slots are typically spaced 12" O.C.

2-D1.0A Sign Panel Assembly - Side Section Cut

Scale: 3" = 1' - 0"

1-D1.0A Typical Extruded Aluminum Panel Elevations

Scale: 1/2 Actual Size

6" 12" 12"

Drawing Date Pa g e

Description | Notes

Scale:

MG 1.2

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

Extruded Aluminum Sign with Metal Posts National Park Service

Sign Panel

Stainless Steel or Aluminum Size #6 x 1/2"

Slotted Pan Head Screws @ 24" C.C.

or 1/8" S.S. Blind

Rivets

Sign Panel

Aluminum Edge Strip

1-D1.0B Panel-Post Attachment Detail 2-D1.0B Edge Strip Detail - Top Section Cut

Note: An additional 1-1/2" shall be added to panel width dimension to accommodate for edge strip overhang.

3/4"

2"

Post Clamp

3/8" Square Head Bolt with Flat Washer and Self Locking Nut

W6x12 Galvanized Steel I-Beam Post

Compression Washer

Z-Bar Mounting Rail with Drilled Mounting Slots

Drawing Date Pa g e

Description | Notes

Scale:

MG 1.3

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Full Scale

Extruded Aluminum Sign with Metal Posts National Park Service

1-D1.0C Post Clip Plan View 3-D1.0C Alternative Post Clip Plan View

1.0" 0.25" 0.625"

1.875" 0.5"

1.0" 0.36" 1.312"

1.594"

1.484"

0.188"

0.312" 1.0"

0.312"

5/8" 15/16"

1 9/16"

3/16"

11/32"

5/16"

11/32"

1"

1/8"

7/16"

1"

5/16"

1/8"

0.378" 7/8" diam.

plus draft3/16"

1/16"

1"

1/16"

7/16" diam.

7/16" x 11/16" Slotted Hole

Note: Centerline of hole for 3/8" diameter square head bolt x 2 1/4" long with a flat washer and hex nut. Bolt head dimensions shall be in accordance with ANSI B 18.2.1 as referred to in the AISC manual of steel construction. Bolt assembly shall be galvanized.

Beam flange of W shapes:

7/16" leg of clamp toward W shapes 15 lbs/ft. and greater

Beam flange of W and S shapes:

5/16" leg of clamp toward W and S shapes 12 lbs/ft. and less

Post clamp to be ASTM B26 or B108 cast Aluminum alloy 356.0-T6 (.173 lbs each)

2-D1.0C Post Clip Elevation 4-D1.0C Alternative Post Clip Elevation

Drawing Date Pa g e

Description | Notes

Scale:

MG 1.4

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

Extruded Aluminum Sign with Metal Posts National Park Service

4"

1-D1.0D Post Fuse Plate Connection

Note: Parts shall be saw cut either before galvanizing and the galvanized cut cleaned of zinc build-up, or saw cut after galvanizing and the cut surface.

2-D1.0D Fuse Plate Detail

W6x12 Galvanized Steel I-Beam Post

Galvanized Steel Perforated Fuse Plate

1/2"-13 Bolt with Beveled Washers

1"

1"

4 1/4"

1" 1" 1"

1 1/8" 1 1/8"

Drawing Date Pa g e

Description | Notes

Scale:

MG 1.5

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

Extruded Aluminum Sign with Metal Posts National Park Service

1-D1.0E Breakaway Post Detail

2-D1.0E Post Top Section Cut

4-D1.0E Bolt Keeper Plate Detail 3-D1.0E Stiffener Plate Detail

2-D1.0E

W6x12 Galvanized Steel I-Beam Post

Galvanized Steel Stiffener Plate Welded to Post

Galvanized Steel Breakaway Base Plate Welded to Post

High Strength Hex Head Bolt with Hex Head Nut and Three

(3) Washers

Bolt Plate Keeper

8 1/2"

10"

8 1/2"

10"

1/2"4"

1 1/8"

2 3/4"

1 1/8"

5"

1 1/8"

2 3/4"

1 1/8"

5" 3/4"

5"

3/4"

2"

1/2"

1/2"

2" 6" 2"

Drawing Date Pa g e

Description | Notes

Scale:

MG 2.0

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

Extruded Aluminum Sign with Wood Posts National Park Service

NPS Brown Matthews Paint MP63848 PMS Black 4

6x8 Wood Posts Painted to Match NPS Brown

Breakaway or Frangible Coupling as Required by

State and Local Codes

Footer Engineering and Depth as Required for

Structural Integrity and Per State and Local Codes

GL

D ep en d in g o n S ig h t Li n es a n d L o ca l C o n d it io n s

1/4" Thick Aluminum Mounting Angles Painted to Match NPS Brown, Matthews Paint MP63848

1-D2.0C

1-D2.0 NPS Standard Extruded Aluminum Sign Fabrication

With Wood Posts

2-D2.0 NPS Standard Extruded Aluminum Sign Elevation

Double or Triple Post - Panels Wider Than 48"

Panels 96" and Wider Require Three (3) Posts

Edge Strip Painted to Match NPS Brown

Back Painted to Match NPS Brown

Extruded Aluminum Panels. Panel background, type, graphics, and borders to be Type III or IV High Intensity Reflective Vinyl Computer-cut or Digitally Printed.

FHWA Brown Panel background.

White Type, Graphics, and Border.

6x8 Wood Posts Painted to Match NPS Brown with Breakaway or Frangible Coupling

Drawing Date Pa g e

Description | Notes

Scale:

MG 2.1

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

Extruded Aluminum Sign with Wood Posts National Park Service

GL

1-D3.0C

D ep en d in g o n S ig h t Li n es a n d L o ca l C o n d it io n s

4x4 Wood Posts Painted to Match NPS Brown

Breakaway or Frangible Coupling as Required by

State and Local Codes

Footer Engineering and Depth as Required for

Structural Integrity and Per State and Local Codes

GL

2-2.0A Breakaway Wood Post Detail

18"

4"

1-1/2” x 1/2” Breakaway Slot Note: Slot goes through Entire Depth of Post

Drawing Date Pa g e

Description | Notes

Scale:

MG 2.2

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 As Indicated

Extruded Aluminum Sign with Wood Posts National Park Service

1-D2.0B Typical Extruded Aluminum Panel Elevations

Scale: 1/2 Actual Size

12"

2"

2"

Retro-Reflective Vinyl Wrap

Note: Overlay extend approx. 3/8" over each side in the narrow direction and shall be adhered to the panel.

Stitch Bolts @ 24" O.C.

Post Clip

Slotted Hole 7/16" x 7/8"

Sign Panel

Slotted Holes Drilled 12" O.C.

End Holes 6" From Ends of Panel

Panel

3/8" Diameter 16 UNC x 1 3/4"

Bolt Lock Nut and Washer

Retro-Reflective Vinyl Wrap

Extruded Aluminum Full Panel

Extruded Aluminum Half Panel

6"

3-D2.0B Slotted Hole Detail - Plan View

Scale: 1" = 1' - 0"

First Slots in from both edges are bolted. Remaining slots are typically spaced 12" O.C.

2-D2.0B Sign Panel Assembly - Side Section Cut

Scale: 3" = 1' - 0"

6" 12" 12"

Drawing Date Pa g e

Description | Notes

Scale:

MG 2.3

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

Extruded Aluminum Sign with Wood Posts National Park Service

4" x 4" x 1/2" Thick Continuous Aluminum Angle Mounted to Post, Paint Same Color as Post

1/2"-13 Round Head, Square Neck Galvanized

Steel Carriage Bolt Post Clip

Sign Panel

3/8" Diameter 16 UNC x 1 3/4" Bolt Lock Nut and Washer Stainless Steel or Aluminum Size #6 x 1/2"

Slotted Pan Head Screws @ 24" C.C.

or 1/8" S.S. Blind

Rivets

Sign Panel

Aluminum Edge Strip

1-D2.0C Panel-Post Attachment Detail 2-D2.0C Edge Strip Detail - Top Section Cut

Note: An additional 1-1/2" shall be added to panel width dimension to accommodate for edge strip overhang.

3/4"

2"

Drawing Date Pa g e

Description | Notes

Scale:

MG 2.4

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Full Scale

Extruded Aluminum Sign with Wood Posts National Park Service

1-D2.0D Post Clip Plan View 3-D2.0D Alternative Post Clip Plan View

2-D2.0D Post Clip Elevation 4-D2.0D Alternative Post Clip Elevation

1.0" 0.25" 0.625"

1.875" 0.5"

1.0" 0.36" 1.312"

1.594"

1.484"

0.188"

0.312" 1.0"

0.312"

5/8" 15/16"

1 9/16"

3/16"

11/32"

5/16"

11/32"

1"

1/8"

7/16"

1"

5/16"

1/8"

0.378" 7/8" diam.

plus draft3/16"

1/16"

1"

1/16"

7/16" diam.

7/16" x 11/16" Slotted Hole

Note: Centerline of hole for 3/8" diameter square head bolt x 2 1/4" long with a flat washer and hex nut. Bolt head dimensions shall be in accordance with ANSI B 18.2.1 as referred to in the AISC manual of steel construction. Bolt assembly shall be galvanized.

Beam flange of W shapes:

7/16" leg of clamp toward W shapes 15 lbs/ft. and greater

Beam flange of W and S shapes:

5/16" leg of clamp toward W and S shapes 12 lbs/ft. and less

Post clamp to be ASTM B26 or B108 cast Aluminum alloy 356.0-T6 (.173 lbs each)

Drawing Date Pa g e

Description | Notes

Scale:

MG 3.0

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

0.125 Aluminum Sign with Wood Posts

National Park Service

NPS Brown Matthews Paint MP63848 PMS Black 4

4x6 Wood Posts Painted to match NPS Brown with Breakaway or Frangible Coupling

2-D3.0 Breakaway Wood Post Detail

3-D3.0 NPS Standard .125 Aluminum Sign Front and Side Elevations

18"

4"

1-1/2" x 1/2" Breakaway Slot Note: Slot goes through Entire Depth of Post

4x6 Wood Posts Painted to Match NPS Brown

Breakaway or Frangible Coupling as Required by

State and Local Codes

Footer Engineering and Depth as Required for

Structural Integrity and Per State and Local Codes

1/4" Thick Aluminum Continuous “Z-Bar” Mounting Rail, Painted to Match NPS Brown

.125 Aluminum Sign Panel with 3/8" Radius Corners, Panel Back Painted to Match NPS Brown

White, Type III/IV High Intensity Reflective Vinyl to Aluminum Panel

FHWA Recreation Brown Translucent Overlay Film with Compute-Cut or Digitally Printed Graphics

Line of T-Bar Extrusion Back Welded to Panel Every 12" O.C.

For Support

Panels 96" Wide Require Three (3) Posts

1-D3.0C

1-D3.0B

GL

D ep en d in g o n S ig h t Li n es a n d L o ca l C o n d it io n s

1-D3.0 NPS Standard .125 Aluminum Sign Fabrication

Drawing Date Pa g e

Description | Notes

Scale:

MG 3.1

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 As Indicated, otherwise Not to Scale

0.125 Aluminum Sign with Wood Posts

National Park Service

Varies Based on Sign Size, See Chart A

1/2"-13 Round Head, Square Neck Galvanized Steel Carriage Bolt with Flat Washer and Hex Nut (Bolt Length Based on Post Size)

4x6 Breakaway Timber Post Painted to Match NPS Brown

1/4" Thick Aluminum Continuous “Z-Bar”Mounting Rail, Paint to Match NPS Brown

2"

4" 1/4"-20 x 1" Length Large Diameter Round Head 18-8 Stainless Steel Slotted Machine Screw with Washer and Hex Nut Note: High Bond Adhesive Tape

Along Entire Length of Rail

.125 Aluminum Sign Panel with 3/8" Radius Corners, Panel Back Painted to Match NPS Brown, Matthews Paint MP63848

Panel Width

60" or smaller

62"– 70"

72"– 94"

96"

Post Inset to Panel Edge

6"

8"

10"

12"

1-D3.0B Panel-Post Attachment Detail - Top Section Scale: 3” = 1’-0”

1-D3.0A Typical .125 Aluminum Panel Details

Single Sheet, Four (4) Mounting Holes

Chart A

U p t o

8"

5" 5"

Up to 96"

4" 4" 3/8" Radius Corners (Typ)

5/16" Mounting Holes (Typ)

Panel Back Painted To Match NPS Brown (Typ)

Drawing Date Pa g e

Description | Notes

Scale:

MG 3.2

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 3” = 1’-0”

0.125 Aluminum Sign with Wood Posts

National Park Service

1/4" Thick Aluminum Continuous “Z-Bar” Mounting Rail, Paint to Match NPS Brown

.125 Aluminum Sign Panel with 3/8" Radius Corners, Panel Back Painted to Match NPS Brown

1" x 1" x 1/8" Thick Aluminum Continuous “T-Bar” Extrusion, Back Welded to Panel For Support

6 1/4"

5" 3 3/4"

5"

Note: Very High Bond Adhesive Tape Along Entire Length of Rail

5/16" Diameter Hole to Accept 1/4"-20 Screw

9/16" Diameter Hole to Accept

1/2"-13 Bolt

2 1/2" 2 1/2"

3"

1 1/4"1 1/4"1 1/4"1 1/4"

1"

6 1/2"

1-D3.0C Aluminum Sign Side Section

Note: Panel Back, Z-Bar Mounting Rails, and T-Bar Extrusions Painted to Match NPS Brown, Matthews Paint MP63848

2-D3.0C “Z-Bar” Mounting Rail Detail

1/2"-13 x 7 1/2" Long, Round Head, Square Neck Galvanized Steel

Carriage Bolt with Flat Washer and

Hex Nut

4x6 Breakaway Timber Post Painted to Match NPS Brown

1/4"-20 x 1" Long Large Diameter

Round Head 18-8 Stainless Steel

Slotted Machine Screw with Washer and Hex Nut

Drawing Date Pa g e

Description | Notes

Scale:

MG 4.0

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Not to Scale

0.080 Aluminum Sign with Wood Posts

National Park Service

NPS Brown Matthews Paint MP63848 PMS Black 4

GL

D ep en d in g o n S ig h t Li n es a n d L o ca l C o n d it io n s

4x4 Wood Posts Painted to Match NPS Brown, Matthews Paint MP63848

Breakaway or Frangible Coupling as Required by

State and Local Codes

Footer Engineering and Depth as Required for

Structural Integrity and Per State and Local Codes

2-D4.0A

2-D4.0 NPS Standard .080 Aluminum -Sign Elevations

For Panels up to 36"

1-D4.0 NPS Standard .080 Aluminum Fabrication

For Panels Up To 36" Wide

4x4 Wood Posts Painted to match NPS Brown with Breakaway or Frangible Coupling

.080 Aluminum Sign Panel with 3/8" Radius Corners, Panel Back Painted to Match NPS Brown

White, Type III/IV High Intensity Reflective Vinyl to Aluminum Panel

FHWA Recreation Brown Translucent Overlay Film with Compute-Cut or Digitally Printed Graphics

Drawing Date Pa g e

Description | Notes

Scale:

MG 4.1

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 As Indicated, otherwise Not to Scale

0.080 Aluminum Sign with Wood Posts

National Park Service

2-D4.0A Panel Post Attachment Detail

Scale: 3" = 1' - 0"

3-D4.0A .080 Aluminum Panel Details

Scale: 3/4" = 1' - 0"

3" 3"

3" 3" eq eq

3/8" Radius Corners (Typ)

5/16" Mounting Holes (Typ)

.080 Aluminum Sign Panel

1/4"-20 x 5" Long Galvanized Steel

Carriage Bolt with Washer and Nut

4x4 Breakaway Timber Post Painted to Match NPS Brown

Panel Back Painted To Match NPS Brown (Typ)

Up to 36"

Drawing Date Pa g e

Description | Notes

Scale:

MG 5.0

Motorist Guidance Sign Fabrication Details

NPS_HFC_MG

June 2022 Full Scale

Changeable Panel and C-Channel Extrusion Detail National Park Service

1-D3.0D Road Guide with Changeable Panel

2-D3.0D Changeable Panel Detail

Aluminum J-Channel Extrusion to hold .080” Aluminum Panel Note: Extrusion shall be Drilled and Countersunk to Accept 10-32 Flat Screws, Paint to Match Panel Background

10-32 -3/8" 316 Stainless Steel Flat Head, Phillips Machine Screw with Matching Nut and Washer

1/4" x 1/2" Galvanized Steel Carriage Bolt with Matching Nut and Washer

.080" Aluminum Panel Insert with Double-sided Graphics

.125 or .080 Aluminum Sign Panel

2-D3.0D

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