Attachment 1 - Special Project Specifications.pdf

MEASUREMENT AND PAYMENT 011250

ANTELOPE FLAT CAMPGROUND WATERLINE REPLACEMENT

SPECIAL PROJECT SPECIFICATIONS

USDA FOREST SERVICE, R4

SECTION 011250 - MEASUREMENT AND PAYMENT

PART 1 - GENERAL

1.1 SUMMARY

A. Measurement and payment for contract work will be made only for and under those pay items included in the Schedule of Items. All other work, labor, materials, equipment, and incidentals necessary to successfully complete the project will be considered as included in the payment for items shown. This section defines the method of measurements and basis of payment for work items listed in the Schedule of Items.

B. When more than one class, size, type, thickness, etc. is specified in the Schedule of Items for any pay item, suffixes will be added to the item number to differentiate between the pay items.

1.2 DETERMINATION OF QUANTITIES

A. The following measurements and calculations shall be used to determine contract quantities for payment.

1. For individual construction items, longitudinal and lateral measurements for area computations shall be made horizontally or corrected to horizontal measurement unless otherwise specified. Measurements for geotextiles, netting and erosion control blankets shall be along slope lines.

2. For excavation or embankment volumes, the average end area method shall be used to compute volumes. However, if in the judgment of the Contracting Officer (CO), the average end area method is impractical, measurement shall be made by volume in hauling vehicles or by other three-dimensional methods.

3. For Structures, they shall be measured according to neat lines shown on the drawings or as altered by the CO, in writing, to fit field conditions.

4. For items that are measured by the linear foot, such as pipe culverts, fencing, guardrail, piping, utilities, and underdrains, measurements shall be made parallel to the base or foundation upon which the structures are placed.

5. For aggregates weighed for payment, the tonnage shall not be adjusted for moisture content, unless otherwise provided for.

6. For standard manufactured items (such as fence, wire, plates, rolled shapes, pipe conduits) identified by gauge, weight, section dimensions, and so forth, such identifications shall be considered the nominal weights or dimensions. Unless controlled by tolerances in cited specifications, manufacturer's tolerances shall be accepted.

B. Earthwork Tolerances - Adjustments of horizontal or vertical alignment, within the tolerances specified in this contract, or shifts of balance points up to 100 feet shall be made by the contractor as necessary to produce the designed sections and to balance earthwork. Such adjustments shall not be considered as "Changes."

1.3 UNITS OF MEASUREMENT

A. Payment shall be by units defined and determined according to U.S. Standard measure and by the following:

1. Acre: Make longitudinal and transverse measurements for area computations horizontally.

2. 50lb Bag: Measurement will be for the actual number of 50lb bags of standard bentonite grout.

3. 94lb Bag: Measurement will be for the actual number of 94lb bags of standard cement or grout.

4. Cubic Yard (CY): A measurement computed by one of the following methods:

a. Excavation, Embankment, or Borrow. The measurement computed by the average end area method from measurements made longitudinally along a centerline or reference line.

b. Material in Place or Stockpile. The measurement computed using the dimensions of the in-place material.

c. Material in the Delivery Vehicle. The measurement computed using measurements of material in the hauling vehicles at the point of delivery.

Vehicles shall be loaded to at least their water level capacity. Leveling of the loads may be required when vehicles arrive at the delivery point.

5. Each (EA): One complete unit, which may consist of one or more parts.

6. Gallons (GAL): The quantity shall be measured by any of the following methods:

a. Measured volume in container.

b. Metered volume by approved metering system.

c. Commercially package volume.

7. Hour (HR): Measurement will be for the actual number of hours (or fraction thereof) ordered by the Contracting Officer and performed by the contractor.

8. Linear Foot (LF): Measurement of work along its length from point-to-point;

parallel to the base or foundation. Do not measure overlaps.

9. Lump Sum (LS): One complete unit.

10. Mile: Measured horizontally along the centerline of each roadway, approach, or ramp.

11. Pound (LB): For sacked or packaged material, measurement will be the net weight as packed by the manufacturer.

12. Square Foot (SF): Measured on a plane parallel to the surface being measured.

13. Square Yard (SY): Measured on a plane parallel to the surface being measured.

14. Ton: Measured as a short ton consisting of 2,000 pounds.

1.4 METHOD OF MEASUREMENT

A. One of the following methods of measurement for determining final payment is designated on the Schedule of Items for each pay item:

1. ACTUAL QUANTITIES (AQ) - These quantities are determined from actual measurements of completed work.

2. DESIGNED QUANTITIES (DQ) - These quantities denote the final number or units to be paid for under the terms of the contract. They are based upon the original design data available prior to advertising the project. Original design data include the preliminary survey information, design assumptions, calculations, drawings, and the presentation in the contract. Changes in the number of units shown in the Schedule of Items may be authorized under any of the following conditions:

a. As a result of changes in the work authorized by the CO.

b. As a result of the CO determining that errors exist in the original design that cause a pay item quantity to change by 15 percent or more.

c. As a result of the Contractor submitting to the CO a written request showing evidence of errors in the original design that cause a pay item quantity to change by 15 percent or more. The evidence must be verifiable and consist of calculations, drawings, or other data that show how the designed quantity is believed to be in error.

3. LUMP SUM QUANTITIES (LSQ) - These quantities denote one complete unit of work as required by or described in the contract, including necessary materials, equipment, and labor to complete the job. They shall not be measured.

4. STAKED QUANTITIES (SQ) - These quantities are determined from staked measurements prior to construction.

5. VEHICLE QUANTITIES (VQ) - These quantities are measured or weighed in hauling vehicles.

PART 2 - PRODUCTS (NOT APPLICABLE)

PART 3 - EXECUTION (NOT APPLICABLE)

END OF SECTION 011250

March 2022

MOBILIZATION 011900

USDA FOREST SERVICE, R4

ANTELOPE FLAT CAMPGROUND WATERLINE REPLACEMENT

SECTION 011900 - MOBILIZATION

PART 1 - GENERAL

1.1 SUMMARY

A. This item is intended to compensate the Contractor for operations including, but not limited to, those necessary for the movement of personnel, equipment, supplies, and incidentals to the project site; for payment of premiums for bonds and insurance for the project; and for any other work and operations which must be performed or costs that must be incurred incident to the initiation of meaningful work at the site and for which payment is not otherwise provided for under the contract.

1.2 MEASUREMENT AND PAYMENT

A. The measurement shall be lump sum for mobilization. Payment shall be as follows:

1. Bond premiums will be reimbursed after receipt of the evidence of payment.

2. 50% of the lump sum, not to exceed 5% of the original contract amount, will be paid following completion of 5% of the original contract amount not including mobilization and bond premiums.

3. Payment of the remaining portion of the lump sum, up to 10% of the original contract amount, will be paid following completion of 10% of the original contract amount not including mobilization and bond premiums.

4. Any portion of the lump sum in excess of 10% of the original contract amount will be paid after final acceptance.

5. Progress payments for mobilization and preparatory work shall be subject to retainage.

PART 2 - PRODUCTS (NOT USED)

PART 3 - EXECUTION (NOT USED)

END OF SECTION 011900

SUBMITTAL PROCEDURES 013300

ANTELOPE FLAT CAMPGROUND WATERLINE REPLACEMENT

SECTION 013300 - SUBMITTAL PROCEDURES

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes administrative and procedural requirements for submitting Shop Drawings, Product Data, Samples, and other miscellaneous submittals. See Table 013300-1 for a summary of required submittals.

B. See other specification section within this package for additional requirements on submittal.

1.2 SUBMITTAL PROCEDURES

A. Coordination: Coordinate preparation and processing of submittals with performance of construction activities.

1. Coordinate transmittal of different types of submittals for related parts of the Work so processing will not be delayed because of need to review submittals concurrently for coordination.

a. The Contracting Officer (CO) reserves the right to withhold action on a submittal requiring coordination with other submittals until related submittals are received.

B. Processing Time: Allow enough time for submittal review, including time for re-submittals, as follows. Time for review shall commence on CO's receipt of submittal.

1. Initial Review: Allow 14 days for initial review of each submittal. Allow additional time if processing must be delayed to permit coordination with subsequent submittals. CO will advise Contractor when a submittal being processed must be delayed for coordination.

2. If intermediate submittal is necessary, process it in same manner as initial submittal.

3. Allow 14 days for processing each re-submittal.

4. No extension of the Contract Time will be authorized because of failure to transmit submittals enough in advance of the Work to permit processing.

C. Identification: Place a permanent label or title block on each submittal for identification.

1. Indicate name of firm or entity that prepared each submittal on label or title block.

2. Provide a space on label or beside title block to record Contractor's review and approval markings and action taken by CO.

3. Include the following information on label for processing and recording action taken:

a. Project name.

b. Date.

c. Name and address of Contractor.

d. Name of manufacturer.

e. Unique identifier, including revision number.

f. Number and title of appropriate Specification Section.

g. Drawing number and detail references, as appropriate.

h. If more than one item is shown on submittal sheet, identify item.

D. Deviations: Highlight, encircle, or otherwise identify deviations from the Contract Documents on submittals.

E. Additional Copies: Unless additional copies are required for final submittal, and unless CO observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal.

F. Use for Construction: Use only final submittals with mark indicating action taken by CO in connection with construction.

1.3 MEASUREMENT AND PAYMENT

A. No separate measurement and/or payment will be made for this section. Payment shall be included with work shown in the schedule of items.

PART 2 - PRODUCTS

2.1 ACTION SUBMITTALS – (Submittals requiring CO approval)

A. General: Prepare and submit Action Submittals required by individual Specification Sections.

1. Number of Copies: Submit three copies of each submittal, unless otherwise indicated. CO will return two copies. Mark up and retain one returned copy as a Project Record Document.

B. Product Data: Collect information into a single submittal for each element of construction and type of product or equipment.

1. If information must be specially prepared for submittal because standard printed data are not suitable for use, submit as Shop Drawings, not as Product Data.

2. Mark each copy of each submittal to show which products and options are applicable.

3. Include the following information, as applicable:

a. Manufacturer's written recommendations.

b. Manufacturer's product specifications.

c. Manufacturer's installation instructions.

d. Manufacturer's catalog cuts.

e. Wiring diagrams showing factory-installed wiring.

f. Compliance with recognized trade association standards.

g. Compliance with recognized testing agency standards.

C. Shop Drawings: Prepare Project-specific information, drawn accurately to scale. Do not base Shop Drawings on reproductions of the Contract Documents or standard printed data.

1. Preparation: Include the following information, as applicable:

a. Dimensions.

b. Identification of products.

c. Fabrication and installation drawings.

d. Roughing-in and setting diagrams.

e. Wiring diagrams showing field-installed wiring, including power, signal, and control wiring.

f. Notation of dimensions established by field measurement.

2. Wiring Diagrams: Differentiate between manufacturer-installed and field-installed wiring.

D. Contractor's Construction Schedule: The contractor shall submit a Construction Schedule, for approval by CO, in accordance with the contract provisions within 5 day of commencement of work.

E. Samples: Prepare physical units of materials or products, including the following:

1. Samples for Initial Selection: Submit manufacturer's color charts consisting of units or sections of units showing the full range of colors, textures, and patterns available.

2.2 INFORMATIONAL SUBMITTALS – (Submittals NOT requiring CO approval)

A. General: Prepare and submit Informational Submittals required by other Specification Sections.

1. Number of Copies: Submit three copies of each submittal, unless otherwise indicated. CO will not return copies.

2. Certificates and Certifications: Certificates and certifications shall be signed by an officer or other individual authorized to sign documents on behalf of that entity.

3. Test and Inspection Reports: Comply with requirements in Section 014100 "Quality Control."

B. Material Test Reports: Prepare reports written by a qualified testing agency, on testing agency's standard form, indicating and interpreting test results of material for compliance with requirements.

C. Field Test Reports: Prepare reports written by a qualified testing agency, on testing agency's standard form, indicating and interpreting results of field tests performed either during installation of product or after product is installed in its final location, for compliance with requirements.

D. Maintenance Data: Prepare written and graphic instructions and procedures for operation and normal maintenance of products and equipment.

E. Manufacturer's Instructions: Prepare written or published information that documents manufacturer's recommendations, guidelines, and procedures for installing or operating a product or equipment. Include name of product and name, address, and telephone number of manufacturer.

PART 3 - EXECUTION

3.1 GENERAL

A. Review each submittal and check for compliance with the Contract Documents. Note corrections and field dimensions. Mark with approval stamp before submitting to CO.

B. Approval Stamp: Stamp each submittal with a uniform, approval stamp. Include Project name and location, submittal number, Specification Section title and number, name of reviewer, date of Contractor's approval, and statement certifying that submittal has been reviewed, checked, and approved for compliance with the Contract Documents.

C. CO will not review submittals that do not bear Contractor's approval stamp and will return them without action.

D. Submittals not required by the Contract Documents will not be reviewed and may be discarded.

E. Substitutions – Whenever materials, products, and equipment are listed by name or brand in the specifications and/or on the drawings, it is used as a measure of quality, utility, or standard. If the Contractor prefers to use any other brand or manufacturer of same quality, appearance and utility to that specified, he shall request substitution as provided below, not less than 30 days before the planned installation of the item. The Contracting Officer will approve or disapprove the request for substitution.

F. Requests for substitutions will only be considered if contractor submits the following:

1. Complete technical data including drawings, complete performance specifications, test data, samples and performance tests of the article proposed for substitution.

Submit additional information if required by Contracting Officer. All items in the above information shall be circled, tagged, or marked in some way to indicate all deviations or differences which the proposed item differs from the originally specified item.

2. Similar data as above for item originally specified. All items shall be marked to identify where/how the proposed substitution will differ.

3. A statement by the Contractor that the proposed substitution is in full compliance with the contract documents, applicable codes, and laws.

4. The Contractor shall be responsible for any effect upon related work in the project for any substitution and shall pay any additional costs generated by any substitutions.

3.2 SUBMITTAL SCHEDULE – Submittals shall be made as required by and called for in the drawings and specifications. The following table is a summary of the required submittals for the project - the table is to assist the Contractor and may not be all inclusive

– additional submittals may be required by specific specifications:

TABLE 013000-1

Spec.

Section Section Title Subse ction Required Submittal

221100 Water Distribution Systems 1.3A Product Data

END OF SECTION 013300

QUALITY CONTROL 014100

ANTELOPE FLAT CAMPGROUND WATERLINE REPLACEMENT

SECTION 014100 - QUALITY CONTROL

PART 1 - GENERAL

1.1 This work shall consist of providing quality control in conformance with the inspection, testing, and product certification requirements of this contract to ensure compliance with the drawings and specifications. The Contractor shall provide all personnel, equipment, tests, and reports necessary to meet the requirements of the contract.

1.2 QUALITY CONTROL

A. The Contractor shall provide and maintain a quality control system that will ensure all services, supplies, and construction work required under this contract conforms to the contract requirements. The Contractor shall perform, or cause to be performed, the sampling, inspection, and testing required to substantiate that all services, supplies, and construction conform to the contract requirements.

B. Special Tests and Inspections: Contractor will engage a testing agency to conduct required special tests and inspections. The Contractor shall authorize the testing agency to perform the required testing and inspections on the work completed. The authority shall include:

1. Testing agency will interpret tests and inspections and state in each report whether tested and inspected work complies with or deviates from the Contract Documents.

2. Testing agency will re-test and re-inspect corrected work.

C. Retesting/Reinspecting: Contractor shall provide quality-control services for retesting and reinspection for replaced construction work or for work that failed to comply with the requirements under the contract.

1.3 SUBMITTALS

A. Contractor Quality Control Plan

B. Permits, Licenses, and Certificates

C. Test and Inspection Reports

D. As-Built Drawings

1.4 MEASUREMENT AND PAYMENT

A. No separate payment will be made for the work included under this section; rather payment shall be considered to be included in the items of work listed in the Schedule of Items.

PART 2 - PRODUCTS (Not Applicable)

PART 3 - EXECUTION

3.1 QUALITY CONTROL SYSTEM

A. General: Perform required testing, inspections, sampling, and similar services per direction specified in the contract drawings and specifications and in accordance with established industry standards.

3.2 CONTRACTOR QUALITY CONTROL PLAN

A. At the time of the preconstruction conference, the Contractor shall submit for approval a written Contractor Quality Control Plan.

1. If the plan requires any revisions or corrections, the Contractor shall resubmit the plan within 10 days.

2. The Government reserves the right to require changes in the plan during the contract period as necessary.

3. No change in the approved plan may be made without written concurrence by the Contracting Officer.

4. At a minimum, the plan shall include the following:

a. A list of personnel responsible for quality control and assigned duties.

Include each person's qualifications.

b. A copy of a letter of direction to the Contractor's Quality Control Supervisor outlining assigned duties.

c. Names, qualifications, and descriptions of laboratories to perform sampling and testing, and samples of proposed report forms.

d. Methods of performing, documenting, and enforcing quality control of all work.

e. Methods of monitoring and controlling environmental pollution and contamination as required by all applicable regulations and laws.

3.3 TEST AND INSPECTION REPORTS

A. Submit three copies of complete test results no later than three calendar days after the test was performed.

B. Submit failing test results and proposed remedial actions within four hours of noted deficiency.

C. Testing and Inspection Reports shall include the following:

1. Date of issue.

2. Project title and number.

3. Name, address, and telephone number of testing agency.

4. Dates and locations of samples, tests, or inspections.

5. Names of individuals performing tests and inspections.

6. Reference Specification Section(s).

7. Complete test or inspection data.

8. Test and inspection results and an interpretation of test results.

9. Ambient conditions at time sample was taken, tested, or inspected.

10. Comments or professional opinion on whether tested or inspected work complies with the Contract Document requirements.

11. Name and signature of laboratory inspector.

12. Recommendations on retesting and reinspecting.

3.4 PERMITS, LICENSES, AND CERTIFICATES

A. For Contracting Officer’s records, submit copies of permits, licenses, certifications, inspection reports, releases, jurisdictional settlements, notices, receipts for fee payments, judgments, correspondence, records, and similar documents, established for compliance with standards and regulations relevant to the on performance of the work.

3.5 AS-BUILT DRAWINGS

A. The Contractor shall maintain a set of the contract drawings depicting as-built conditions.

These drawings shall be maintained in a current condition and shall be available for review. All variations from the original contract drawings shall be indicated in red on the drawings. Upon completion of the contract work, as-built drawings shall be submitted to the Contracting Officer.

3.6 SAMPLING, TESTING, AND CERTIFICATION REQUIREMENTS

A. Sampling, testing, and Certification requirements and frequency for specific items shall be as specified in the drawings and specification. The following table is a summary of the required sampling, testing, and certification for the project - the table is to assist the Contractor, but may not be all inclusive – additional submittals may be required by specific specification section:

B.

TABLE 014100-1

Item

Subsection Certification or Test Required

Frequency

221100 3.6B Pressure and Leakage Test – Water Line

See Spec.

END OF SECTION 014100

WASTE MATERIAL DISPOSAL 024100

ANTELOPE FLAT CAMPGROUND WATERLINE REPLACEMENT

SECTION 024100 - WASTE MATERIAL DISPOSAL

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes the loading, handling, hauling, and placing of excess excavation material, unsuitable excavation material, clearing and grubbing debris, and construction and demolition debris.

1.2 MEASUREMENT AND PAYMENT

A. There will be no separate measurement or payment for work in this Section. Waste material disposal is considered incidental to other items of work shown in the Schedule of Items.

PART 2 - PRODUCTS – NOT APPLICABLE

PART 3 - EXECUTION

3.1 WASTE MATERIAL TO BE HAULED TO A DISPOSAL AREA

A. All excavated material not used in the construction of embankments or backfilling of trenches, or other excess material resulting from the excavation and embankment operation shall be hauled to a disposal area.

B. All unsuitable excavated material and oversize boulders shall be hauled to a disposal area.

C. Disposal Area: All waste material above shall be hauled to the disposal area on Government property as designated by the Contracting Officer.

1. Waste material shall be piled and compacted to form a dense layer.

2. The size and shape of the piled waste material shall be designated by the

Contracting Officer.

3. The piled material shall be covered with soil to a uniform depth of six inches minimum and sloped to 2:1 or flatter.

4. The disposal site shall be left suitable for seeding.

3.2 WASTE MATERIAL TO BE HAULED TO A LANDFILL

A. All demolition materials, garbage, and other refuse generated shall be removed from the project site and legally disposed off of Government property in an approved landfill.

B. All stumps, slash and other clearing and grubbing debris shall be hauled to a landfill.

C. The contractor is responsible for all costs and permits associated with landfill disposal.

WASTE MATERIAL DISPOSAL 024100

D. The Government is not responsible for waste material upon its departure from the project site.

END OF SECTION 024100

CONCRETE FROM PACKAGED DRY MIX FOR MINOR STRUCTURES 033020

ANTELOPE FLAT CAMPGROUND WATERLINE REPLACEMENT

SECTION 033020 - CONCRETE FROM PACKAGED DRY MIX FOR MINOR STRUCTURES

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes constructing small concrete structures such as thrust blocks, pipe supports, and test hole fillers.

1.2 MEASUREMENT AND PAYMENT

A. There will be no separate measurement or payment for work in this Section. Concrete from packaged dry mix is considered incidental to other items of work shown in the Schedule of Items.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Concrete Dry Mix:

1. Design: ASTM C 387, made using dry pre-portioned, blended and bagged mix.

2. Minimum 28-day Compressive Strength: 4000 psi

3. Product: Sakrete Concrete Mix, as manufactured by US Mix Products Company, or an approved equal.

B. All reinforcement bars shall be deformed billet steel conforming to the requirement of ASTM A615, Grade 60.

C. Water: Clean and free from alkali and other deleterious materials.

PART 3 - EXECUTION

3.1 CONCRETE INSTALLATION

A. Mixing:

1. Mix dry concrete and water thoroughly according to the manufacturer.

2. Mixing Equipment: Mechanical mixer or wheel barrow.

3. Place concrete while fresh; any concrete in which initial set has begun shall be wasted.

B. Placing: Place the fresh concrete in the forms and work as necessary to remove the air pockets.

CONCRETE FROM PACKAGED DRY MIX FOR MINOR STRUCTURES 033020

C. Finishing: Apply medium trowel finish to exposed concrete surfaces.

D. Protection From Cold: Keep the air temperature surrounding the fresh concrete above 40ºF for a period of five days after the concrete is placed.

E. Curing: If determined necessary by the Contracting Officer, cover exposed surfaces with plastic sheeting after the concrete has taken its initial set.

END OF SECTION 033020

WATER DISTRIBUTION SYSTEMS 221100

ANTELOPE FLAT CAMPGROUND WATERLINE REPLACEMENT

SECTION 221100 - WATER DISTRIBUTION SYSTEMS

PART 1 - GENERAL

1.1 SUMMARY

A. This Section shall consist of furnishing and installing the following:

1. Potable water distribution pipe and fittings.

2. Drains.

B. This Section shall also include the flushing, testing and disinfection of waterlines.

C. Related Sections include the following:

1. Section 024100 “Waste Material Disposal.”

2. Section 033020 “Concrete From Package Dry Mix for Minor Structures.”

3. Section 221102 “Curb Valves and Boxes.”

4. Section 312000 “Earthwork.”

1.2 DEFINITIONS

A. GSP: Galvanized Steel Pipe.

B. HDPE: High Density Polyethylene plastic.

C. NPWL: Non-potable waterline (includes sewerline).

D. PVC: Polyvinyl chloride plastic.

1.3 SUBMITTALS

A. Product Data: For the following:

1. Pipe and fittings.

B. Plan for disposal of water used for testing and disinfection of waterlines.

C. Water System Operations and Maintenance Manual.

1.4 QUALITY ASSURANCE

A. All work is to be completed according to applicable Federal, State and Local codes. This work includes, but is not limited to, materials, installation, testing and disinfection

B. Piping materials shall bear label, stamp, or other markings of specified testing agency.

C. NSF Compliance:

1. Comply with NSF 14 for plastic potable-water-service piping. Include marking "NSF-pw" on piping.

2. Comply with NSF 61 Annex G for materials for water-service piping and specialties for domestic water. All pipes, fittings, fixtures, solder and flux shall meet the 0.25% maximum lead content rules for all wetted components.

1.5 MINIMUM SYSTEM REQUIREMENTS

A. Unless otherwise noted, the minimum working pressure for piping and specialties shall be 160 psig.

1.6 DELIVERY, STORAGE AND HANDLING

A. Deliver piping with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe-end damage and to prevent entrance of dirt, debris, and moisture.

B. Protect stored piping from moisture and dirt. Elevate above grade.

C. Protect flanges, fittings, and specialties from moisture and dirt.

D. Store plastic piping protected from direct sunlight. Support to prevent sagging and bending.

1.7 PROJECT CONDITIONS

A. Existing Utilities: Do not interrupt utilities serving facilities occupied by the Government or others unless permitted under the following conditions and then only after arranging to provide temporary utility services according to requirements indicated:

1. Notify the Contracting Officer not less than two days in advance of proposed utility interruptions.

2. Do not proceed with utility interruptions without the Contracting Officer’s written permission.

1.8 COORDINATION

A. Coordinate connection to existing waterlines with Contracting Officer.

B. Verify piping materials, sizes, entry locations and pressure requirements are compatible with connection point.

C. Coordinate other utility impacts.

1.9 MEASUREMENT AND PAYMENT

A. Payment will be as listed for the following items:

1. Pipeline: Linear Feet of pipe of each type and size designated, including fittings, trench, tracer wire, non-potable and sewerline crossings, and connections to existing waterlines.

a. This item also includes imported pipe zone and special bedding material from a commercial source excavated, processed, hauled and installed.

2. Pumpout Drains: Number of pumpout drains of each size and type designated.

a. This item also includes furnishing one pumpout drain pump per project.

3. Water System Operations and Maintenance Manual: This item is considered incidental to this section and will not be paid for separately.

PART 2 - PRODUCTS

2.1 GENERAL

A. All waterlines, pipes, and fittings shall be new and unused, of the type, pressure rating or class, and size specified and as shown on the Drawings.

2.2 PIPES AND FITTINGS

A. HDPE:

1. Pipe, AWWA C901:

a. Material Designation: PE 4710 resin

b. Material Classification: ASTM D1248

c. Minimum Cell Classification: ASTM D 3350, 345434C

d. Dimension Ratio and Minimum Pressure Rating: DR11, 160 psig

2. Fittings:

a. Molded HDPE Fittings: ASTM D 3350, PE 4710 resin, butt-fusion type, made to match HDPE pipe dimensions and class.

b. Insert Fittings: Not allowed.

c. Transition Fittings to non-HDPE Pipe: Approved by HDPE pipe manufacturer. Compression-type fittings are not allowed.

3. Pipe Larger than 2-inch Diameter: Provide in 40-foot lengths rather than in rolls.

B. Galvanized Steel: ASTM A53, Schedule 40, threaded ends meeting ASME B1.20.1.

1. Fittings: Threaded, ASTM A 338.

C. Copper Tube and Fittings

1. Hard Copper Tube: ASTN B88, Type K water tube, drawn temper.

2. Soft Copper Tube: ASTM B88, Type K, water tube, annealed temper.

3. Copper Fittings: ASME B16.18, cast-copper-alloy or ASME B16.22, wrought-copper, solder-joint pressure type. Furnish only wrought-copper fittings if indicated.

4. Copper Unions: MSS SP-123, cast-copper-alloy, hexagonal-stock body with ball-and-socket, metal-to-metal seating surfaces, and solder-joint or threaded ends.

2.3 PIPING SPECIALTIES

A. Flexible Connectors:

1. Nonferrous-Metal Piping: Bronze hose covered with bronze wire braid; with copper-tube, pressure-type, solder-joint ends or bronze flanged ends brazed to hose.

2. Ferrous Piping: Stainless-steel hose covered with stainless-steel wire braid; with ASME B1.20.1, threaded steel pipe nipples or ASME B16.5, steel pipe flanges welded to hose.

B. Dielectric Fittings: Combination of copper alloy and ferrous; threaded, solder, or plain end types; and matching piping system materials.

1. Dielectric Unions: Factory-fabricated union assembly, designed for 250-psig minimum working pressure at 180 deg F. Include insulating material that isolates dissimilar metals and ends with inside threads according to ASME B1.20.1.

2. Dielectric Flanges: Factory-fabricated companion-flange assembly, for 160- or 300-psig minimum working pressure to suit system pressures.

3. Dielectric-Flange Insulation Kits: Field-assembled companion-flange assembly, full-face or ring type. Components include neoprene or phenolic gasket, phenolic or polyethylene bolt sleeves, phenolic washers, and steel backing washers.

a. Provide separate companion flanges and steel bolts and nuts for 150- or 300-psig minimum working pressure to suit system pressures.

4. Dielectric Couplings: Galvanized-steel couplings with inert and noncorrosive thermoplastic lining, with threaded ends and 300-psig minimum working pressure at 225 deg F).

5. Dielectric Nipples: Electroplated steel nipples with inert and noncorrosive thermoplastic lining, with combination of plain, threaded, or grooved end types and 300-psig minimum working pressure at 225 deg F.

2.4 PUMPOUT DRAINS

A. Concrete: According to Section 033020 “Concrete From Package Dry Mix for Minor Structures."

B. Pump: The Contractor shall furnish a battery-operated utility pump capable of pumping water from the pumpout drains.

1. Design: 12-volt battery operated, self-priming, non-corroding, 500-gallon-per-hour (at 0 feet of head), with cable and attached battery clamps (10-foot minimum length), and two 6-foot garden hoses.

2. Available Models: McMaster-Carr Supply Company Model 4293K61; Pentair Water Model 539835; or an approved equal.

2.5 THRUST BLOCKS

A. Concrete: According to Section 033020 “Concrete From Package Dry Mix for Minor Structures."

2.6 OPERATION AND MAINTENANCE MANUAL

A. The Contractor shall furnish three sets of instructions for operating and maintaining the complete water system, including start-up and shut-down procedures, operator safety procedures, location of valves and other key system features, parts list and parts order form, instructions for draining the system, etc.

PART 3 - EXECUTION

3.1 EARTHWORK

A. Refer to Section 312000 “Earthwork” for excavating, trenching, bedding, and backfilling.

3.2 PIPING INSTALLATION

A. Construct the water system to the lines and grades shown or established in the field.

B. Stake locations of waterlines as shown on the Drawings. Waterline location shall be approved by the Contracting Officer before installation.

C. All waterline shall be graded to drain.

D. All pipe, fittings, and appurtenances shall be handled and installed in strict conformance to the manufacturer’s recommendations.

E. Drains, valves, and other regulating and controlling devices shall be installed in the line where called for on the drawings.

F. The interior of all pipe, fittings, and other accessories shall be kept as free as possible from dirt and foreign matter at all times. Each piece of line as it is laid shall be cleaned of all debris. When the pipeline has become dirty on the inside during shipment or storage, it shall be swabbed out by drawing a damp swab through the line before placing in trench. Care shall be exercised to keep all joining surfaces clean. Any pipe with contaminated or damaged joining surfaces, which cannot be satisfactorily cleaned or repaired, shall be discarded. Under no circumstances shall pipe be installed in water, and no pipe shall be installed when trench conditions or the weather is unsuitable for such work. At all times when work is not in progress, all open ends of the pipe and fittings shall be securely closed to the satisfaction of the Contracting Officer so that no trench water, rodents, earth, or other substance will enter the pipe or fittings.

G. Any section of pipe already installed and found to be defective shall be removed and replaced with new pipe at the Contractor’s expense.

H. Water and Non-Potable/Sewer Line Crossings

1. Potable and NPWL lines shall never be installed in the same trench.

2. If a new line crosses below an existing line, the existing line shall be supported to prevent settling.

3. Where waterlines intersect NPWLs or are within 10 horizontal feet of NPWLs, the following applies:

a. At least one of the pipes (either the waterline or NPWL) shall be constructed or reconstructed with 200 psi pipe or encased in a continuous sleeve with same rating. At crossing, extend 200 psi pipe or sleeve for a distance of 10 feet perpendicular distance from each side of the waterline. The waterline and NPWL pipes or sleeves shall be centered at the crossing so that the joints will be an equal distance and as far as possible from the crossing.

1) Sleeves: Nominal sleeve diameter to be at least 3 inches larger than nominal diameter of pipe to be encased. Install end seals in annular space at each end of sleeves.

2) In lieu of constructing or reconstructing the NPWL with pipe conforming to waterline requirements, the NPWL may be encased in concrete at least 6 inches thick around the pipe measured at the bell, for 10 feet each side of the waterline.

b. Construct according to applicable federal, state and local regulations, including Idaho Department of Environmental Quality, “Idaho Rules for Public Drinking Water Systems, IDAPA 58.01.08. The Contractor is responsible for obtaining and following these regulations.

c. Where applicable, state and local regulations supersede the above requirements.

I. Culvert Crossings: Where waterline crosses a road culvert, adjust grade of waterline to provide a minimum of 12 inches of separation between the waterline and culvert, maintaining slope of waterline to drain.

J. A minimum of one-foot separation shall be maintained between electric and waterlines in the same trench. Unless the electric conductors are in conduit the waterline shall be a minimum of one foot below the electric conductors.

K. Bury piping with depth of cover over top at least 66 inches, with top at least 12 inches below level of maximum frost penetration.

L. Cutting and Handling of Pipe

1. Cutting of pipe for closure pieces or for other reasons shall be done in a neat manner by methods, which will not damage the pipe. The pipe and fittings shall be handled in such a manner as to insure delivery and final placement in good, undamaged condition. Particular care shall be exercised not to injure the pipe surfaces or coatings. Damaged pipe shall not be used in the work.

M. Laying Pipe

1. No pipe shall be placed in the trench until the Contracting Officer has approved the trench and bedding.

2. Do not drop pipe into trench. If HDPE pipe is fusion welded above ground outside of the trench, gently lay pipe into the trench. Ensure installation procedures meet the manufacturer’s requirements.

3. Pipes shall be placed true to the lines and grades shown on the Drawings and as specified. Complete water system shall be constructed to drain by gravity to drains for seasonal shutdown. Waterlines shall be constructed to drain at a minimum grade of 1%. Waterlines not meeting this requirement shall be removed by the Contactor and replaced at no cost to the Government.

4. Each section of the pipe shall rest upon the pipe bed for the full length of its barrel.

5. Backfill the pipe within 24 hours after installing the pipe in the trench, leaving the joints and one foot of pipe on each side of each joint exposed until testing is complete.

6. When work is not in progress, securely close open ends of pipe and fittings.

7. When high density polyethylene or solvent weld joint pipe is used, it shall be weaved in the trench to provide horizontal slack in the line for expansion and contraction.

8. High density polyethylene pipe shall be allowed to cool to within 20ºF of the shaded trench bottom temperature before backfilling.

9. When pipes are installed in a structure or utility box, they shall be adequately supported.

10. Use proper fittings in order to follow the required line and grades and to avoid excessive curvature. Deflections from a straight line or grade, as required by vertical curves, horizontal curves, or offsets, shall not exceed the manufacturer's recommended maximum joint deflection or curvature for their pipe.

11. When more than one pipeline is in the same trench, the pipes shall be separated by at least eight horizontal inches, or as shown on the Drawings.

12. Bends that result in joint tension or permanent pipe deformation are prohibited.

13. Pipelines may be relocated slightly, if necessary, to avoid existing obstacles.

However, the required slopes must be maintained.

N. Branch Connections

1. Branch connections to the main shall be made with tees.

2. Horizontal tees for waterline laterals shall not be permitted. The branch side of tees shall be up when drainage is toward the tee, and down when drainage is away from the tee.

3. Waterline tees shall be the same diameter as the largest pipe connected to the tee.

O. Pipe Joints

1. Joints shall be made, using jointing materials and applied with the proper accessories, in accordance with the manufacturer's instructions. Completed joints shall be watertight, and capable of passing the required hydrostatic testing. If pipe and fittings are assembled with a lubricant, it must be nontoxic.

2. Dissimilar Joints: Connections between two dissimilar pipes or fittings shall be installed in manner recommended by the pipe manufacturer and approved by the Contracting Officer. Use adapters compatible with both piping materials, outer diameters and system working pressure.

a. For HDPE pipelines:

1) Use HDPE/GSP transition fittings for connections to galvanized steel pipe.

2) Use HDPE/PVC transition fittings for connections to PVC pipe.

b. For other situations, use fittings to suit the actual conditions.

c. Compression-type fittings are not allowed.

3. Threaded Metal Joints:

a. Thread pipes with tapered pipe threads according to ASME B1.20.1, apply tape or joint compound, and apply wrench to fitting and valve ends into which pipes are being threaded.

b. Exposed threaded pipe joints on galvanized steel pipe shall be painted with mastic following the manufacturer’s application procedures.

c. Field cut ends shall be squared off by grinding or filing; ends shall be reamed with all chips and flakes removed.

d. Field cut threads or machined joints shall be made with sharp tools to sharp finished ends.

4. HDPE Heat-Fusion Joints

a. According to ASTM D 2657 and piping manufacturer's written instructions.

b. The joining method shall be butt fusion method and shall be performed in accordance with the pipe manufacturer's recommendations. Butt fusion equipment used in the joining procedures shall be capable of meeting all conditions recommended by the pipe manufacturer, including but not limited to, temperature requirements, alignment, and fusion pressures.

c. Personnel trained in butt fusion techniques by the manufacturer of the pipe, shall supervise or perform butt fusion operations.

d. Butt fusion shall be performed between pipe ends or pipe ends and fitting and valve outlets, of like outside diameter and wall thickness, SDR or DR. Butt fusion joining between same diameters but unlike wall thickness shall not be permitted. Transitions between unlike wall thickness shall be made with a transition nipple (a short length of the heavier wall pipe with one end machined to the lighter wall) or by mechanical means.

e. Branch connections to the main shall be made with polyethylene fittings, and butt fused.

f. Bent Strap Test: On each day that butt fusions are to be made, perform a “Bent Strap Test.” The first fusion of the day shall be a trial fusion. The trial fusion shall be allowed to cool completely, and then fusion test straps shall be cut out. The test strap shall be 12" (min) or 30 times the wall thickness in length with the fusion in the center, and 1" (min) or 1.5 times the wall thickness in width. Bend the test strap until the ends of the strap touch. If the fusion fails at the joint, a new trial fusion shall be made, cooled completely and tested. Butt fusion of pipe to be installed shall not commence until a trial fusion has passed the bent strap test.

5. Plastic Piping Solvent-Cemented Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:

a. PVC Pressure Piping: Join schedule number ASTM D 1785, PVC pipe and PVC socket fittings according to ASTM D 2672. Join other-than-schedule-number PVC pipe and socket fittings according to ASTM D 2855.

P. Install piping by directional boring, tunneling, jacking, or combination, under streets and other obstructions that cannot be disturbed.

3.3 IDENTIFICATION

A. According to Section 312000 “Earthwork.”

B. Wrap all buried, non-metallic, nonperforated piping with tracer wire.

C. Use detectable warning tape over piping and at outside edges of underground structures.

3.4 PUMPOUT DRAINS

A. Construct and install as shown on the Drawings.

3.5 HYDROSTATIC TESTING

A. General

1. The Contractor shall conduct pressure and leakage tests on all newly constructed portions of the water system, including water mains, service lines, fittings, valves, and hydrants. New waterlines that are extensions or modifications of an existing water system shall be tested at the test pressure specified here unless the Contracting Officer specifies another pressure. Pneumatic testing will not be allowed.

2. The contractor shall ensure that any appurtenance attached to the pipeline at the time of testing is rated to withstand the pressures that will exist during testing.

3. Conduct piping tests before joints are covered and after thrust blocks, if required, have hardened sufficiently. Joints shall remain uncovered until testing is completed satisfactorily.

4. The Contractor shall furnish the pump, pipe, gauge, measuring device, connections, and all other necessary equipment, and shall furnish the necessary personnel to conduct the tests. All equipment, gauges, and attachments shall be subject to approval by the Contracting Officer.

5. The Contracting Officer shall be present during the testing period.

6. Waterlines shall be tested in sections not to exceed 2,000 ft in length or a maximum pressure differential of 30 psi in the test section.

7. No paints, asphalts, tars, enamels, or other types of pipe compounds shall be used to eliminate leaks.

B. Pressure and Leakage Test

1. The test pressure shall:

a. Equal at least 100 psi at the highest elevation of the test but not exceed 160 psi at any point being tested.

b. Not exceed the thrust restraint design pressures.

c. Not vary by more than +/- 5 psi from the established test pressure.

d. Not exceed twice the rated pressure of valves when the test section includes closed valves.

e. Be not less than 100 psi for all piping within buildings.

2. Pressure Test Procedure

a. Equipment: The test pressure shall be applied by means of a pump connected to the pipe in a manner satisfactory to the Contracting Officer.

b. Preparation: Fill pipeline 24 hours before testing. Use only potable water.

Each valved section of pipeline shall be slowly filled with water and all air shall be expelled from the pipeline. Apply test pressure to stabilize system.

c. Pressurization:

1) Increase pressure in 50-psig increments and inspect each joint between increments.

2) Hold at test pressure for 1 hour.

3) Decrease to 0 psig.

4) Slowly increase again to test pressure and hold for 1 more hour. If the test pressure cannot be sustained within +/- 5 psi during this time, then the system will be determined to have leakage.

5) Leakage shall be verified by the Contractor and the Contracting Officer.

6) Locate and repair leaking joints with new materials and repeat test until leakage is within allowed limits. All visible leaks are to be repaired regardless of the amount of leakage.

d. Examination: All exposed pipe, fittings, valves, and joints shall be carefully examined. Any cracked or defective pipe, fitting, or valve discovered shall be repaired or replaced by the Contractor at his own expense with new material and the test repeated until satisfactory to the Contracting Officer.

3. Results

a. The Contractor shall furnish a written report to the Contracting Officer describing the results of each test. The report must identify the specific portions of the pipeline tested, the pressure, the duration of the tests, and the amount of leakage.

3.6 CLEANING AND DISINFECTION

A. Clean and disinfect water-distribution piping as follows:

1. Purge new water-distribution piping systems and parts of existing systems that have been altered, extended, or repaired before use.

2. Use purging and disinfecting procedure prescribed by authorities having jurisdiction or, if method is not prescribed by authorities having jurisdiction, use procedure described in AWWA C651 or as described below:

a. Flushing Pipelines

1) After the pressure and leakage testing has been completed, all water pipes shall be thoroughly flushed.

2) Flushing shall remove all debris from the pipeline, including HDPE pipe shavings, gravel and any other material that may have accidentally entered the pipeline during construction.

3) Remove all self-closing faucets and drinking fountains from hydrants before flushing lines. Failure to do so will likely clog the internal parts of the faucet.

4) If no hydrants or other outlets are installed at the end of the waterline, an outlet at the end of each lateral shall be provided. Outlets shall be large enough to develop a velocity in the waterlines of at least 2.5 feet per second (see Table l for necessary flows). If necessary, use a booster pump or other method to obtain the necessary flows.

5) Minimum velocities must be obtained in all mainlines, laterals and drainlines.

6) Ensure flushing outlets have adequate…