AK16918076 Display July 2023.pdf

PDF 434 KB Posted Aug 28, 2023

Attached to: DDAA SPI CONTAINERS COMBINED SYNOPSIS SOLICITATION Federal contract opportunity
Solicitation number: SP330023Q0202
Issued by: Defense Logistics Agency Distribution

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Written by GovTribe AI · Dec 21, 2023

This document is a special packaging instruction for a generator engine accessory kit. It provides detailed instructions for individually packaging 27 parts in segregated packages and then consolidating them into three consolidation packs and a unit pack. The parts must be preserved, marked, and packed according to military standards before being placed in a reusable metal drum qualified as a Level A and B shipping container. The entire kit is to be packed and shipped in response to solicitation SP330023Q0202 issued by the Defense Logistics Agency Distribution to supply generator engine accessory kits meeting military drawings and specifications.

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DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 15 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188 JS

XCC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-691-8076 July 7, 2023

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 NONE 135.5 4.348 17.3 X 16.9 X 25.7

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 54

13. CLEANING

MIL-STD-2073-1

14. DRYING

MIL-STD-2073-1

SEE NOTES

15. PACKING

a. LEVEL A

MIL-STD-2073-1 AND NOTE AM

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE AL

17. NOTES / DRAWING

A. REFER TO THE BILL OF MATERIALS FOR ALL REFERENCED ITEMS AND CIRCLED NUMBERS ON THE

ACCOMPANYING PAGES.

B. THIS KIT, AS SHOWN ON THE INITIAL RELEASE OF DRAWING 57K7339, CONSISTS OF 57K4241 AND THE

FOLLOWING PARTS AS SHOWN BELOW:

SEGREGATED

PACKAGE NO. PART NUMBER CAGE NOMENCLATURE QTY.

1 12273135-2 64547 ALTERNATOR 1

2 12472989 19207 GASKET, ALTERNATOR 1

3 MS21046C8S 80205 NUT, SELF-LOCKING, HEX, .5000-20 2

4 NAS1149C0863R 80205 WASHER, FLAT, .500 2

5 MS35308-411 80205 SCREW, HEX HD CRES, 1/2 – 20 X 1-1/4 1

6 MS21046C6S 80205 NUT, SELF-LOCKING, HEX, .3750-24 1

7 NAS1149C0663R 80205 WASHER, FLAT, .375 1

8* M83248/1-910 64547 O-RING 1

9* MS21916J10-8 96906 REDUCER 1

10* MS51852-12SS 96906 ELBOW 2

11* 12345900 19207 OIL LEAKAGE PUMP 1

*THESE ITEMS ARE SUPPLIED LOOSE WITH THE ALTERNATOR (P/N 12273135-2) SEGREGATED PACKAGE 1

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 15 Pages

KIT 57K4241 GENERATOR ATTACHMENT KIT – BENDIX, AS SHOWN ON REVISION E OF THE DRAWING, CONSISTS OF THE FOLLOWING PARTS AS SHOWN BELOW:

SEGREGATED

PACKAGE NO. PART NUMBER CAGE NOMENCLATURE QTY.

12 M83248/1-908 81349 O-RING 1

13 MS51852-11SSA 96906 ELBOW, TUBE 1

14 12311044 19207 TUBE ASSEMBLY METAL 1

15 MS51843-6SS 96906 ADAPTER, STRAIGHT, TUBE 1

16 12472989 19207 GASKET 1

17 12344013 19207 BUS, CONNECTION 1

18 MS35308-411 80205 SCREW, CAP, HEXAGON 1

19 12273888 19207 PAD CUSHIONING 1

20 12345881 19207 TUBE ASSEMBLY, METAL 1

21 12345880 19207 TUBE ASSEMBLY, METAL 1

22 AN816-4-4D 88044 ADAPTER, STRAIGHT, PIPE 1

23 12387310-283 19207 PIN, COTTER 1

24 MS3367-2-9 96906 STRAP, TIEDOWN, ELECTRICAL 2

C. PREPARE ONE 12472989 GASKET, ALTERNATOR IN ACCORDANCE WITH THE STEPS BELOW:

1. STIFFENER (ITEM 17): ASTM-D4727, TYPE CF, CLASS D, VARIETY SW, GRADE 200, SIZE: 7 X 7, QTY 2. POSITION THE PART BETWEEN THE STIFFENERS AND SECURE WITH TAPE, ITEM 18, IN

SUCH A MANNER THAT THE TAPE WILL NOT TOUCH THE PART OR EXERT PRESSURE THAT

WOULD SUBJECT THE PART TO SET OR DISTORTION.

2. BAG (ITEM 20E): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 10 X 10. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 2.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

D. PREPARE TWO MS21046C8S NUT, SELF-LOCKING, HEX, .5000-20 IN ACCORDANCE WITH THE STEPS

BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PARTS IN BAG

AND CLOSE BY HEAT SEALING, TAPING, OR STAPLING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PARTS WITH “SEGREGATED PACKAGE NUMBER 3.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 10.

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-691-8076 July 7, 2023

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 15 Pages

E. PREPARE TWO NAS1149C0863R WASHER, FLAT, .500 IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PARTS IN BAG

AND CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PARTS WITH “SEGREGATED PACKAGE NUMBER 4.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

F. PREPARE ONE MS35308-411 SCREW, HEX HD CRES, 1/2 - 20 X 1-1/4 IN ACCORDANCE WITH THE STEPS

BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 5.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

G. PREPARE ONE MS21046C6S NUT, SELF-LOCKING, HEX, .3750-24 IN ACCORDANCE WITH THE STEPS

BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING, TAPING OR STAPLING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 6.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 10.

H. PREPARE ONE NAS1149C0663R WASHER, FLAT, .375 IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 7.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

I. PREPARE ONE M83248/1-910 O-RING IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATD PACKAGE NUMBER 8.”

METHOD 31.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 15 Pages

J. PREPARE ONE MS21916J10-8 REDUCER IN ACCORDANCE WITH THE STEPS BELOW:

1. CAP (ITEM 1B): NAS835N8 OR EQUIVALENT. IF ITEM HAS BEEN CLEANED AND CAPPED, AND IT

HAS NOT BEEN CONTAMINATED, CLEANING AND RECAPPING MAY BE ELIMINATED.

2. CAP (ITEM 1C): NAS835N10 OR EQUIVALENT. IF ITEM HAS BEEN CLEANED AND CAPPED, AND IT

HAS NOT BEEN CONTAMINATED, CLEANING AND RECAPPING MAY BE ELIMINATED.

3. BAG (ITEM 20B): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 3 X 5. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING, TAPING, OR STAPLING.

4. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 9.”

5. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 10

K. PREPARE TWO MS51852-12SS ELBOW IN ACCORDANCE WITH THE STEPS BELOW:

1. CAP (ITEM 1B): NAS835N8 OR EQUIVALENT, QTY 2. IF ITEM HAS BEEN CLEANED AND CAPPED, AND IT HAS NOT BEEN CONTAMINATED, CLEANING AND RECAPPING MAY BE ELIMINATED.

2. BAG (ITEM 20B): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 3 X 5, QTY 2. PLACE EACH PART IN

A BAG AND CLOSE BY HEAT SEALING, TAPING, OR STAPLING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PARTS WITH “SEGREGATED PACKAGE NUMBER 10.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 10.

L. PREPARE ONE 12345900 OIL LEAKAGE PUMP IN ACCORDANCE WITH THE STEPS BELOW:

1. CAP (ITEM 1A): NAS835N4 OR EQUIVALENT. IF ITEM HAS BEEN CLEANED AND CAPPED, AND IT

HAS NOT BEEN CONTAMINATED, CLEANING AND RECAPPING MAY BE ELIMINATED.

2. CAP (ITEM 1B): NAS835N8 OR EQUIVALENT. IF ITEM HAS BEEN CLEANED AND CAPPED, AND IT

HAS NOT BEEN CONTAMINATED, CLEANING AND RECAPPING MAY BE ELIMINATED.

3. BAG (ITEM 20C): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4 X 6. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

4. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 11.”

5. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

M. PREPARE ONE M83248/1-908 O-RING IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 12.”

METHOD 31.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 15 Pages

N. PREPARE ONE MS51852-11SSA ELBOW, TUBE IN ACCORDANCE WITH THE STEPS BELOW:

1. CAP (ITEM 1B): NAS835N8 OR EQUIVALENT. CAP AS REQUIRED.

2. BAG (ITEM 20B): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 3 X 5. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING, TAPING OR STAPLING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 13.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 10.

O. PREPARE ONE 12311044 TUBE ASSEMBLY METAL IN ACCORDANCE WITH THE STEPS BELOW:

1. PLUG (ITEM 4): NAS838-8 OR EQUIVALENT, QTY 2. IF THE TUBE ASSEMBLY HAS BEEN CLEANED

AND PLUGGED, AND THEY HAVE NOT BEEN CONTAMINATED, CLEANING AND REPLUGGING MAY

BE ELIMINATED.

2. BAG (ITEM 20C): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4 X 6. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 14.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

P. PREPARE ONE MS51843-6SS ADAPTER, STRAIGHT, TUBE IN ACCORDANCE WITH THE STEPS BELOW:

1. CAP (ITEM 1B): NAS835N8 OR EQUIVALENT. CAP AS REQUIRED.

2. BAG (ITEM 20B): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 3 X 5. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 15.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

Q. PREPARE ONE 12472989 GASKET IN ACCORDANCE WITH THE STEPS BELOW:

1. STIFFENER (ITEM 17): ASTM-D4727, TYPE CF, CLASS D, VARIETY SW, GRADE 200, SIZE: 7 X 7, QTY

2. POSITION THE PART BETWEEN THE STIFFENERS AND SECURE WITH TAPE, ITEM 18, IN SUCH A

MANNER THAT THE TAPE WILL NOT TOUCH THE PART OR EXERT PRESSURE THAT WOULD

SUBJECT THE PART TO SET OR DISTORTION.

2. BAG (ITEM 20E): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 10 X 10. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 16.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

R. PREPARE ONE 12344013 BUS, CONNECTION IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20B): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 3 X 5. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 17.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 15 Pages

S. PREPARE ONE MS35308-411 SCREW, CAP, HEXAGON IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 18.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

T. PREPARE ONE 12273888 PAD CUSHIONING IN ACCORDANCE WITH THE STEPS BELOW:

1. TALC (ITEM 16): A-A-59303, TYPE T1. DUST CUSHION WITH TALC.

2. BAG (ITEM 20D): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4 X 8. FOLD CUSHION TO

APPROXIMATELY 1 X 1-1/4 X 6 AND PLACE IN BAG. CLOSE BAG BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 19.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

U. PREPARE ONE 12345881 TUBE ASSEMBLY, METAL IN ACCORDANCE WITH THE STEPS BELOW:

1. PLUG (ITEM 4): NAS838-8 OR EQUIVALENT, QTY 2. IF THE TUBE ASSEMBLY HAS BEEN CLEANED

AND PLUGGED, AND THEY HAVE NOT BEEN CONTAMINATED, CLEANING AND REPLUGGING MAY

BE ELIMINATED.

2. BAG (ITEM 20F): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 6 X 8. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 20.”

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

V. PREPARE ONE 12345880 TUBE ASSEMBLY, METAL IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20C): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4 X 6. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 21.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

W. PREPARE ONE AN816-4-4D ADAPTER, STRAIGHT, PIPE IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING, TAPING, OR STAPLING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 22.”

METHOD 10.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 15 Pages

X. PREPARE ONE 12387310-283 PIN, COTTER IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20A): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. PLACE PART IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 23.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

Y. PREPARE TWO MS3367-2-9 STRAP, TIEDOWN, ELECTRICAL IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG (ITEM 20I): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2 X 16. PLACE PARTS IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PREPARED PART WITH “SEGREGATED PACKAGE NUMBER 24.”

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 10.

Z. CONSOLIDATE THE SEGREGATED PACKAGES FROM NOTES I-L:

1. BAG (ITEM 20E): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 10 X 10. PLACE PARTS IN BAG AND

CLOSE BY HEAT SEALING.

2. IDENTIFICATION: MARK THE CONSOLIDAION PAGE WITH NOTE: “CONSOLIDATION PACK,

CONTAINS SEGREGATED PACKAGES 8, 9, 10, AND 11.” AND “THESE PARTS MUST BE INSTALLED

ON THE ALTERNATOR BEFORE THE ALTERNATOR IS INSTALLED ON THE VEHICLE.”

3. INSPECTION: INSPECT THE CONSOLIDATED CONTAINER IN ACCORDANCE WITH THE CRITERIA

FOR METHOD 10.

AA. CONSOLIDATE THE SEGREGATED PACKAGES FROM NOTES D – H, M - P, AND R - Y:

1. BAG (ITEM 20G): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 10 X 13. PLACE SEGREGATED

PACKAGES INTO BAG AND CLOSE BY HEAT SEALING, TAPING, OR STAPLING.

2. IDENTIFICATION: MARK THE CONSOLIDATION PACK WITH NOTE: “CONSOLIDATION PACK,

CONTAINS SEGREGATED PACKAGES 3, 4, 5, 6, 7, 12, 13, 14, 15, 17, 18, 19, 20, 21, 22, 23, AND 24.”

3. INSPECTION: INSPECT THE CONSOLIDATED CONTAINER IN ACCORDANCE WITH THE CRITERIA

FOR METHOD 10.

AB. CONSOLIDATE THE SEGREGATED PACKAGES FROM NOTES C AND Q:

1. BAG (ITEM 20E): MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 10 X 10. PLACE SEGREGATED

PACKAGES INTO BAG AND CLOSE BY HEAT SEALING, TAPING, OR STAPLING.

2. IDENTIFICATION: MARK THE CONSOLIDATION PACK WITH NOTE: “CONSOLIDATION PACK,

CONTAINS SEGREGATED PACKAGES 2 AND 16.”

3. INSPECTION: INSPECT THE CONSOLIDATED CONTAINER IN ACCORDANCE WITH THE CRITERIA

FOR METHOD 10.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 15 Pages

AC. PREPARE THE BLOCKING ASSEMBLY AS FOLLOWS:

1. USING A GOOD QUALITY OF EXTERIOR ADHESIVE, LAMINATE TWO PIECES OF PLYWOOD, ITEM 5, TOGETHER.

2. DRILL AND CUT THE LAMINATED PLYWOOD IN ACCORDANCE WITH THE ILLUSTRATION ON PAGE 12.

3. INSTALL EACH OF THE FOUR BLOCKING PIECES, ITEM 7, AS SHOWN ON PAGE 12, BY USING A

GOOD QUALITY OF EXTERIOR ADHESIVE, AND DRIVING NAILS, ITEM 8B, THROUGH THE

PLYWOOD, AND CLINCHING. FOUR NAILS SHALL BE USED IN EACH BLOCK, ARRANGED IN A

STAGGERED PATTERN. TO PREVENT SPLITTING, EITHER BLUNT THE NAILS OR DRILL PILOT

HOLES THROUGH THE BLOCK THAT ARE SLIGHTLY SMALLER THAN THE DIAMETER OF THE NAIL.

4. INSTALL THE SUPPORT BLOCKS, ITEM 6, AS SHOWN ON PAGE 12, BY USING A GOOD QUALITY

EXTERIOR ADHESIVE, AND DRIVING NAILS, ITEM 8A, THROUGH THE PLYWOOD INTO THE

BLOCKS. THREE NAILS SHALL BE USED IN EACH BLOCK.

5. PLACE THE MOUNTING RING, ITEM 9, ON THE UNDERSIDE OF THE BLOCKING ASSEMBLY, AND THE METAL PLATE, ITEM 10, ON TOP OF THE BLOCKING ASSEMBLY, POSITIONED BETWEEN THE

SUPPORT BLOCKS, ITEM 6, AS ILLUSTRATED ON PAGE 13.

6. WITH THE HOLES ALIGNED, SECURE WITH HARDWARE, ITEMS 11,12,13 AND 14, IN SIX PLACES, AS IT IS SHOWN ON PAGE 13.

AD. PREPARE ONE 12273135-2 ALTERNATOR IN ACCORDANCE WITH THE STEPS BELOW:

1. PLUG (ITEM 3A): NAS833-8 OR EQUIVALENT. PLUG MS33649-8 PORT. IF ALREADY PLUGGED, REPLUGGING MAY BE ELIMINATED.

2. PLUG (ITEM 3B): NAS833-10 OR EQUIVALENT. PLUG MS33649-10 PORT. IF ALREADY PLUGGED, REPLUGGING MAY BE ELIMINATED.

3. CAP (ITEM 2A): NAS831-14 OR EQUIVALENT. CAP J1 CONNECTOR. IF ALREADY CAPPED,

RECAPPING MAY BE ELIMINATED.

4. CAP (ITEM 2B): NAS831-16 OR EQUIVALENT. CAP J2 CONNECTOR. IF ALREADY CAPPED,

RECAPPING MAY BE ELIMINATED.

5. POSITION THE ALTERNATOR SO THAT THE SPLINE FITS IN THE HOLES IN THE CENTER OF THE

BLOCKING ASSEMBLY, AS ILLUSTRATED ON PAGE 13.

6. WITH THE FACE OF THE MOUNTING RING, ITEM 9, FLUSH WITH THE FACE OF THE ALTERNATOR, PLACE CLAMP, ITEM 15, AROUND THE MOUNTING RING AND THE ALTERNATOR, AND TIGHTEN.

SEE THE ILLUSTRATION ON PAGE 13.

AE. SECURE THE CONSOLIDATED ITEMS FROM NOTE AA TO THE ALTERNATOR WITH TAPE, ITEM 19B.

POSITION THE BAG IN SUCH A WAY THAT THE TAPE CAN WRAP AROUND THE ALTERNATOR AND THE

BAG TWO TIMES. SEE THE ILLUSTRATION ON PAGE 13 FOR PLACEMENT.

AF. SECURE THE CONSOLIDATED ITEMS FROM NOTE AB TO THE ALTERNATOR WITH TAPE, ITEM 19A, IN

SUCH A WAY AS TO AVOID BENDING THE STIFFENERS.

AG. SECURE THE CONSOLIDATED ITEMS FROM NOTE Z TO THE ALTERNATOR WITH TAPE, ITEM 19A. SEE

ILLUSTRATION ON PAGE 13 FOR PLACEMENT.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 15 Pages

AH. SLIDE A BAG, ITEM 20H, OVER THE ALTERNATOR AND THE ITEMS SECURED TO IT. GATHER THE BAG MATERIAL UP BETWEEN THE CLAMP, ITEM 15, AND THE BLOCKING ASSEMBLY, WHERE THE MOUNTING RING, ITEM 9, IS ATTACHED. SECURE WITH TAPE, ITEM 19A, IN A MANNER THAT TIGHTLY WRAPS THE

GATHERED BAG MATERIAL AROUND THE CIRCUMFERENCE OF THE MOUNTING RING.

AI. ATTACH THE DESICCANT, ITEM 21, TO THE BAG FROM NOTE AH WITH TAPE, ITEM 19A.

AJ. PLACE THE ALTERNATOR IN THE DRUM, ITEM 22, ALLOWING THE BLOCKING ASSEMBLY TO REST ON THE INVERTED BEAD, SHOWN ON PAGE 13. PLACE THE SUPPORT DISK (SEE PAGE 10) ON TOP OF THE

SUPPORT BLOCKS, ITEM 6.

AK. SEAL THE DRUM WITH THE PROVIDED STYLE 1 COVER, AND THE LOCKING RING.

AL. MARKING

MARK THE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. IN ADDITION, ATTACH A PACKING LIST TO THE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACKAGE TOGETHER WITH THEIR SEGREGATED PACKAGE NUMBER

METHOD 50 MARKING IN ACCORDANCE WITH MIL-STD-129 APPLIES.

STENCIL THE EXTERIOR OF THE DRUM AS FOLLOWS: “REUSABLE CONTAINER: DO NOT DESTROY.”

AM. THE UNIT CONTAINER IS AN ACCEPTABLE LEVEL A AND LEVEL B SHIPPING CONTAINER.

AN. INSPECT THE PRESERVATION, THE SEGREGATED PACKAGES, CONSOLIDATION PACKS, UNIT PACK AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1 AND THE APPLICABLE CONTAINER SPECIFICATION.

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188

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PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 10 of 15 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 11 of 15 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 12 of 15 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-691-8076 July 7, 2023

SEE NOTE AC

SEE NOTE AC.1

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 13 of 15 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-691-8076 July 7, 2023

(SEE PAGE 10)

(SEE NOTE AC)

NOTE AE

NOTE AG

20H

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 14 of 15 Pages

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-691-8076 July 7, 2023

BILL OF MATERIALS

ITEM

NUMBER

DESCRIPTION

SIZE

SPECIFICATION DATA

QTY.

1* CAP NAS835

1A NAS835N4 1

1B NAS835N8 6

1C NAS835N10 1

2* CAP NAS831

2A NAS831-14 1

2B NAS831-16 1

3* PLUG NAS833

3A NAS833-8 1

3B NAS833-10 1

4 PLUG NAS838-8 4

5 PLYWOOD 15-1/4 DIA. X 3/4 A-A-55057, TYPE A, EXTERIOR

EXPOSURE 1, GRADE C-D

6 SUPPORT BLOCK 1-1/2 X 2 X 12 ASTM-D6199, GROUP II OR III 2

7 BLOCKING SEE PAGE 11 ASTM-D6199, GROUP IV, CLASS 1 4

8 NAILS COMMERCIAL GRADE, BOX, CEMENT

COATED

8A 8d 6

8B 10d 16

9 MOUNTING RING SEE PAGE 11

MATERIAL: STEEL ASTM-A576 OR

ASTM-A108, FINAL PROTECTIVE

FINISH: MIL-STD-171 5.3.1.3 OR 5.3.2.3

10 METAL PLATE SEE PAGE 10 MATERIAL: STEEL ASTM-A576 OR

ASTM-A108, FINAL PROTECTIVE

FINISH: 5.3.1.3 OR 5.3.2.3

11** MACHINE SCREW 1/4 X 2-1/2 82 DEGREE FLAT HEAD

COUNTERSUNK HEAD

12** FLAT WASHER 1/4 6

13** LOCK WASHER 1/4 HEAVY DUTY 6

14** NUT 1/4 6

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 15 of 15 Pages

*OR EQUIVALENT

**COMMERCIAL QUALITY STEEL IS ACCEPTABLE WITH ZINC PLATING, OR PRESERVATIVE COATING TO MIL-PRF-

16173, GRADE 4

***THE DRUM IS MODIFIED AS IT IS SHOWN ON PAGE 13.

OMB No. 0704-0188

-CC

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K7339 (19207) GENERATOR, ENGINE AC 19207 AK16918076

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-691-8076 July 7, 2023

BILL OF MATERIALS

ITEM

NUMBER

DESCRIPTION

SIZE

SPECIFICATION DATA

QTY.

15 CLAMP PART NUMBER 12310653,

NSN: 5340-01-139-3747,

FSCM: 19207

16 TALC A-A-59303, TYPE T1 A/R

17 STIFFENERS 7 X 7 ASTM-D4727, TYPE CF, CLASS D,

VARIETY SW, GRADE 200

18 TAPE 3/4 X AS REQUIRED ASTM-D6123, TYPE I A/R

19 TAPE SAE-AMS-T-22085, TYPE II

19A 2 X AS REQUIRED A/R

19B 2 X 72 1

20 BAG MIL-DTL-117, TYPE III, CLASS B, STYLE 2

20A 2-1/2 X 3 10

20B 3 X 5 6

20C 4 X 6 ` 3

20D 4 X 8 1

20E 10 X 10 4

20F 6 X 8 1

20G 10 X 13 1

20H 24 X 30 1

20I 2 X 16 1

21 DESSICANT MIL-D-3464, TYPE I 88 UNITS

22*** DRUM MS27683-2-I (MODIFIED) 1

File details come from the government source that posted it. Updated Aug 28, 2023.