FP-03SPECS-REV6-26.doc

STAND SPECIFICATIONS FOR CONSTRUCTION OF ROADS AND BRIDGES ON FEDERAL HIGHWAY PROJECTS (FP-03 U.S. CUSTOMARY UNITS) (2003)

The Standard Specifications for Construction of Roads and Bridges on Federal Highway Projects (FP-03 U.S. Customary Units), 2003 are included by reference. The requirements contained in these specifications are hereby made a part of this solicitation and any resultant contract.

The 700-page book entitled “Standard Specifications for Construction of Roads and Bridges on Federal Highway Projects (FP-03 U.S. Customary Units), is available from:

Headquarters Washington DC David K. Green Construction Standards Engineer Internet: David.Green@fhwa.dot.gov Mail: Federal Highway Administration

HFPD-3

400 Seventh Street, SW Washington D.C. 20590 http://www.wfl.fha.dot.gov/design/specs/fp03.htm Applicable sections include (1) Sections designated in the following list and (2) Sections referenced therein.

FOREST SERVICE SUPPLEMENTAL SPECIFICATIONS TO THE STANDARD SPECIFICATIONS FOR CONSTRUCTION OF ROADS AND BRIDGES ON FEDERAL HIGHWAY PROJECTS

Forest service supplemental specifications (FSSS) may add to, delete from, or modify the Forest Service Standard Specifications (FP-03). FSSS are applicable to this project and are included in full text as an attachment listed in Section J.

FSSS SUPPLEMENTAL

TO FP-03

U.S. CUSTOMARY UNITS

Preface

Preface_wo_03_15_2004_m Delete all but the first paragraph and add the following:

The Forest Service, US Department of Agriculture has adopted FP-03 for construction of National Forest System Roads.

101 - Terms, Format, and Definitions

101.00_nat_us_07_25_2005

101.01_nat_us_04_04_2007

101.01 Meaning of Terms

Delete all references to the TAR (Transportation Acquisition Regulations) in the specifications.

101.03_nat_us_06_16_2006

101.03 Abbreviations.

Add the following to (a) Acronyms:

AFPA

MSHA

NIST

NESC

WCLIB

American Forest and Paper Association Mine Safety and Health Administration National Institute of Standards and Technology National Electrical Safety Code West Coast Lumber Inspection Bureau

Add the following to (b) SI symbols:

101.04_nat_us_03_29_2007

101.04 Definitions.

Delete the following definitions and substitute the following:

Bid Schedule--The Schedule of Items.

Bridge--No definition.

Contractor--The individual or legal entity contracting with the Government for performance of prescribed work. In a timber sale contract, the contractor is the “purchaser”.

Culvert--No definition.

Right-of-Way--A general term denoting (1) the privilege to pass over land in some particular line (including easement, lease, permit, or license to occupy, use, or traverse public or private lands), or (2) Real property necessary for the project, including roadway, buffer areas, access, and drainage areas.

Add the following:

Adjustment in Contract Price--“Equitable adjustment,” as used in the Federal Acquisition Regulations, or “construction cost adjustment,” as used in the Timber Sale Contract, as applicable.

Change--“Change” means “change order” as used in the Federal Acquisition Regulations, or “design change” as used in the Timber Sale Contract.

Design Quantity--“Design quantity” is a Forest Service method of measurement from the FS-96 Forest Service Specifications for the Construction of Roads and Bridges. Under these FP specifications this term is replaced by the term “Contract Quantities”.

Forest Service--The United States of America, acting through the Forest Service, U.S. Department of Agriculture.

Neat Line--A line defining the proposed or specified limits of an excavation or structure.

Pioneer Road--Temporary construction access built along the route of the project.

Purchaser--The individual, partnership, joint venture, or corporation contracting with the Government under the terms of a Timber Sale Contract and acting independently or through agents, employees, or subcontractors.

Protected Streamcourse--A drainage shown on the plans or timber sale area map that requires designated mitigation measures.

Road Order--An order affecting and controlling traffic on roads under Forest Service jurisdiction. Road Orders are issued by a designated Forest Officer under the authorities of 36 CFR, part 260.

Schedule of Items--A schedule in the contract that contains a listing and description of construction items, quantities, units of measure, unit price, and amount.

Utilization Standards--The minimum size and percent soundness of trees described in the specifications to determine merchantable timber.

Add Figure 101-1—Illustration of road structure terms:

Figure 101-1—Illustration of road structure terms.

102 - Bid, Award, and Execution of Contract

102.00_nat_us_02_16_2005

102 Bid, Award, and Execution of Contract

Delete Section 102 in its entirety.

103 - Scope of Work

103.00_nat_us_02_16_2005

Deletions

Delete all but subsection 103.01 Intent of Contract.

104 - Control of Work

104.00_nat_us_06_16_2006

Deletions

Delete Sections 104.01, 104.02, and 104.04.

104.06_nat_us_02_17_2005

Add the following subsection:

104.06 Use of Roads by Contractor

The Contractor is authorized to use roads under the jurisdiction of the Forest Service for all activities necessary to complete this contract, subject to the limitations and authorizations designated in the Road Order(s) or described in the contract, when such use will not damage the roads or national forest resources, and when traffic can be accommodated safely.

105 - Control of Material

105.02_nat_us_01_18_2007

105.02 Material Sources.

105.02(a) Government-provided sources.

Add the following:

Comply with the requirements of 30 CFR 56, subparts B and H. Use all suitable material for aggregate regardless of size unless otherwise designated. When required, re-establish vegetation in disturbed areas according to section 625.

105.05_nat_us_05_12_2004

105.05 Use of Material Found in the Work.

Delete 105.05 (a) and (b) and the last sentence of the second paragraph and substitute the following:

Materials produced or processed from Government lands in excess of the quantities required for performance of this contract are the property of the Government. The Government is not obligated to make reimbursement for the cost of producing these materials.

106 - Acceptance of Work

106.07_nat_us_05_11_2004

106.07 Delete

Delete subsection 106.07.

107 - Legal Relations and Responsibility to the Public

107.05_nat_us_05_11_2004

107.05 Responsibility for Damage Claims.

Delete the entire subsection.

107.06_nat_us_06_16_2006

107.06 Contractor’s Responsibility for Work.

Delete the following from the first paragraph.

“except as provided in Subsection 106.07”.

107.09_nat_us_06_16_2006

107.09 Legal Relationship of the Parties.

Delete the entire subsection.

107.10_nat_us_06_16_2006

107.10 Environmental Protection.

Add the following:

Design and locate equipment repair shops, stationary refueling sites, or other facilities to minimize the potential and impacts of hazardous material spills on Government land.

Before beginning any work, submit a Hazardous Spill Plan. List actions to be taken in the event of a spill. Incorporate preventive measures to be taken, such as the location of mobile refueling facilities, storage and handling of hazardous materials, and similar information. Immediately notify the CO of all hazardous material spills. Provide a written narrative report form no later than 24 hours after the initial report and include the following:

· Description of the item spilled (including identity, quantity, manifest number, and other identifying information).

· Whether amount spilled is EPA or state reportable, and if so whether it was reported, and to whom.

· Exact time and location of spill including a description of the area involved.

· Containment procedures.

· Summary of any communications the Contractor had with news media, Federal, state and local regulatory agencies and officials, or Forest Service officials.

· Description of clean-up procedures employed or to be employed at the site including final disposition and disposal location of spill residue.

When available provide copies of all spill related clean up and closure documentation and correspondence from regulatory agencies.

The Contractor is solely responsible for all spills or leaks that occur during the performance of this contract. Clean up spills or leaks to the satisfaction of the CO and in a manner that complies with Federal, state, and local laws and regulations.

108 - Prosecution and Progress

108.00_nat_us_02_16_2005

108 Delete.

Delete Section 108 in its entirety.

109 - Measurement and Payment

109.00_nat_us_02_17_2005

109 Deletions

Delete the following entire subsections:

109.06 Pricing of Adjustments.

109.07 Eliminated Work.

109.08 Progress Payments.

109.09 Final Payment.

109.02_nat_us_06_16_2006

109.02 Measurement Terms and Definitions.

(b) Contract quantity.

Add the following:

Contract quantities will be adjusted only when there are errors in the original design of 15% or more.

Change the following:

“(b) Cubic yard” to “(c) Cubic yard”.

Add the following definition:

(p) Thousand Board Feet (Mbf). 1,000 board feet based on nominal widths, thickness, and extreme usable length of each piece of lumber or timber actually incorporated in the job. For glued laminated timber, 1,000 board feet based on actual width, thickness, and length of each piece actually incorporated in the job.

155 - Schedules for Construction Contracts

155.00_nat_us_05_11_2004

155 Delete.

Delete Section 155 in its entirety.

409 - Asphalt Surface Treatment

409.02_nat_us_05_12_2004

409.02 Material.

Add the following:

When designated, conform to applicable State department of transportation asphalt cement or emulsified asphalt requirements.

409.06_nat_us_05_12_2004

409.06 Weather.

Delete the first paragraph and replace with the following:

Apply surface treatments with aggregate only when ambient air and surface temperatures are above 60 °F and rising in the shade, when the weather is not foggy or rainy, and when rain is not forecast for at least 24 hours after application.

409.06 Date & Time.

Add the following.

Construct fog seal and single-course surface treatments between August1 and September 30, 2015.

409.08_nat_us_06_21_2005

409.07 Production Start-up Procedures for Surface Treatments.

Delete the entire subsection.

409.08 Asphalt Application.

Add the following to the 3rd paragraph:

Ensure the length of spread is no more than what can be covered with aggregate within 1 minute of the asphalt application.

409.10 Fog Seal.

Add the following to the first paragraph:

Dilute by adding an equal amount of water to the emulsified asphalt. Do not cut the emulsified asphalt more than once.

409.11 Single Course Surface Treatments.

Add the following:

Do not permit traffic to travel over any Asphalt Surface Treatment until completion of rolling.

409.10_nat_us_08_12_2004

Delete Table 409-1 and substitute the following:

Table 409-1 Approximate Quantities of Material-Single Course Surface Treatment

Table 409-1

Approximate Quantities of Material for

Single-Course Surface Treatment

(1) See Table 703-7 for aggregate gradations.

(2) Aggregate masses are for aggregates having a bulk specific gravity of 2.65, as determined by AASHTO T 84 and

T 85. Make proportionate corrections when the aggregate furnished has a bulk specific gravity above 2.75 or below 2.55.

(3) Adjust the asphalt content for the condition of the road.

409.11_nat_us_12_18_2004

409.13_nat_us_05_13_2004

409.13 Acceptance.

Delete the 2nd paragraph and replace with the following:

Aggregate gradation for asphalt surface treatment will be evaluated under Subsection 106.04.

Table 409-4 Sampling and Testing Requirements.

Delete this section

NO TESTING IS REQUIRED

414 - Asphalt Pavement Crack and Joint Sealing

414.02_nat_us_05_12_2004

414.02 Material.

Add the following:

Backer Rod

712.01(g)

Low-modulus rubberized asphalt

712.01 (a) (7)

414.05_nat_us_05_12_2004

414.05 Crack Cleaning and Sealing.

Delete and replace with:

414.05 Asphalt Pavement Crack Sealing and Filling.

Crack seal and fill only when internal pavement temperatures are between 36 and 68 °F the road surface is dry, there is no frost in the road section, and the weather is not foggy or rainy.

Heat, mix, and apply the crack sealing and filling materials as recommended by the sealant manufacturer. Submit a copy of the manufacture’s recommendations to the CO prior to the start of work.

Prepare cracks between 1/4 inch and 1 inch and apply sealant by one of the following methods:

· Crack Sealing - Rout and clean all cracks between 1/4 inch and 1 inch wide. Rout cracks to produce a reservoir with straight ½ inch vertical walls and a 1 1/2 inch wide flat bottom. Use a low-modulus rubberized asphalt. Completely fill the routed cross section flush with the pavement surface.

· Crack Filling - Clean the crack between 1/4 inch and 1 inch wide. Prepare cracks to a depth of at least three times the crack width. Ensure crack sealing materials penetrates more than twice the crack width.

For cracks between 1/2 inch and 1 inch where sealant penetrates more than two times the crack width, use a backer rod.

For cracks with a width greater than or equal to 1 inch, clean and fill flush to the existing surface with asphalt mix according to Section 401, 402, 403, 404, or 417.

For cracks less than ¼ inch wide, clean and fill with CSS-1, SS-1, or joint sealant. Apply a sealant band less than 2 inches over the crack, such that the crack is centered under the band. Submit a copy of, and adhere to, the manufacture’s recommendations for heating and applying the joint sealant.

Clean cracks with a stream of air to remove all dirt, dust, or deleterious matter adhering to the crack walls or remaining in the crack cavity so that the crack is clean and dry when the sealant is applied. Blow or brush dry material off the pavement surface. Avoid damage to the adjacent pavement.

Use approved methods to protect all seal materials from being picked up by traffic. Treat seal material tracked onto the road surface as directed by the CO.

430 - Asphalt Pavement Patching

430.00_nat_us_07_27_2007

Description

430.01 This work consists of performing full depth patching, patching with geotextiles, skin patching, spray-injection patching, and removal and replacement of asphalt berms.

Material

430.02 Conform to the following Subsections:

Construction

430.03 Composition of Mix (Job-Mix Formula). Furnish Minor Hot Asphalt Pavement as approved by the CO.

430.04 Full Depth Patch.

Remove material to a minimum depth of 4 inches, or as necessary to reach firm support. If firm support for a patch is unavailable, notify the CO prior to placing any material.

Trim or mill the edges of the prepared hole to form a vertical face in un-fractured asphalt surfacing. Make the prepared hole rectangular, and clean it of all loose material. When the hole is dry, apply emulsified asphalt to the bottom and faces of the hole. Barricade prepared sites. Patch the sites immediately after the emulsified asphalt breaks. Place the asphalt concrete mixture in layers not exceeding 4 inches. Thoroughly compact each layer with hand or mechanical tampers or rollers. For hot asphalt concrete mixtures, compact the mix while it is above 230 °F.

Compact the finished surface with a steel-wheel roller or vibratory plate compactor. Ensure that the compacted patch is approximately 1/8 to 1/4 inches above the level of the adjacent pavement. Seal the edges of the completed patch with emulsified asphalt, and blot with fine sand.

430.05 Patching with Geotextile. (Deleted)

430.06 Skin Patches. Prepare the surface on which the skin patch is placed by cleaning the surface, removing vegetation, and filling all cracks more than 1/4 inch wide with an approved crack-filling material. Remove excess crack-filling material. (At Granite Basin only: Mill edges to a depth of 1”.) Spray the surface with emulsified asphalt.

430.07 Spray-Injection Patching. (Deleted)

430.08 Asphalt Berm. (Deleted)

430.09 Waste Material. Dispose of all materials removed from potholes and patches and dispose of off Forest Service land.

430.10 Acceptance. Asphalt concrete mixtures will be evaluated under Subsections 106.02 and 106.03.

Measurement

430.11 Measure the Section 430 items listed in the bid schedule according to Subsection 109.02.

Payment

430.12 The accepted quantities will be paid at the contract unit price per unit of measurement for Section 430 pay items listed in the bid schedule. Payment will be full compensation for the work prescribed in this Section. See Subsection 109.05

703 - Aggregate

703.05_nat_us_12_07_2006

Delete 703.05 and replace with the following:

703.05 Subbase, Base, Surface Course, and Screened Aggregate.

(a) Subbase or base aggregate. Furnish hard, durable particles or fragments of crushed stone, crushed slag, or crushed gravel conforming the following:

(1) Gradation

Table 703-2

(2) Liquid limit, AASHTO T 89

25 max.

(3) Plastic limit, AASHTO T 90

Nonplastic

(4) Los Angeles abrasion, AASHTO T 96

40% max.

(5) Sodium sulfate soundness loss (5 cycles), 12% max.

AASHTO T 104

(6) Durability index (coarse), AASHTO T 210

35 min.

(7) Durability index (fine), AASHTO T 210

(8) Fractured faces, ASTM D 5821

50% min.

(9) Free from organic matter and lumps or balls of clay

Do not use material that breaks up when alternately frozen and thawed or wetted and dried.

Obtain the aggregate gradation by crushing, screening, and blending processes as necessary. Fine aggregate, material passing the No. 4 sieve, shall consist of natural or crushed sand and fine mineral particles.

(b) Surface course aggregate. Furnish hard, durable particles or fragments of crushed stone, crushed slag, or crushed gravel conforming the following:

(1) Gradation

Table 703-3

(2) Liquid limit, AASHTO T 89

35 max.

(3) Plastic Index, AASHTO T 90

a) If the percent passing the No. 200 sieve is less than 12%

2 to 9

b) If the percent passing the No. 200 sieve is greater than 12% Less than 2

(4) Los Angeles abrasion, AASHTO T 96

40% max.

(5) Sodium sulfate soundness loss (5 cycles), 12% max.

AASHTO T 104

(6) Durability index (coarse), AASHTO T 210

(7) Durability index (fine), AASHTO T 210

(8) Fractured faces, ASTM D 5821

75% min.

(9) Free from organic matter and lumps or balls of clay

Do not use material that breaks up when alternately frozen and thawed or wetted and dried.

Do not furnish material that contains asbestos fibers.

Obtain the aggregate gradation by crushing, screening, and blending processes as necessary. Fine aggregate, material passing the No. 4 sieve, shall consist of natural or crushed sand and fine mineral particles.

(c) Screened aggregate – Furnish hard, durable particles or fragments of stone, slag, or gravel conforming the following:

(1) Gradtion

Table 703-16

(2) Plastic Index, AASHTO T 90

Less than 9

(3) Los Angeles abrasion, AASHTO T 96

55% max.

(4) Free from organic matter and lumps or balls of clay.

Do not use material that breaks up when alternately frozen and thawed or wetted and dried.

Obtain the aggregate gradation by crushing, screening, and blending processes as necessary.

Delete Table 703-2 and replace with the following:

Table 703-2

Target Value Ranges for Subbase and Base Gradation

( ) The value in the parentheses is the allowable deviation (() from the target values..

D (Base)

C (Base)

4.0 –7.0 (3)

B (Subbase)

40 – 60 (8)

4.0 – 12.0 (4)

65 – 79 (6)

45 – 59 (7)

Delete Table 703-3 and replace with the following:

Table 703-3

Target Value Ranges for Surface Gradation

( ) The value in the parentheses is the allowable deviation (() from the target values.

If the plasticity index (PI) is greater than 0, the TV range for the No. 200 sieve size is 8-12 (4).

T

71 – 91 (6)

H

97 - 100

G

Add Table 703-16:

Table 703-16

Gradation Requirements for Screened Aggregate

Grading Designation

4 inch

3 inch

2 inch

No. 4

15-45

15-45

15-45

703.06_nat_us_03_02_2005

703.10(e) Flakiness Index.

Delete and replace with the following:

Flakiness Index, FLH T 508

30% max.

703.10(i) Adherent Coating.

Add the following:

Adherent coating on the aggregate, FLH T 512

0.5% max.

703.07_nat_us_03_02_2005

Table 703-2 Correction

Include the following substitution

In Table 703-2, delete the “436 – 74 (6)” percent by mass passing for grading E (base) No. 4 sieve size and substitute “36 – 74 (6).”

Table 703-2 Correction

Include the following substitution

In Table 703-2, delete the “436 – 74 (6)” percent by mass passing for grading E (base) No. 4 sieve size and substitute “36 – 74 (6).”

703.10_nat_us_03_02_2005

Delete Table 703-7 and substitute the following:

Table 703-7 Target Value Ranges

Table 703‑7

Target Value Ranges for

Single and Multiple Course Surface Treatment Aggregate Gradation

(AASHTO T 27 & T 11)

Size

Grading Designation

ADVANCE \d 4(1) Statistical procedures do not apply.

( ) The value in the parentheses is the allowable deviation (() from the target values.

712 - Joint Material

712.01_nat_us_03_02_2005

712.01 Sealants, Fillers, Seals, and Sleeves.

(a) Joint sealants and crack fillers.

Add the following:

(7) Low-Modulus Rubberized Asphalt. Conform to ASTM D 3405 and the following.

Flow, 140oF, 5h

3/8 in. maximum