Priest_Lake_Gen_062513.pdf

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IPNF Backup Generator Replacement
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FUSSELL ENGINEERING

CONSULTING AND DESIGN

3700 S. RUSSELL SUITE 106 MISSOULA, MT 59801

(406) 721-6996 fus@aol.com

Spokane Coeur d’Alene

Priest Lake Ranger Station

APPROVAL

DISTRICT RANGER DATE

FOREST ENGINEER DATE

IDAHO KEY MAP

PRIEST LAKE RANGER DISTRICT

PRIEST LAKE BACKUP GENERATOR

IDAHO PANHANDLE NATIONAL FORESTS

INDEX OF ELECTRICAL SHEETS

E0.0 COVER SHEET (THIS SHEET)

E0.1 PROJECT NOTES

E1.0 SITE PLAN

E2.0 GENERATOR INSTALLATION

E2.1 GENERATOR INSTALLATION

E3.0 CATALOG SHEETS

E3.1 CATALOG SHEETS

E4.0 SPECIFICATIONS

E4.1 SPECIFICATIONS

3700 S. RUSSELL SUITE 106 MISSOULA, MT 59801

(406) 721-6996 fus@aol.com

DESIGN MTF

DRAWN

CHECKED

MTF

MTF

PROJ.NO

DATE 5/03/13

SURVEYED

REVISIONDESCRIPTIONDATEBY

MTF 5/03/13 FOR CONSTRUCTION

PROJECT GENERALNOTES

1. NO BLASTING WILL BEALLOWED ON THIS PROJECT.

2. ALL TRENCH BACKFILL COMPACTION SHALL BE “CLASSA” TYPE A-1 COMPACTION.

3. THE CONTRACTOR SHALL PROVIDE ALL NECESSARY EROSION CONTROLMEASURE (SEDIMENT

CONTROL) TO PROTECT THE ENVIRONMENT.

4. CONTRACTOR SHALL PROVIDE ALL TESTING (QUALITY CONTROL) FOR THIS PROJECT.

5. THE CONTRACTOR SHALL PROVIDE DUST CONTROL (7 DAYS AWEEK, 24 HOURS PER DAY) FOR ALL DIS-

TURBED AREAS ON THE PROJECT SITE.

6. THE GOVERNMENT WILL RESEED THE DISTURBEDAREAS. THE CONTRACTOR WILL PLACE TOP SOILAND

RAKEALL DISTURBEDAREAS.

7. SURFACE RESTORATION SHALL BE COMPLETED BY THE CONTRACTOR TO MATCHADJACENT EXISTING

CONDITIONS.

8. THE CONTRACTOR SHALL OBTAIN STATE AND LOCAL PERMITS FOR THIS PROJECT.

9. THE CONTRACTOR SHALL PROVIDE THE CONTRACTING OFFICER (C.O.R.) WITH ACONSTRUCTION SCHED- ULE PRIOR TO STARTING CONSTRUCTION. SCHEDULE SUBMITTAL IS DUE WITHIN 7 DAYS OF THE NOTICE TO PROCEED. THIS SCHEDULE SHALL INCLUDE ADETAILED EXPLANATION OF HOW THE PROJECTWILL BE

COMPLETED WITH EMPHASIS ON MINIMIZING THE ELECTRICAL SYSTEM DOWN TIMES.

10. THE CONTRACTOR SHALL PROVIDE THE C.O.R. A CONSTRUCTION TRAFFIC CONTROL PLAN DETAILING HOWACCESS TO THE SITE WILL BE MAINTAINED. ALL TRAFFIC CONTROL DEVICES SHALLMEET MUTCD

STANDARDS.

11. THE CONTRACTOR SHALL FIELD VERIFYALL UNDERGROUND UTILITIES. ALL COSTS ASSOCIATED WITH UTILITY LOCATING AREAT THE CONTRACTOR’S EXPENSE. IF QUESTIONS ARISE REGARDING EXISTING UTIL-

ITIES, CONTACT C.O.R.

12. THE CONTRACTOR SHALL COORDINATE STORAGEAND LAY DOWN AREASWITH THE C.O.R.

13. BECAUSE MUCH OF THIS WORK WILL BE PERFORMED IN RESIDENTIALAREAS, CARE SHALL BE TAKEN TO MINIMIZE THE INCONVENIENCE TO LOCAL RESIDENTS. WORK MAY BEGIN NO EARLIER THAN 7:00 AM AND EXTEND NO LATER THAN 8:00 PM WITHOUT THE C.O.R.’S WRITTEN PERMISSION. WORK CAN OCCUR ON

SATURDAYS OR SUNDAYS WITH THE C.O.R.’S WRITTEN PERMISSION.

14. THIS PROJECT IS BEING COMPLETED IN ANDADJACENT TO RESIDENTIAL NEIGHBORHOODS. EXTREME CAUTION REGARDING PUBLIC SAFETY NEAR THE TRENCH SHALL BE TAKEN DURINGANDAFTER WORKING HOURS. TRENCH EXCAVATION SHALL BE BARRICADED AT END OF EACH WORK SHIFT. CONTRACTOR

ASSUMES FULL RESPONSIBILITY FOR PUBLIC SAFETY REGARDING THEIR WORK AREA.

15. DO NOT DAMAGE ANY TREES OR TREE ROOT SYSTEMS WITHOUT THE C.O.R.’S APPROVAL.

16. THE WORD ‘CONTRACTOR’ MEANS THE ENTIRE CONTRACTOR TEAM.

17. THE WORD ‘COR’ OR ‘C.O.R.’ MEANS CONTRACT OFFICER REPRESENTATIVE WHO IS THE OFFICIAL USFS

REPRESENTATIVE FOR THIS PROJECT.

3700 S. RUSSELL SUITE 106 MISSOULA, MT 59801

(406) 721-6996 fus@aol.com

DESIGN MTF

DRAWN

CHECKED

MTF

MTF

PROJ.NO

DATE 5/03/13

SURVEYED

REVISIONDESCRIPTIONDATEBY

MTF 5/03/13 FOR CONSTRUCTION

MAIN BUILDING

MAIN SERVICE SOUTH

GENERATOR BUILDING

PUMP HOUSE

PARKING GARAGE

FIRE CACHE

(CARPENTER SHOP)

FIRE OFFICE

BUILDINGS IN THE AREA OF WORK

NOT TO SCALE

AREA OF WORK

3700 S. RUSSELL SUITE 106 MISSOULA, MT 59801

(406) 721-6996 fus@aol.com

DESIGN MTF

DRAWN

CHECKED

MTF

MTF

PROJ.NO

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REVISIONDESCRIPTIONDATEBY

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GENERATOR PROJECT GENERAL NOTES

A. THE GENERATOR IS TO BE INSTALLED IN THE EXISTING GENERATOR BUILDING.

SEE PHOTOS ON SHEET E2.1.

B. THE CONTRACTOR SHALL DEVELOP THE GENERATOR BUILDING MODIFICATION PLAN SPECIFIC TO THE GEN-

ERATOR BEING INSTALLED, AND SUBMIT IT TO THE COR FOR APPROVAL.

C. THE NOTES AND SPECIFICATIONS LISTED ON THIS SHEET ARE BASED ON A SPECIFIC MANUFACTURER’S GENERATOR. THE CONTRACTOR SHALL CUSTOMIZE THESE REQUIREMENTS TAILORED SPECIFICALLY TO THE GENERATOR BEING INSTALLED. FOR ONE EXAMPLE, THE ENGINE OF THE GENERATOR BEING INSTALLED MAY VARY GREATLY FROM WHAT WAS USED IN THE CALCULATIONS OF LOUVER SIZE WITH RESPECT TO AIR FLOW

THROUGH THE ENGINE RADIATOR.

IT IS NOT ACCEPTABLE TO USE THESE REQUIREMENTS WITHOUT CHECKING THEIR VALIDITY FOR THE RESPEC-

TIVE GENERATOR BEING INSTALLED.

D. THE CONTRACTOR SHALL VERIFY THE PROPOSED LOUVER DESIGN WITH THE SPECIFIC GENERATOR MANU- FACTURER’S REQUIREMENTS. IT IS LIKELY THAT THE MANUFACTURER WILL HAVE INSTRUCTIONS OR TECHNI- CAL PUBLICATIONS DESCRIBING THE REQUIREMENTS OF INSTALLING THEIR GENERATOR IN A BUILDING.

E. THE GENERATOR SUPPLIER SHALL PROVIDE AT LEAST 4 HOURS ON SITE TESTING AND TRAINING OF THE

USFS OPERATORS. TESTING INCLUDES 2 HOURS FULLY LOADED ON A LOAD BANK.

GENERATOR INSTALLATION NOTES

1. THE GENERATOR IS TO BE CONNECTED TO THE GENERATOR TERMINALS OF THE EXISTING TRANSFER SWITCH WITH AN 800 AMP FEEDER CONSISTING OF TWO PARALLEL RUNS, EACH FULLY RATED CONDUCTORS, 3 HOTS, 1 NEUTRAL, 1 GROUND IN THE EXISTING TWO EMPTY 3 INCH PVC CONDUITS. SEE PHOTOS ON SHEET E2.1.

2. REMOVE THE 100 AMP GENERATOR FEEDER CONDUCTORS FROM THE EXISTING PVC CONDUIT BETWEEN THE GENERATOR BUILDING AND THE TRANSFER SWITCH. REMOVE EXISTING GENERATOR DISCONNECT SWITCH.

SEE PHOTOS ON SHEET E2.1.

CONNECT THE GENERATOR CONTROLS, START/STOP PRIMARILY, TO THE TRANSFER SWITCH CONTROLS USING AN APPROPRIATE CONTROL CABLE, AS REQUIRED BY THE GENERATOR MANUFACTURER. INSTALL THE

CABLING IN THE EXISTING PVC CONDUIT BEING VACATED IN THE PARAGRAPH ABOVE.

3. THE GENERATOR IS TO BE INSTALLED ON THE CENTER SLAB AREA USING FACTORY SUPPLIED VIBRATION DAMPERS BETWEEN THE GENERATOR MOUNTING SKID FRAME AND THE SLAB. USE BOLTS GROUTED INTO

THE SLAB.

4. CONNECT THE GENERATOR AUXILIARY HEATER AND THE BATTERY CHARGER TO THE EXISTING LOAD CEN-

TER. USE LIQUID-TITE TYPE FLEXIBLE METAL CONDUIT FOR THESE CONNECTIONS.

(THE EXISTING LOAD CENTER WAS INSTALLED IN A RECENT PROJECT AS INDICATED ON SHEET E2.1)

5. CONNECT THE GENERATOR TO THE EXHAUST (RADIATOR) LOUVER IN ACCORDANCE WITH THE SPECIFICA- TIONS AND CONTROL SEQUENCE LISTED ON THE LOUVER CATALOG SHEET DRAWING, SHEET E3.1.

6. SUPPORT GENERATOR FRAME WITH INTEGRAL VIBRATION DAMPERS ON STEEL CROSS MEMBERS AS REQUIRED TO FIT THE GENERATOR BEING INSTALLED ON THE EXISTING ISOLATED SLAB/INERTIAL BLOCK.

THIS EXISTING ISOLATED SLAB IS 38 INCHES WIDE BY 115 INCHES LONG.

7. ROUTE THE LIQUID PROPANE LINE UNDERGROUND FROM THE ABOVE GROUND PROPANE TANK TO THE BUILDING. ROUTE IT UNDERNEATH THE SLAB AND THENCE UP THROUGH THE SLAB TO THE GENERATOR PRO- PANE VAPORIZER CONNECTION. IT IS INTENDED TO KEEP THE PROPANE LINE UNDERGROUND TO THE INSIDE OF THE BUILDING FOR SAFETY. INSTALL THE LIQUID PROPANE LINE IN A TRENCH IN ACCORDANCE WITH THE

LOCAL CODES, INCLUDING AS REQUIRED, ENCAPSULATED IN A PROTECTIVE PVC PIPE.

BUILDING MODIFICATION NOTES

1. THE CONTRACTOR IS TO MODIFY THE EXISTING BUILDING AS REQUIRED TO INSTALL THE CORRECT SIZED LOUVERS, DUCT WORK BETWEEN THE GENERATOR RADIATOR AND THE EXHAUST LOUVERS, AND ELECTRI-

CAL CONNECTIONS. SEE PHOTOS ON SHEET E2.1.

2. IT IS ASSUMED THAT THE GENERATOR AIR FLOW IS FROM INSIDE THE BUILDING THROUGH THE RADIATOR

TO THE OUTSIDE OF THE BUILDING.

3. THE CONTRACTOR SHALL MODIFY THE BUILDING AS REQUIRED TO MOVE EXISTING LOUVERS AND TO INSTALL A NEW LOUVER. THIS INCLUDES FRAMING AND OTHER BUILDING STRUCTURAL MODIFICATIONS NECESSARY TO MAINTAIN THE STRUCTURAL AND WEATHER TIGHT INTEGRITY OF THE BUILDING AFTER

LOUVER INSTALLATIONS.

4. THE CONTRACTOR SHALL FURNISH AND INSTALL SHEET METAL DUCT WORK TO CONNECT THE RADIATOR TO THE EXHAUST LOUVER TO PROVIDE A DIRECT AIR PATH FROM THE RADIATOR THROUGH THE LOUVER TO THE OUTSIDE IN ACCORDANCE WITH THE REQUIREMENTS OF THE SPECIFIC GENERATOR MANUFACTURER.

A BYPASS OR AIR DEVICE IN THE DUCT WORK TO HEAT THE BUILDING WHEN THE GENERATOR IS RUNNING

IS NOT REQUIRED.

5. ALL LOUVERS SHALL BE MOUNTED HIGH ON THE WALL SUFFICIENT TO PREVENT SNOW BUILD UP FROM BLOCKING LOUVER OPERATION. THIS INCLUDES SNOW SLIDING OFF THE ROOF AS WELL AS NATURAL

SNOW BUILD UP.

6. THE EXISTING LOUVERS ARE ABOUT 30 INCHES SQUARE. THERE ARE TWO EXISTING LOUVERS IN THE BUILDING WITH ONE ON THE SIDE OF THE BUILDING AND THE OTHER ON THE END OF THE BUILDING FACING THE EXISTING GENERATOR RADIATOR. THE ONE ON THE RADIATOR END OF THE BUILDING SHALL BE MOVED TO THE SIDE OF THE BUILDING SUCH THAT BOTH LOUVERS ACT AS THE INTAKE LOUVERS.

THE CONTRACTOR SHALL INSTALL THE SECOND EXISTING LOUVER ON THE SOUTH WALL (LEFT AS YOU WALK IN THE DOOR) NEAR THE EAST CORNER. THIS WILL CREATE AN AIR FLOW FROM THE REAR OF THE GENERATOR OVER TO THE GENERATOR, DOWN THE ENGINE, AND OUT THROUGH THE RADIATOR AS

REQUIRED BY THE INSTALLATION GUIDELINES.

7. THE RADIATOR AIR FLOW LOUVER SHALL BE INSTALLED ON THE END OF THE BUILDING BY ENLARGING, AS REQUIRED, THE EXISTING LOUVER END WALL PENETRATION. THE LOUVER SHALL BE SIZED TO LIMIT THE STATIC PRESSURE DROP THROUGH THE FREE AREA OF THE LOUVER TO 0.20 INCHES WATER COLUMN

OR LESS.

FOR THE GENERATOR SPECIFIED, THE STATIC PRESSURE DROP FOR THE AIR FLOW STREAM MUST BE 0.50 INCHES WATER COLUMN OR LESS. THIS IS THE TOTAL AIR PATH INCLUDING THE SUMMATION OF BOTH THE

INTAKE AND EXHAUST LOUVER PERFORMANCE VALUES.

8. THE CONTRACTOR SHALL USE THE EXISTING GENERATOR EXHAUST SIDE WALL PENETRATION FOR THE

NEW GENERATOR IF POSSIBLE.

PROPANE TANK

1. THE CONTRACTOR SHALL FURNISH AND INSTALL A 500 GALLON ABOVE GROUND PROPANE TANK IN A LOCATION NEAR THE GENERATOR BUILDING AS DETERMINED BY THE COR. SEE PHOTOS ON SHEET E2.2 FOR THE GENERAL LOCATION. INSTALLATION INCLUDES THE TANK, FOUNDATIONS AND OTHER MOUNTING REQUIREMENTS, PIPING, AND ANYTHING ELSE ASSOCIATED WITH INSTALLING THE TANK AND CONNECTING

IT TO THE GENERATOR.

THE USFS WILL PROVIDE THE PROPANE FILL UP OF THE TANK.

PHOTO E2.1-1 NORTH OUTSIDE WALL

DOOR THIS END

EXISTING EXHAUST

PENETRATION

KEEP THE EXIST-

ING LOUVER

(INSTALL OTHER

LOUVER ON

OTHER SIDE OF

BUILDING BUT

HIGHER UP ON

THE WALL AND

CLOSER TO THE

REAR OF THE

BUILDING.

PHOTO E2.1-2 WEST OUTSIDE WALL

MOVE THIS LOUVER TO THE SOUTH REAR WALL

AND INSTALL NEW LOUVER AT THIS LOCATION.

PHOTO E2.1-3 EAST OUTSIDE WALL

FURNISH AND INSTALL

A SECOND DOOR TO

THE LEFT OF THE

EXISTING DOOR (AS

VIEWED IN THIS

PHOTO) TO CREATE A

DOUBLE DOOR AND

TO BE WIDE ENOUGH

TO MOVE THE GENER-

ATOR IN.

EXISTING 800 AMP

TRANSFER SWITCH

SECOND EXISTING

LOUVER TO BE

INSTALLED ON THIS

SIDE OF BUILDING.

PHOTO E2.1-5 SOUTH OUTSIDE WALL PHOTO E2.1-6 SOUTH INSIDE WALL

INSTALL THE SECOND LOUVER AS FAR BACK FROM

THE FRONT OF THE BUILDING AS POSSIBLE.

FRONT OF BUILDING

FRONT OF BUILDING

RADIATOR END OF BUILDING

PHOTO E2.1-7 GENERATOR CONNECTION

EXISTING LOAD CENTER

100 AMP SUPPLY.

EXISTING GENERATOR

SUPPLY TO TRANSFER

SWITCH. REMOVE CON-

DUCTORS AND RE-USE

CONDUIT FOR CONTROL

WIRING BETWEEN GENER-

ATOR AND TRANSFER

SWITCH.

EMPTY 3 INCH PVC CON-

DUITS BETWEEN TRANS-

FER SWITCH AND GENERA-

TOR. FURNISH AND

INSTALL 800 AMP FEEDER

FROM GENERATOR TO THE

TRANSFER SWITCH USING

THESE TWO CONDUITS.

PHOTO E2.1-8 GENERATOR CONNECTION

REMOVE DIS-

CONNECT

SWITCH

REUSE EXIST-

ING LOAD CEN-

TER

PHOTO E2.1-9 EXISTING EATON LOAD CENTER PHOTO E2.1-10 PROPANE TANK LOCATION

VERIFY EXACT

LOCATION WITH COR

GENERATOR BUILDING

NOTE THAT SOME BUILDING PHOTOS PRE-DATE A SERVICE ENTRANCE UPGRADE PROJECT

PHOTO E2.1-4 TRANSFER SWITCH LOCATION

NORTH END PUMP HOUSE

PUMP HOUSE

ADD CRITICAL GRADE HOSPITAL MUFFLER AS THIS UNIT IS LOCAT-

ED ADJACENT TO A RESIDENTIAL NEIGHBORHOOD.

THE GENERATOR SUPPLIER SHALL CONFIRM GENERATOR SELEC-

TION USING THESE REQUIREMENTS WITH THEIR PARTICULAR GEN-

ERATOR MODEL.

SECTION 5 OF THE SPECIFICATIONS ON SHEET E4.1 INDICATES THAT THE PURPOSE

OF THIS CATALOG SHEET IS TO PROVIDE INFORMATION TO THE CONTRACTOR

REGARDING THE GENERAL REQUIREMENTS OF THE MATERIAL ITEM.

THE USE OF THIS CATALOG SHEET SHALL BE IN COMPLIANCE WITH OPEN AND FAIR

COMPETITION.

IN NO CASE SHALL THE INCLUSION OF THIS CATALOG SHEET BE CONSTRUED TO PRE-

VENT ANY MANUFACTURER FROM PROPOSING AN EQUIVALENT MATERIAL ITEM TO

ONE LISTED HERE.

GENERATOR/LOUVER INTERFACE REQUIREMENTS

PROVIDE LOUVER AND GENERATOR ACCESSORIES AS REQUIRED TO ACCOMPLISH THESE CON-

TROLACTIONS:

1. THE LOUVER IS TO BE ELECTRICALLY HELD CLOSED AND SPRINGS OPEN UPON LOSS OF 120

VAC POWER TO THE LOUVER SPRING RELEASE MECHANISM. A RELAY MUST BE USED TO DROP

POWER TO LOUVER RELEASE MECHANISM UPON GENERATOR RECEIPT OF A START SIGNAL.

2. THE LOUVER MUST BE PROVED OPEN BEFORE THE GENERATOR STARTS.

3. THE LOUVER IS HELD OPEN AFTER THE STOP SIGNAL IS SENT TO THE GENERATOR AND THE

GENERATOR CONTINUES TO RUN DURING THE COOL DOWN MODE AND AFTER COOL DOWN AND

THE GENERATOR IS SHUT DOWN, THE LOUVER IS THEN CLOSED.

4. THE LOUVER HELD CLOSE SIGNAL IS ROUTED THROUGH THE GENERATOR START AND/OR

RUN RELAY SO THAT THE GENERATOR CAN BE TESTED WITH LOUVER OPERATION EVEN

THOUGH UTILITY POWER IS PRESENT.

GENERALLY THE LOUVER SHOULD HAVE SOME VERSION OF AN END SWITCH TO PROVE THE

LOUVER IS OPEN. THE LOUVER CLOSE MOTOR IS POWERED THROUGH THE GENERATOR RUN

RELAY. THE LOUVER TRIP TO OPEN SIGNAL (LACK OF VOLTAGE ON SPRING ACTUATOR) IS

ROUTED THROUGH THE GENERATOR CONTROLS SO THAT THE LOUVER CAN BE OPENED DUR-

ING GENERATOR TEST AND THE UTILITY POWER IS PRESENT AS WELLAS DURING A UTILITY

POWER FAILURE. SEE SEQUENCE OF OPERATION THIS SHEET.

SEQUENCE OF OPERATION

A. THE UTILITY POWER FAILS OR AGENERATOR TEST START SIGNAL OCCURS,

CAUSING THE LOUVER TO OPEN QUICKLY AND WHEN FULLY OPEN CAUSES THE

GENERATOR TO START.

NOTE THAT THE LOUVER OPEN SIGNAL MUST PASS THROUGH THE GENERATOR

CONTROLS SUCH THAT A SIGNAL TELLING THE GENERATOR TO START OPENS

THE LOUVER. THEN WITH THE LOUVER OPEN, THE END SWITCH ALLOWS THE

GENERATOR TO START.

GENERAL UTILITY VOLTAGE OR THE LACK THEREOF, CANNOT BE USED TO

OPEN THE LOUVER BECAUSE A SINGLE PHASE POWER FAILURE COULD CAUSE

THE TRANSFER SWITCH TO TELL THE GENERATOR TO START BUT WITH THE

LOUVER POWERED FROM THE ENERGIZED PHASE, THE LOUVER DOES NOT

OPEN AND BLOCKS THE GENERATOR FROM STARTING.

B. THE GENERATOR STARTS AND RUNS WITH THE LOUVER WIDE OPEN.

C. THE UTILITY POWER IS RESTORED, THE TRANSFER SWITCH SWITCHES TO

UTILITY POWER AND THE GENERATOR GOES INTO ITS COOL DOWN MODE. THE

LOUVER REMAINS OPEN. WHEN THE GENERATOR FINISHES THE COOL DOWN

CYCLE AND SHUTS DOWN, THE LOUVER MOTOR IS ACTIVATED CLOSING THE

LOUVER.

SECTION 5 OF THE SPECIFICATIONS ON SHEET E4.1 INDICATES THAT THE

PURPOSE OF THIS CATALOG SHEET IS TO PROVIDE INFORMATION TO THE

CONTRACTOR REGARDING THE GENERAL REQUIREMENTS OF THE MATERI-

AL ITEM.

THE USE OF THIS CATALOG SHEET SHALL BE IN COMPLIANCE WITH OPEN

AND FAIR COMPETITION.

IN NO CASE SHALL THE INCLUSION OF THIS CATALOG SHEET BE CON-

STRUED TO PREVENT ANY MANUFACTURER FROM PROPOSING AN EQUIVA-

LENT MATERIAL ITEM TO ONE LISTED HERE.

3700 S. RUSSELL SUITE 106 MISSOULA, MT 59801

(406) 721-6996 fus@aol.com

DESIGN MTF

DRAWN

CHECKED

MTF

MTF

PROJ.NO

DATE 5/03/13

SURVEYED

REVISIONDESCRIPTIONDATEBY

MTF 5/03/13 FOR CONSTRUCTION

BASIC ELECTRICAL REQUIREMENTS

1.1 GENERAL

A. The intent of the drawings is to indicate the general extent of work required for the project. The drawings for electrical work are diagrammat-ic, showing the location, type devices and equipment required. The drawings shall not be scaled for exact measurements. Provide all fixtures, lamps, devices, accessories, offsets and materials necessary to facilitate the system‘s functioning as indicated by the design and the equipment indicated.

1.2 ELECTRICAL INSTALLATIONS

A. Coordinate electrical equipment and materials installation with other building components.

B. Verify all dimensions by field measurements.

C. Arrange for chases, slots, and openings in other building components to allow for electrical installations.

D. Sequence, coordinate, and integrate installations of electrical materials and equipment for efficient flow of the Work. Give particular atten-tion to large equipment requiring positioning prior to closing-in the building.

E. Where mounting heights are not detailed or dimensioned, install electrical services and overhead equipment to provide the maximum headroom possible.

F . Coordinate connection of electrical systems with exterior underground and overhead utilities and services. Comply with requirements of gov-erning regulations, franchised service companies, and controlling agencies. Provide connection for each service.

1.3 OPERATION, MAINTENANCE AND WARRANTY INFORMATION

A. Include the following information in a 3 ring binder of suitable size and organized for convenient reference:

1. Description of function, normal operating characteristics and limitations, performance curves, engineering data and tests, and complete nomenclature and commercial numbers of all replaceable parts.

2. Manufacturer‘s printed operating procedures to include start-up, break-in, routine and normal operating instructions; regulation, control, stop-ping, shut-down, and emergency instructions; and summer and winter operating instructions.

3. Maintenance procedures for routine preventative maintenance and troubleshooting; disassembly, repair, and reassembly; aligning and adjusting instructions.

4. Servicing instructions and lubrication charts and schedules.

5. The manufacturer’s installation instruction books or sheets, and parts and/or packing lists.

6. Provide complete warranty information for each item to include product or equipment to include date of beginning of warranty or bond; dura-tion of warranty or bond; and names, addresses, and telephone numbers and procedures for filing a claim and obtaining warranty services.

1.4 NAMEPLATE DATA

A. Provide permanent operational data nameplate on each item of power operated equipment, indicating manufacturer, product name, model number, serial number, capacity, operating and power characteristics, labels of tested compliances, and similar essential data.

1.5 DELIVERY , STORAGE, AND HANDLING

A. Deliver products to project properly identified with names, model numbers, types, grades, compliance labels, and similar information needed for distinct identifications; adequately packaged and protected to prevent damage during shipment, storage and handling.

B. Store equipment and materials at the site, Protect stored equipment and materials from damage.

1.6 ENVIRONMENTAL PROTECTION

A. The contractor shall not release any hazardous materials to the environment during the course of this work. If materials are encountered dur-ing demolition which are suspected to be hazardous, the contractor shall cease work and inform the Engineer for action by the Owner. If the con-tractor disturbs hazardous materials without consultation with the Engineer, abatement, mitigation, and restoration of the environment shall be the contractor’s responsibility.

B. The contractor shall, in general, take all reasonable precautions and measures during the course of this work to protect and safeguard the natu-ral and human environment. This shall be interpreted as a primary, rather than subordinate, requirement of the project.

1.7 CLEANING

A. Clean up all waste or trash from the electrical work.

CODES AND STANDARDS

1.1 CODES AND STANDARDS

A. Comply with these specifications, project drawings, and all applicable local, State, and National laws, codes, standards, and regulations. In the event of differing requirements, the most stringent applies. Applicable portions of the following shall apply:

1. Building, other structures, and all facilities or systems with electrical installations within the scope of the National Electrical Code (NEC) published by the National Fire Protection Association (NFPA 70).

B. INSPECTIONS AND FEES

1. Inspection and approval by the State or local Electrical Inspector will be required prior to acceptance by the Owner.

2. The contractor is responsible for obtaining and paying for all necessary State or local permits and inspections.

1.2 SPECIAL REQUIREMENTS

A. The following are special requirements which may be more restrictive than the code:

1. Hot wires, neutral and ground wires are the same size unless otherwise indicated.

2. A ground wire must be pulled in all raceways regardless of raceway construction.

3. All connections must be torqued to specifications using a torque wrench.

4. All neutral conductors must be insulated.

ELECTRICAL SYSTEM

1.1 QUALITY ASSURANCE

A. Installer‘s Qualifications: Firm with at least 3 years of successful installation experience on projects with electrical work similar to that required for this project.

B. UL Standards:

1. Comply with applicable requirements of U.L. safety standards pertaining to electrical systems. Provide electrical equipment, products, and components which have been UL-listed and labeled.

2. Comply with UL Standard 486A, “Wire Connectors and Soldering lugs for Use With Copper Conductors” including, but not limited to, tightening of electri-cal connectors to torque values indicated.

3. Comply with applicable requirements of UL Standards Nos.467 and 869 pertaining to electrical grounding and bonding.

4. NEC Compliance: Comply with applicable requirements of NEC (NFPA 70) pertaining to construction and installation of electrical systems.

C. ANSI Compliance: Comply with applicable requirements of ANSI/NEMA and ANSI/EIA standards pertaining to products and installation of electrical electrical sys-tems and equipment.2.1 METAL CONDUIT AND TUBING A. General: Provide metal conduit, tubing and fittings of types, grades, sizes and weights (wall thickness) for each service indicated.

1. Where types and grades are not indicated, provide proper selection determined by installer to fulfill wiring requirements, and comply with applicable portions of NEC for raceways.

B. Flexible Metal Conduit: FS EE-C-566 and UL 1. Formed from continuous length of spirally wound, interlocked zinc-coated strip steel.

C. Liquid-Tight Flexible Metal Conduit: Provide liquid-tight flexible metal conduit; construct of single strip, flexible, continuous, interlocked, and double-wrapped steel; galvanized inside and outside; coat with liquid-tight jacket of flexible polyvinyl chloride (PVC).

D. Flexible Metal conduit Fittings: Provide conduit fittings for use with flexible steel conduit of threadless hinged clamp type.

E. Liquid-Tight Flexible Metal Conduit Fittings: FS W-F-406, Type 1, Class 3, Style G.

1. Provide cadmium plated, malleable iron fittings with compression type steel ferrule and neoprene gasket sealing rings, with insulated, or non-insulated throat.

F . Electrical Metallic Tubing (EMT): FS WW-C-563, ANSI C80.3 and UL 797.

G. EMT Fittings: Use Type 1 fittings for rain tight connections. Use Type 2 fittings for concrete tight connections. Use Type 3 fittings for miscellaneous connections.

2.2 NONMETALLIC CONDUIT

A. Electrical Plastic Conduit: Schedule 40, UL-rated, construct of polyvinyl chloride compound C-200 PVC, and UL-listed in accordance with NEC Article 347 for direct burial, or above ground use.

B. PVC Conduit and Tubing Fittings: NEMA TC 3, mate and match to conduit and tubing type material.

2.3 CONDUIT BODIES

A. Provide galvanized cast-metal conduit bodies of types, shapes and sizes as required to fulfill job requirements and NEC requirements.

2.4 CONNECTION MATERIALS AND COMPONENTS

A. General: For each electrical connection indicated, provide complete assembly of materials, including but not necessarily limited to, pressure connectors, termi-nals (lugs), electrical insulating tape, electrical solder, electrical soldering flux, heat-shrinkable insulating tubing, cable ties, solderless wirenuts, and other items and accessories as needed to complete splices and terminations of types indicated.

2.5 WIRES, CABLES, AND CONNECTORS

A. Wires/Cables: Unless otherwise indicated, provide wires/cables (conductors) for electrical connections which match, including sizes and ratings, of wires/cables which are supplying electrical power. Reduced size ground conductors are not allowed unless expressly permitted on the drawings or in the specification.

1. Provide copper conductors with conductivity of not less than 98 percent at 20ºC (68ºF).

2. Conductors shall be copper THWN, THHN, OR XHHW unless otherwise indicated.

2.6 OUTLET BOXES AND COVERS

A. UL 514, cadmium— or zinc-coated if of ferrous metal.

B. Outlet Boxes in Hazardous Locations: UL 886.

2.7 DEVICE PLATES

A. Provide UL listed, one-piece device plates for outlets and fittings to suit the devices installed.

B. Plates on unfinished walls and on fittings shall be of zinc-coated sheet steel or cast metal having round or beveled edges.

C. Plates on finished walls shall be nylon or equivalent, minimum 0.10-inch wall thickness.

D. Plates shall be the same color as the receptacle or toggle switch with which it is mounted.

E. Plates installed in wet locations shall be gasketed.

2.8 SWITCHES

A. Toggle Switches: totally enclosed with bodies of thermosetting plastic and a mounting strap.

1 Handles shall be ivory.

2. Wiring terminals shall be of the screw type, side wired.

3. Switches shall be rated quiet-type AC only, 120/277 volts, 20 amp contact rating.

2.9 RECEPTACLES:

A. General: NEMA 5-20R, specification grade, grounding type.

1. Bodies shall be ivory thermosetting plastic supported by a metal mounting strap.

2. Connect grounding pole to the mounting strap.

B. Weatherproof Receptacles: Provide in a cast metal box with a gasketed, weatherproof, cover plate and a gasketed cap over each receptacle opening. Receptacle cover shall provide weather protection even with a plug inserted into the receptacle body as required by recent UL changes.

C. Ground Fault Circuit Interrupter Receptacles: UL 943, and shall be duplex type for mounting in a standard outlet box.

The device shall be capable of detecting a current leak of 5 milliamperes. The device shall be NEMA 5-20R.

3700 S. RUSSELL SUITE 106 MISSOULA, MT 59801

(406) 721-6996 fus@aol.com

DESIGN MTF

DRAWN

CHECKED

MTF

MTF

PROJ.NO

DATE 5/03/13

SURVEYED

REVISIONDESCRIPTIONDATEBY

MTF 5/03/13 FOR CONSTRUCTION

2.10 PANELBOARDS AND LOAD CENTERS

A. General:

1. UL 67 and UL 50.

2. Panelboards for use as service disconnecting means shall additionally conform to UL 869.

3. Panelboards shall be circuit breaker equipped unless indicated otherwise.

4. Design shall be such that any individual breaker can be removed without disturbing adjacent units or without loosening or removing supplemental insulation supplied as a means of obtaining clearances as required by UL.

5. Where “space only” is indicated, make provisions for the future installation of a breaker sized as indicated.

6. All panelboard locks included in the project shall be keyed alike.

7. Directories shall be typed to indicate load served by each circuit and mounted in a holder behind transparent pro-tective covering.

B. Panelboard Buses:

1. Support bus bars on bases independent of the circuit breakers.

2. Main buses and back pans shall be designed so that breakers may be changed without machining, drilling, or tap-ping.

3. Provide an isolated neutral bus in each panel for connection of circuit neutral conductors.

4. Provide a separate ground bus marked with a green stripe along its front and bonded to the steel cabinet for con-necting grounding conductors.

C. Circuit Breakers:

1. Federal Specification WC-375, ambient-compensated, thermal magnetic type with interrupting capacity of 10,000 amperes symmetrical minimum.

2. Breaker terminals shall be UL listed as suitable for the type of conductor provided D. Multipole Breakers:

1. Provide common-trip type with a single operating handle.

2. Breaker design shall be such that an overload in one pole automatically causes all poles to open.

3. Maintain phase sequence throughout each panel so that any three adjacent breaker poles are connected to Phas-es A, B, and C, respectively.

E. Circuit Breaker with Ground-Fault Circuit Interrupter:

1. UL 1053 and NFPA 70.

2. Provide with “push-to-test” button, visible indication of tripped condition, and ability to detect a current imbal-ance of approximately 5 milliamperes.

F . Fusible Switches for Panelboards:

1. NEMA KS1, hinged door type.

2. Switches serving as motor disconnect means shall be horsepower rated.

2.11 FUSES

A. Cartridge Fuses, Current-limiting Type: UL 198C, Class J for 0 to 600 amps and Class L for 601 to 6000 amps.

INSTALLATION

3.1 INSPECTION

A. Examine areas and conditions under which raceways are to be installed, and substrate which will support raceways. Notify the Owner in writing of conditions detrimental to proper completion of the work. Do not proceed with work until unsatisfacto-ry conditions have been corrected in manner acceptable to Installer.

3.2 INSTALLATION

A. General: Install raceways as indicated; in accordance with manufacturer‘s written installation instructions, and in compli-ance with NEC, and NECA’s “Standards of Installation.”

1. Install units plumb and level, and maintain manufacturer‘s recommended clearances.

B. Coordinate with other work including wires/cables, boxes, and panel work, as necessary to interface installation of electri-cal raceways and components with other work.

C. Wiring Methods: shall be insulated conductors installed in EMT conduit above grade, Schedule 40 PVC below grade, except where specifically indicated or specified otherwise, or required by NFPA 70 to be installed otherwise.

3.3 INSTALLATION OF CONDUITS

A. General: Mechanically fasten together metal conduits, enclosures, and raceways for conductors to form continuous electri-cal conductor. Connect to electrical boxes, fittings and cabinets to provide electrical continuity and firm mechanical assembly.

B. Conduit Installation: Follow minimum requirements in other areas as follows:

1. Use liquid-tight flexible conduit where subjected to one or more of the following conditions:

(1) Between generator and wall mounted electrical system inside the generator building.

2. Cut conduits straight, properly ream, and cut threads for heavy wall conduit deep and clean.

3. Field-bend conduit with benders designed for purpose so as not to distort nor vary internal diameter.

4. Size conduits to meet NEC, except no conduit smaller than 3/4 inch shall penetrate concrete or masonry.

5. Fasten conduit terminations in sheet metal enclosures by 2 locknuts, and terminate with bushing. Install locknuts inside and outside enclosure.

C. Non-Metallic Conduit: Make solvent cemented joints in accordance with recommendation of manufacturer.

3.4 INSTALLATION OF ELECTRICAL CONNECTIONS

A. Coordinate with other work, including wires/cables, raceway and equipment installation, as necessary to properly interface installation of electrical connections for equip-ment with other work.

B. Connect electrical power supply conductors to equipment conductors in accordance with equipment manufacturer’s written instructions and wiring diagrams.

1. Mate and match conductors of electrical connections for proper interface between electrical power supplies and installed equipment.

C. Cover splices with electrical insulating material equivalent to, or of greater insulation resistivity rating, than electrical insulation rating of those conductors being spliced.

D. Prepare cables and wires, by cutting and stripping covering armor, jacket, and insulation properly to ensure uniform and neat appearance where cables and wires are termi-nated.

E. Tighten connectors and terminals, including screws and bolts, in accordance with equipment manufacturers published torque tightening values for equipment connectors.

1. Accomplish tightening by utilizing proper torquing tools, including torque screwdriver, beam-type torque wrench, and ratchet wrench with adjustable torque settings.

2. Where manufacturer‘s torquing requirements are not available, tighten connectors and terminals to comply with torquing values contained in UL’s Standard 486A.

3.5 BOXES, OUTLETS, AND SUPPORTS

A. Provide boxes in the wiring or raceway systems wherever required for pulling of wires, making connections, and mounting of devices or fixtures.

1. Each box shall have the volume required by NFPA 70 for the number of conductors enclosed in the box.

3.6 MOUNTING HEIGHTS

A. General: Mount panelboards, circuit breakers, and disconnecting switches so the height of the operating handle at its highest position will not exceed 78 inches from the floor.

3.7 SPLICES

A. Make splices in accessible locations. Make splices in conductors No. 10 AWG and smaller with an insulated pressure type connector. Make splices in conductors No. 8 AWG and larger with a solderless connector and cover with an insulation material equivalent to the conductor insulation.

3.8 INSTALLATION OF ELECTRICAL GROUNDING

A. General: Install electrical grounding systems where shown, in accordance with applicable portions of NEC, with NECA‘s “Standard of Installation,” and in accordance with recognized industry practices to ensure that products comply with requirements and serve intended functions. Grounding includes but is not limited to:

GROUND ALL EQUIPMENT

GROUND TO OTHER UTILITIES

B. Ground all exposed non-current-carrying metallic parts of electrical equipment, metallic raceway systems, grounding conductor in nonmetallic raceways, grounding conductor of nonmetallic sheathed cables, and neutral conductor of wiring systems.

C. Make ground connection to driven ground rods on the exterior of the building. Weld grounding conductors to underground grounding rods or electrodes or use ground clamps approved for underground connections.

D. Install clamp-on connectors only on thoroughly cleaned metal contact surfaces, to ensure electrical conductivity and circuit integrity.

3.9 GROUNDING CONDUCTOR

A. Provide an insulated, green-colored equipment ground consisting of the same size and type conductor as the circuit hot conductor for all feeder and branch circuits.

B. This conductor shall be separate from the electrical system neutral conductor.

C. Run a separate ground wire for each circuit even if several circuits share the same conduit. In no case shall the ground conductor be used in common for several circuits.

3.10 TESTS

A. Carry out all normal testing and operational checks to assure a complete, safe, and reliable system B. Devices Subject to Manual Operation: Each device subject to manual operation shall be operated at least five times, demonstrating satisfactory operation each time.

C. Circuit all branch circuits as shown, connect to phase and circuit number indicated. Circuit changes shall have prior approval of the Owner.

D. Correct any discrepancies found as a result of the above tests including replacement of conductors, splices, re-connecting loads, changing phases, installing additional ground rods, etc.

SUBMITTALS

4.1 General contractor is responsible to coordinate project requirements involving more than one trade, is responsible to coordinate between trades and equipment suppliers, is responsible for performance of subcontractors to verify that equipment delivered to the project site for installation is in compliance with project plans and specifications, and must verify that such equipment will properly interface with equipment specified by other trades for installation and use on the project.

4.2 For the purpose of meeting those responsibilities, General contractor A. shall review all submittals from sub contractors;

B. shall verify compliance of those submittals with project plans and specifications; and C. shall verify coordination of equipment identified in those submittals with equipment and/or work of other trades before forwarding submittals to project engineer for review. Evidence of the General contractor’s review and verification of the above requirements will be provided with submittals forwarded for review.

CATALOG SHEET NOTES

5.1 GENERAL

Catalog sheets are included in this drawing set which show major material items required for the project.

Specific manufacturers have been identified, but equivalent material items are welcome, even for specialized applications.

5.2 APPROVALS

If material items other than those indicated are to be provided, prior approval from the Contracting Officer/Contract Administrator/Engineer is required. Requests for prior approval shall be made at least 10 days before bid opening.

Prior approval shall not be required for material items which a consensus of manufacturers would agree to be of equivalent quality and performance.

5.3 SUBSTITUTIONS

Material items that cannot have substitutions or equivalents will be so marked.

5.4 SUMMARY

Catalog sheets have been included so that the bidder can have a better understanding of the material item requirements.

File details come from the government source that posted it. Updated .