Attachment_2_Revised.pdf

PDF 3 MB Posted Oct 21, 2018

Attached to: USCGC ASPEN DD FY19
Solicitation number: 70Z08519QP4502700
Issued by: Department of Homeland Security US Coast Guard

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ATTACHMENT 2 Revised see page iv for summary of revison.

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File	Type	Posted
Amendment_0002_70Z08519QP4502700_ASPEN_DD.pdf	PDF	Oct 21, 2018
ASPEN_DD_RFQ_70Z085-19-Q-P4502700_Rev21Oct18.pdf	PDF	Oct 21, 2018
Attachment_1_-_ASPEN_SSOS_Rev21Oct18.xlsx	XLSX spreadsheet	Oct 21, 2018
ASPEN_DD_RFQ_70Z085-19-Q-P4502700_Rev11Oct18.pdf	PDF	Oct 11, 2018
Amendment_0001_70Z08519QP4502700_ASPEN_DD.pdf	PDF	Oct 11, 2018
Attachment_1_-_ASPEN_SSOS_Rev11Oct18.xlsx	XLSX spreadsheet	Oct 11, 2018
Attachment_1.xls	XLS spreadsheet	Sep 26, 2018
70Z085-19-Q-P4502700.pdf	PDF	Sep 26, 2018
Attachment_5-_USCG_Ombudsman_Notice.pdf	PDF	Sep 26, 2018
Attachment_3-_Past_Performance_Information_Form.doc	DOC document	Sep 26, 2018
Attachment_4-_Request_for_Clarifications.docx	DOCX document	Sep 26, 2018
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USCGC ASPEN (WLB 208)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Jordan C Rank

(Rev-1, 18 October 2018)

USCGC ASPEN (WLB-225B) DRYDOCK AVAILABILITY FY2019

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: U/W Body, Preserve (100%) WORK ITEM 4: U/W Body, Preserve (Partial - Condition A) WORK ITEM 5: U/W Body, Preserve (Partial - Condition B) WORK ITEM 6: U/W Body, Preserve (Partial - Condition C) WORK ITEM 7: Hull Plating Freeboard, Preserve – Partial WORK ITEM 8: Hull Plating Freeboard, Preserve “100%” WORK ITEM 9: Hull and Structural Plating (General) -10.2-Pound Steel, Renew WORK ITEM 10: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Renew WORK ITEM 11: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 12: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 13: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew WORK ITEM 14: Hull and Structural Plating (General) - 7.65- Pound Steel Plate, Renew WORK ITEM 15: Hull And Structural Plating (General) - Degraded Weld (Steel), Repair WORK ITEM 16: Appendages (U/W), Leak Test WORK ITEM 17: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 18: Appendages (U/W) - Internal, Preserve WORK ITEM 19: Chain Locker(s), Clean and Inspect WORK ITEM 20: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 21: Voids (Non-Accessible), Leak Test WORK ITEM 22: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 23: Tanks (Ballast), Clean and Inspect WORK ITEM 24: Voids (Accessible), Clean and Inspect WORK ITEM 25: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 26: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 27: Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal WORK ITEM 28: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 29: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 30: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 31: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 32: Controllable Pitch Propeller, System Maintenance WORK ITEM 33: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 34: Sw Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 35: Fathometer Transducer, General Maintenance WORK ITEM 36: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 37: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 38: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 39: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 40: Sea Strainers (All Sizes), Renew WORK ITEM 41: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 42: Sea Strainers - Simplex (All Sizes), Clean and Inspect iii (Rev-1)

WORK ITEM 43: Sea Bay, Preserve 100% WORK ITEM 44: Fixed CO2 FF Bottles, Inspect and Hydrostatic Test WORK ITEM 45: Rudder(s), Preserve (“100%”) WORK ITEM 46: Rudder Bearings, Renewal WORK ITEM 47: Thruster Units (Bow And Stern), Overhaul WORK ITEM 48: Anchor Windlass, Inspect and Service WORK ITEM 49: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 50: Deleted WORK ITEM 51: Anchor(s), Preserve WORK ITEM 52: Hawse Pipes, Preserve WORK ITEM 53: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 54: Accessible Void(s), Preserve “100%” WORK ITEM 55: Tanks (Ballast), Preserve “100%” WORK ITEM 56: Tanks (Ballast), Preserve “Partial” WORK ITEM 57: Chain Locker, Preserve 100% WORK ITEM 58: Chain Lockers, Preserve – Partial WORK ITEM 59: Accessible Void(s), Preserve “Partial” WORK ITEM 60: Tanks (Potable Water), Preserve “100%” WORK ITEM 61: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 62: Superstructure, Preserve “Partial” WORK ITEM 63: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 64: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 65: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 66: Drydock WORK ITEM 67: Temporary Services, Provide - Cutter WORK ITEM 68: Sea Trial Performance, Support, Provide WORK ITEM 69: Main Mast, Preserve, 100% WORK ITEM 70: Bilges, Preserve WORK ITEM 71: Compartment Insulation (General), Renew WORK ITEM 72: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 73: Deck Covering, Wet/ Dry, Seal WORK ITEM 74: Firemain Valves, Overhaul or Renew WORK ITEM 75: Piping Insulation, Renew WORK ITEM 76: Vent Ducts, Renew WORK ITEM 77: Watertight Doors and Scuttles (External), Renew WORK ITEM 78: Handrails and Stanchions, Renew WORK ITEM 79: Vent Duct Filters and Screens, Renew WORK ITEM 80: Keel Plating and Weld Repair WORK ITEM 81: Window and Gasket, Renew WORK ITEM 82: Air Service Station, Renew WORK ITEM 83: Rudder and Rudder Stock, Renewal WORK ITEM 84: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 85: Superstructure Surfaces (Buoy Deck Area), Preserve WORK ITEM 86: Void Transducer, Repair iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

18OCT19 1 50 Deleted work item 50.

18OCT19 1 20 Added CIR requirement to para 3.7

18OCT19 1 23 Added CIR requirement to para 3.7

18OCT19 1 26 Made corrections to para 3.1.1

18OCT19 1 26 Added CIR requirement to para 3.21

18OCT19 1 27 Made corrections to para 3.1.1

18OCT19 1 64 Made corrections to para 3.1.1

18OCT19 1 70 Added para 3.1.5

18OCT19 1 83 Added para 3.1.1

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 225 BWLB 633-002, Rev A, Cathodic Protection Passive

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225 WLB 801-020, Rev B, Tank CAPACITY - 95% Curves

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin

Coast Guard Drawing 225B WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank

Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D

Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing

Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B WLB 114-001, Rev C; Shell Appendages

Coast Guard Drawing 225B WLB 170-1, Rev H; MAST A & D

Coast Guard Drawing 225B WLB 201-001, Rev D, Machinery Spaces Arrangement

Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev G, Stern Tube and Bearings A&D

Coast Guard Drawing 225B WLB 256-001, Rev P, Seawater Cooling System Diagram

Coast Guard Drawing 225B WLB 320-1, Rev L, Electrical One - Line Diagram

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225B WLB 541-001, Rev J, Fuel Oil System Diagram

Coast Guard Drawing 225B WLB 555-005, Rev D, CO2 System A/D, Fr 48 Aft, Block 930, 940, 950, 960A

Coast Guard Drawing 225B WLB 555-006, Rev A, CO2 System, A/D, Flammable Liquid Storeroom, Blk 901, 910

Coast Guard Drawing 225B WLB 555-007, Rev B, CO2 System, A/D, Emergency Generator Rm, Block vi (Rev-1)

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 562-002, Rev C; Rudder Structural A & D

Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 582-001, Rev -, Mooring and Towing A & D

Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-002, Rev K; Booklet of General Plans

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225B WLB 633-002, Rev A; Cathodic Protection Passive

Coast Guard Drawing 225B WLB 635-001, Rev E, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets

Coast Guard Drawing 225B WLB 801-003, Rev -, Curves of Forms and Cross Curves of Stability

Coast Guard Drawing 225B WLB 801-005, Rev A Tank CAPACITY - 95% Curves

Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing

Coast Guard Drawing 225B WLB 901-003, Rev A, Hull Block 901 Block Assembly

Coast Guard Drawing 225B WLB 940-001, Rev E; Hull Block 940 - Modules

Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev G, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 556-8, Rev C, CPP Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 562-2, Rev D, Rudder Structural A & D

Coast Guard Drawing 225B-WLB 611-1, Rev D, Lifting Pads - Main and Aux Machinery Room

Coast Guard Drawing 225B-WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B-WLB 243-002, Rev G, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev G, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 551-1, Rev G, Compressed Air System Diagram

Coast Guard Drawing 225B-WLB 561-003, Rev B; Steering Gear Arrangement

Coast Guard Drawing 225B-WLB 562-001, Rev G; Steering Components A/D

Coast Guard Drawing 225B-WLB 562-002, Rev D; Rudder - Struct A & D

Coast Guard Drawing 225B-WLB 562-003, Rev -; Thordon Lower Rudder Stock Bearing

Coast Guard Drawing 225B-WLB 562-004, Rev -; Pintle Bearing

Coast Guard Drawing 225B-WLB 601-001, Rev J, Gen Arr, Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB-573-001 Rev L, Buoy Handling System Arrangement

Coast Guard Drawing 225B-WLB-612, Rev-, Rails, Stanchions and Lifelines

Coast Guard Drawing 225-WLB 244-203, Rev E, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing 225-WLB-634-001; Rev F, Deck Covering Schedule

Coast Guard Drawing FL 1204-003, Rev A, Welded Padeyes & Link

Coast Guard Drawing 225B-WLB-070-001, Rev F, Fire, Watertight Integrity & Hazardous Locations Plan

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters vii (Rev-1)

Coast Guard Drawing 225B-521-001, Rev E, Firemain System Diagram

NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0740, (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Technical Publication (TP) 3518, Oct 2007, MDE Model 3608/1

Coast Guard Technical Publication (TP) 3523, Apr 2002, SWBS 241-A, Reduction Gear - Model 96DHCMG-Cp

Coast Guard Technical Publication (TP) 3523, SWBS 241-B, Nov 2007, Reduction Gear - Model

96DHCMGH-CP

Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, SWBS 245-B, Aug 2005, Instruction Manual for the Model 102 B Class Controllable Pitch Propeller and Shafting System

Coast Guard Technical Publication (TP) 3524, SWBS 245-B, May 2009, Propeller System, CPP - Model 110251007

Coast Guard Technical Publication (TP) 3534A, 07-JAN-97, Switchboards, Ship Service and Emergency Diesel Generator - Model D2

Coast Guard Technical Publication (TP) 3534B, 07-JAN-97, Switchboards, Ship Service and Emergency Diesel Generator - Model D2

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP

Coast Guard Technical Publication (TP) 3559, SWBS 581B, Jan 1997, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638

Coast Guard Technical Publication (TP) 3574, May 1996, Manufacturer's Instruction Book-SWBS Group(s) 633-638

Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60 (13’-4”)

Naval Sea Systems Command (NAVSEA) 0900-LP-060-4010, 1981, Fabrication, Welding & Inspection of Metal Boat & Craft Hulls

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements viii (Rev-1)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Requirements for Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (An)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint ix (Rev-1)

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and Alloy Steel

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric)

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2006, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2011, Chapter 16, Cofferdams

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual x (Rev-1)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Technical Publication TP 3557, Section 573-C, July 2016

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning xi (Rev-1)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings (SSPC)-SP 3, Power Tool Cleaning, 11-1-2004

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker xii (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

26 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. 165,000 26 N **Grounding Silver

Strip NSN: 5340-01-126-4569 1ea. 1,889

26 N **SST Straps NSN: 5340-01-126-4570 4ea. 28 26 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. 6 27 N 225' WLB Major

Overhaul Kit NSN: 5330-01-520-5284 1 ea. 35,249.00

27 N **225' WLB Seat (Split)

NSN: 5330-01-645-3665 1 ea. 12,500.00

27 Y *Seal Compression Tool

Onboard Tool 1 ea. 200.00

32 N Stat-O-Seal Washers NSN: 5310-01-212-5987

PN: 0-4-3-5

12 ea. 55.61

32 N O-Ring, Hub Flange Bolt Cover

NSN: 5331-00-983-9878

PN: 0-2-2-5

12 ea. 50.00

33 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.12 33 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-

3-2-11) 48 ea. 2.25

33 N Blade Seal NSN: 5331-01-623-0621 (2-

472 KA174-75)

4 ea. 55.00

33 Y Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. 100.00

35 N *** Fathometer Transducer, shallow water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-518-7231

PN: SS505

2 ea. 343.63

35 Y ***Fathometer Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770

PN: TH28/20-41-516CG

1 ea. 7,709.21

46 N Lower bearing NSN: 3120-21-912-7635 1 ea. 5,478.00 46 N Pintle bearing NSN: 3120-21-912-7634 1 ea. 2,610.00 47 N Seal Kit, Bow

Thruster NSN: 2010-01-555-9048 1 ea. 3,634.00

47 N Seal Spacer PN: B125SM44178 1 ea.

65 N Reference electrode, silver & silver chloride Siemens

Water Technologies

NSN: 5977-01-346-0750 2 ea. 1,300.02 xiii (Rev-1)

W3T105012 (Electrocatalytic

32622) 66 Y *Transducer Cover

Plate N/A 4 ea. 50.00

77 N QAWTD, 10-Dog, Left

N/A 1 ea. 5000

77 N QAWTS, raised N/A 1 ea. 5000 77 N WTH, 8-Dog, raised N/A 1 ea. 5000 77 N WTH, 8-Dog N/A 1 ea. 5000 83 N Rudder Seal Kit 5330-01-565-8083 1 ea. 2,000 83 N **Upper bearing 3110-01-466-9924 1 ea. 5,002.41 83 N **Pin, Straight, Headless 5315-01-565-8012 1 ea. 725

83 N **Pin, Straight, Headless

5315-01-565-8004 1 ea. 695

83 Y Rudder Blade Assembly (blade, stock, etc.)

2040-01-507-7034 1 ea. 298,000

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 U/W Body, Preserve (100%)

16 Appendages (U/W), Leak Test

20 Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect

21 Voids (Non-Accessible), Leak Test

23 Tanks (Ballast), Clean and Inspect

26 Propulsion Shafting; Remove, Inspect, and Reinstall

27 Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal

31 Controllable Pitch Propellers, Clean and Inspect

32 Controllable Pitch Propeller, System Maintenance

33 Controllable Pitch Propeller Hub, General Maintenance, Perform

41 Sea Strainers - Duplex (All Sizes), Overhaul

42 Sea Strainers - Simplex (All Sizes), Clean and Inspect

48 Anchor Windlass, Inspect and Service

49 Anchor Chain(s) and Ground Tackle, Inspect and Repair

64 Impressed Current Cathodic Protection System, Inspect and Maintain

70 Bilges, Preserve

83 Rudder and Rudder Stock, Renewal xv (Rev-1)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-1)

00000_0917_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

3 (Rev-1)

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

4 (Rev-1)

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine

979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here