SPEC_Description_of_Work_USCGC_MUSTANG_DD.pdf

PDF 2 MB Posted Apr 3, 2018

Attached to: USCGC MUSTANG DD
Solicitation number: 70Z080-18-Q-P4594400
Issued by: Department of Homeland Security US Coast Guard

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Attachment 2: Description of Work

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Amendment_1_Combined_Synopsis_Solicitation_Drydock_-_CGC_MUSTANG_FY-18.pdf	PDF	Apr 27, 2018
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USCGC MUSTANG (WPB 1310)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2018

Developed By: Michael R Martin

(Rev-0, 18 December 2017)

USCGC MUSTANG (WPB-110A) DRYDOCK AVAILABILITY FY2018

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: Accessible Void(s), Preserve “100%” (CSMP 2017014) WORK ITEM 2: Aft Steering Compartment, Partially Preserve and Insulate 33% WORK ITEM 3: Forward Auxiliary Space, Preserve (CSMP 2017011) WORK ITEM 4: Grabrail, Renew (CSMP 2017003) WORK ITEM 5: Hull Plating, MDE Exhausts, Renew (CSMP 2017001) WORK ITEM 6: Hull, Structural Repairs, Forepeak Tank (CSMP 2017006) WORK ITEM 7: Hull, Structural Closure (Aft Steering Hatch), Renew WORK ITEM 8: Hull, Structural Repairs, Magazine Locker (CSMP 2017002) WORK ITEM 9: Insulation, HVAC Space, Renew (CSMP 2017007) WORK ITEM 10: Piping, Sewage, Renew (CSMP 2017005) WORK ITEM 11: Ready Use Lockers, Foundation Mounts, Renew (CSMP 2017004) WORK ITEM 12: Tank, Potable Water, Structural Repairs (CSMP 2017010) WORK ITEM 13: Structural Analysis, 3D Laser Scan, Perform WORK ITEM 14: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 15: Hull Plating (U/W Body), Inspect WORK ITEM 16: Appendages (U/W), Leak Test WORK ITEM 17: Tanks (MP Fuel Service), Clean And Inspect WORK ITEM 18: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 19: Pilothouse Deck (Aluminum), Inspect WORK ITEM 20: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 21: Mechanical Shaft Seal Assemblies, Overhaul WORK ITEM 22: Propulsion Shaft Bearings (External), Renew WORK ITEM 23: Propulsion Shaft, Stern Tube Forward Bearing, Renew WORK ITEM 24: Stern Tube Bearing Housing, Perform Maintenance WORK ITEM 25: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 26: Propellers; Remove, Inspect, and Reinstall WORK ITEM 27: Exhaust Piping System, Inspect WORK ITEM 28: Sw Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 29: Speed Doppler, Remove, Inspect, and Reinstall - Doppler Valve, Overhaul WORK ITEM 30: Sea Valves, Overhaul or Renew WORK ITEM 31: Sea Strainers (All Sizes), Renew WORK ITEM 32: Steering Gear (General), Overhaul WORK ITEM 33: Rudder Assembly, Remove, Inspect and Reinstall WORK TIEM 34: Fin Stabilizers (General), Overhaul WORK ITEM 35: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 36: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 37: Grey Water Piping, Clean And Flush WORK ITEM 38: Sewage Piping, Clean And Flush WORK ITEM 39: Forward Peak Compartment, Preserve WORK ITEM 40: CPO Head, Preserve WORK ITEM 41: CPO Stateroom, Preserve WORK ITEM 42: Tanks (Grey Water Holding), Preserve “100%” iii (Rev-0)

WORK ITEM 43: Tanks (Potable Water), Preserve “100%” WORK ITEM 44: Tanks (Sewage Vacuum Collection), Preserve “100%” WORK ITEM 45: Aft Berthing Head, Preserve WORK ITEM 46: U/W Body, Preserve (“100%”) Used with Side Scan) WORK ITEM 47: Cathodic Protection System (Bilge and Sea Chest), Renew WORK ITEM 48: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 49: Floating Deck System, Aft Berthing, Renew WORK ITEM 50: Drydock WORK ITEM 51: Temporary Services, Provide - Cutter WORK ITEM 52: Sea Trial Performance, Support, Provide WORK ITEM 53: Strut Cofferdams, Port & Starboard, Preserve WORK ITEM 54: Hull Plating Freeboard, Preserve “100%” WORK ITEM 55: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 56: Voids (Non-Accessible), Leak Test WORK ITEM 57: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 58: Tanks, Air Test WORK ITEM 59: Tanks (Dirty Oil), Preserve “100%” WORK ITEM 60: Tank (Oily Water), Preserve “100%” WORK ITEM 61: Main Mast, Preserve, 100% WORK ITEM 62: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 63: Alignment Survey, Conduct iv (Draft-6)

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 079-001, Rev -, Damage Control Plan, Compartment and Accesses

Coast Guard Drawing 110 WPB 085-001, Rev -, Tank Capacity Curves

Coast Guard Drawing 110 WPB 085-002, Rev 1, Docking Plan

Coast Guard Drawing 110 WPB 085-007, Rev D, Booklet of General Plans

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan/Lifting Cradle(110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110B WPB 085-012, Rev B, Booklet of General Plans

Coast Guard Drawing 110 WPB 111-001, Rev B, Shell Expansion

Coast Guard Drawing 110 WPB 111-003, Rev -, Above Water Exhaust Port Insert Plate Modifications

Coast Guard Drawing 110 WPB 113-001, Rev D, Inner Bottom Plating

Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap

Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail

Coast Guard Drawing 110 WPB 115-001, Rev -, Longitudinal Girders

Coast Guard Drawing 110 WPB 117-001, Rev A, Transverse Sections

Coast Guard Drawing 110 WPB 121-001, Rev -, Longitudinal Bulkheads

Coast Guard Drawing 110 WPB 161-001, Rev A, Main Shaft Strut Details

Coast Guard Drawing 110 WPB 161-002, Rev -, Main Shaft Strut Installation

Coast Guard Drawing 110 WPB 161-003, Rev A, Intermediate Shaft Strut Details

Coast Guard Drawing 110 WPB 161-004, Rev -, Intermediate Shaft Strut Installation

Coast Guard Drawing 110 WPB 161-006, Rev -, Intermediate Shaft Strut Manufacturing Details (Supercedes 110, 110B, 110C-WPB-161-003)

Coast Guard Drawing 110 WPB 163-002, Rev-; Auxiliary Sea Chest Details

Coast Guard Drawing 110 WPB 167-002, Rev -, Manhole Details

Coast Guard Drawing 110 WPB 171-001, Rev B, Mast Details

Coast Guard Drawing 110 WPB 171-002, Rev F, Mast Details

Coast Guard Drawing 110 WPB 201-003, Rev -, Machinery Arrangement

Coast Guard Drawing 110 WPB 243-002, Rev B, Propulsion Shafting Details

Coast Guard Drawing 110 WPB 243-005, Rev -, Shaft Locking Device

Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details vi (Rev-0)

Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details

Coast Guard Drawing 110 WPB 245-005, Rev -, Assembly of Oil Injection Equipment

Coast Guard Drawing 110 WPB 256-001, Rev A, Main Engine S.W. Cooling System Arrangement & Details

Coast Guard Drawing 110 WPB 256-002, Rev -, Auxiliary Sea Water Cooling Systems Arrg’t. & Details

Coast Guard Drawing 110 WPB 256-003, Rev -, Mods to SW Cooling Incidental to Install of Charge Air Cooler Diverter Valve

Coast Guard Drawing 110 WPB 256-004, Rev B, SSDG Seawater Cooling Ripout & Instl

Coast Guard Drawing 110 WPB 259-001, Rev D, Main Engine Exhaust Piping System

Coast Guard Drawing 110 WPB 259-002, Rev -, Genset Exhaust Piping System

Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/ Companion Flanges & Gaskets

Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly (w/Companion Flanges & Gaskets)

Coast Guard Drawing 110 WPB 259-007, Rev A, SSDG Exhaust Piping Mod Ripout & Instl

Coast Guard Drawing 110 WPB 501-001, Rev E, Piping System Schematics

Coast Guard Drawing 110 WPB 521-001, Rev B, Firemain Piping Arrg’t & Details

Coast Guard Drawing 110 WPB 526-001, Rev D; Scuppers & Deck Drains Piping Arrangement

Coast Guard Drawing 110 WPB 528-001, Rev B, Sewage Piping A&D

Coast Guard Drawing 110 WPB 558-001, Rev C, Vent, Fills and Sound Tube Details

Coast Guard Drawing 110 WPB 561-001, Rev -, Steering System Details

Coast Guard Drawing 110 WPB 561-002, Rev -, Steering System Details – Piping

Coast Guard Drawing 110 WPB 565-002, Rev -, Fin Stabilization - Piping

Coast Guard Drawing 110 WPB 601-002, Rev D, Outboard Profile and Weather Decks

Coast Guard Drawing 110 WPB 601-026, Rev -, Aft Qtrs Bulkheads Layout

Coast Guard Drawing 110 WPB-602-1, Rev A, Visual Identification Plan

Coast Guard Drawing 110 WPB 621-002, Rev -, Joiner Work Details

Coast Guard Drawing 110 WPB 621-004, Rev F, Joiner Work Floating Deck

Coast Guard Drawing 110 WPB 633-001, Rev A; Cathodic Protection Plan & Detail

Coast Guard Drawing 110 WPB 635-001, Rev -, Linings & Insulation Plan & Details

Coast Guard Drawing 110 WPB 641-001, Rev -, Officer and CPO Stateroom (Furniture Details)

Coast Guard Drawing 110 WPB 643-001, Rev -, Furniture Details, Enlisted Men’s Fwd Qtrs

Coast Guard Drawing 110 WPB 713-001, Rev -, Magazine Details

Coast Guard Drawing 110 WPB 713-002, Rev -, Ready Use Locker

Coast Guard Drawing 110B WPB 121-002, Rev C, Water Tanks Bulkhead Repairs and Modification

Coast Guard Drawing 110B WPB 601-026, Rev B, Aft Qtrs Bulkheads Layout

Coast Guard Drawing 110B WPB 612-001, Rev G, Handrail & Grabrail Details

Coast Guard Drawing 110B WPB 641-002, Rev C, Officer and CPO Stateroom (Furniture Details)

Coast Guard Drawing 110C WPB 161-005, Rev G, Stern Tube Installation Details

Coast Guard Drawing 110C WPB 167-013, Rev A, 24"X 24", Alum, 4 Dog, Quick Acting, Flush Mount, Weather Tight Hatch

Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details vii (Rev-0)

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details)

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets)

Coast Guard Drawing 110C WPB 581-002, Rev B, Anchor HDLG and Hawse Pipe Details

Coast Guard Drawing 110C WPB 601-026, Rev -, Aft Qtrs Bulkheads Layout

Coast Guard Drawing 110C WPB 601-027, Rev D, Outboard Profile & Weather Deck

Coast Guard Drawing 110C WPB 621-002, Rev A, Joiner Work Details (CPO & Crew Area)

Coast Guard Drawing 110C WPB 621-005, Rev B, Joiner Work Details -Title Sheet, Galley, Mess,AFT,Crews

Coast Guard Drawing 110 WPB 633-1, Rev A, Cathodic Protection Plan & Detail

Coast Guard Drawing 110 WPB 633-2, Rev -, Cathodic Protection Installation Schematic & Layout

Coast Guard Drawing 110C WPB 635-001, Rev -, Linings & Insulation Plan & Details

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual

Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure

Coast Guard Technical Publication (TP) 2930, Jun 2014, Doppler Speed Log – Model SRD-331 – Operation, Service & Installation Manuals

Coast Guard Technical Publication (TP) 2931, Oct 2014, Steering System

Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual

Coast Guard Technical Publication (TP) 3495, May 2014, Chapter 243, Installation Duramax Shaft Seal System

Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System

Coast Guard Technical Publication (TP) 4655, Sep 2007, Cathodic Protection System

Coast Guard Technical Publication (TP) 3906, Oct 2002, Ship’s Steering Gear System

Coast Guard Technical Publication (TP) 4666, Feb 2014, Steering System

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking viii (Rev-0)

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

2014, Standard Specification for Anaerobic Single Component Adhesives

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1- 1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Petroleum Institute (API) Specification 5L, 2004, Specification for Line Pipe

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for Nondestructive Testing Personnel Qualification and Certification

American Society of Mechanical Engineers (ASME) B16.34, 2014, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) A572, 2006, Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel

ASTM International (ASTM) A606, 2004, Standard Specification for Steel, Sheet and Strip, High- Strength, Low-Alloy

ASTM International (ASTM) B209, 2004, Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2014, Standard Specification for Anaerobic Single Component Adhesives

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging

Commercial Item Description (CID) A-A-59316, Nov 2014, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec), MMM-A-121, Oct 1999, Adhesive Bonding Vulcanized Synthetic Rubber to Steel ix (Rev-0)

International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for Coding Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2014 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2014 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

MIL-DTL-15562, May 1996, Matting or Sheet, Floor Covering Insulating for High Voltage requirements

MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636

MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-S-8660C(2), Silicone Compound, NATO Code # S-736

MIL-STD-2148, Oct 1989, Vibration Damping Materials

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2006, Chapter 16, Cofferdams

NAVSEA Drawing 7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-921865, Rev P; Cathodic Protection Hull Zinc Anodes

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) 4348, Core, 1995, Honeycomb, Aluminum Alloy, Corrosion Inhibited for Sandwich Construction 5052, 350 (177)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) A 25463, 1999, Adhesive, Film Form, Metallic Structural Sandwich Construction

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2014, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2014, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2014, Power Tool Cleaning x (Rev-0)

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2014, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2014, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters xi (Rev-0)

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

7 N 4 Dog, Quick

Acting, Weathertight, 24”x24”, Aluminum, Flush Mount Hatch

NSN: 2040-01-298-5741 1 ea. $2,274.56

19 N Anti-fatigue matting NSN: 7220-01-598-6144 40 sq ft

18.00

20 N **4" Diameter x 28' Long, Aquamet-17 propulsion shaft

NSN: 2014-01-445-7940 2 ea. 8,700.00

20 N *Oil Injection Equipment Kit

01-F15-4088 1 set 6,000.00

21 N Shaft seal assembly kit

NSN: 5330-01-497-8095 2 ea. 859.48

21 N **Shaft seal assembly

NSN: 4320-01-497-8057 2 ea. 3,111.84

21 N Emergency Shaft Seal Inflator Kit

NSN: 5330-01-497-9866 2 ea. 175.00

22 N **Main Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

22 N **Intermediate Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5" OD x 16”

Long

NSN: 3120-01-222-3927 2 ea. 200.00

23 N **Stern Tube Bearing, Bronze and

Rubber cutlass bearing, 4" ID x 5" OD x 8” Long

NSN: 3120-01-238-0689 2 ea. 150.00

24 N **Forward Bearing Housing

NSN: 3130-01-442-2863 2 ea. 2,472.11

26 Y **Propeller, LH NSN: 2014-01-222-2440 1 ea. 23,445.00 26 Y **Propeller, RH NSN: 2014-01-222-2441 1 ea. 22,800.00 27 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00 xii (Rev-0)

27 N **Starboard spray ring

NSN: 2990-01-475-9620 1 ea. 1,584.00

27 N **Port 8” flapper valve

NSN: 4810-01-475-8648 1 ea. 2,072.00

27 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

27 N MDE gasket kit NSN: 5330-01-475-8157 2 ea. 389.45 27 N MDE gasket kit NSN: 5330-01-475-8169 2 ea. 312.52 27 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24 27 N Turbo Charger gasket NSN: 5330-01-424-6806 2 ea 283.01

27 N Expansion bellows and flower pot to bellows

NSN 5330-01-394-8528 6 ea 96.84

27 N Softpatch Kit NSN: 2040-01-469-1629 1 kit 1812.37

29 N ***CELZ-SRD-331

Doppler speed log NSN: 5845-01-302-4161 1 ea. 3,255.08

30 N **Magazine Sprikler Valve

NSN: 4810-01-220-7415 1 ea. 386.00

30 Y 3-way rotary valve, Port

NSN: 4810-01-540-7200 PN:

LeslieU107963101Port

1 ea. 14360.83

30 Y 3-way rotary valve, Stbd

NSN: 4810-01-541-0813 PN:

LeslieU107963101STBD

1 ea. 14360.83

31 N 2 ½” Duplex Strainer NSN: 4730-01-394-9731 4 3817.00 31 N 4” Duplex Strainer NSN: 4730-01-173-1413 2 7088.27 31 N ½” Duplex Strainer for RO

NSN: 4730-01-600-9049 1 600.00

31 N 1” Simplex Strainer NSN: 5840-00-732-0829 1 195.32 33 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00 33 N **Lower Rudder

Bearing NSN 3120-01-477-8696 2 ea. 1,364.00

34 N Spherical Roller Bearing

NSN: 3110-00-902-7288 2 ea. 314.80

34 N Spherical Roller Bearing

NSN: 3120-99-806-7289 4 ea. 221.07

34 N Bolt, Trunnion, Special

NSN: 5325-01-394-7933 4 ea. 367.67

34 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 ea. 145.44 34 N Tiller Spacer Flange

Bush NSN: 5365-99-807-4040 4 ea. 163.73

34 N Trunnion Spacer Flange Bush

NSN: 3120-01-396-1724 4 ea. 159.25

34 N Circlip NSN: 5365-99-902-2593 8 ea. 2.76 34 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 ea. 4.44 34 N Actuator seals NSN: 5330-99-729-7570 4 ea. 128.87 34 N Fin Rod Eye

Bearings (Assy) NSN: 3120-01-377-1940 4 ea. 1,190.95

34 N Rod Eye Lock nut NSN: 5310-01-468-7665 4 ea. 23.76 34 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 ea. 20.86 34 Y **Fin Stabilizer NSN: 2040-99-726-4768 2 ea. 19,987.00 xiii (Rev-0) assembly 34 N **Fin Stabilizer

Lower Bearing/Bushing

NSN: 3120-99-726-2345 2 ea. 1,091.25

34 N Fin Stabilizer Cooler NSN: 4420-99-820-3141 2 ea. 706.71 34 N Fin Stabilizer

Sealing Kit consists of (5) pre-cut rings of Slade 3300 packing material

(DELAMAR)

NSN: 2040-01-566-3198 2 ea. 499.80

36 N **Transmitter, Liquid Quantity

NSN: 6680-01-233-9518 1 ea. 1,458.91

36 N Non-Return Flapper Valve

NSN: 4820-01-217-8241 1 ea. 40.54

51 Y ***Transducer Cover Plate

N/A 1 ea. 50.00

54 N Sound Damping Tiles

NSN: 9330-01-249-8427 2 bx 446.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-0)

Consolidated List of Critical Inspection Items

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Aft Steering Compartment, Partially Preserve and Insulate 33%

16 Appendages (U/W), Leak Test

17 Tanks (Mp Fuel Service), Clean And Inspect

19 Pilothouse Deck (Aluminum), Inspect

20 Propulsion Shafting, Remove, Inspect, and Reinstall

26 Propellers; Remove, Inspect, and Reinstall

33 Rudder Assembly, Remove, Inspect and Reinstall

34 Fin Stabilizers (General), Overhaul

39 Forward Peak Compartment, Preserve

47 U/W Body, Preserve (“100%”) Used with Side Scan)

49 Impressed Current Cathodic Protection System, Inspect and Maintain

50 Floating Deck System, Aft Berthing, Renew

57 Voids (Non-Accessible), Leak Test

59 Tanks, Air Test xv (Rev-0)

Principal Characteristics

110’ WPB (A-CLASS)

PHYSICAL

Length overall 110' 0" or 113' if stern flap present Length between perpendiculars 104' 1/2" Depth 10' 1/2" Beam, molded 21' 1" Depth, molded 10' 11-1/4" Full load draft 6' 5-3/4" Height of highest projection 55' Full load displacement 165.1 long tons Anchor 210 lb Sea Anchor with 400 ft of 0.5" BBB Chain Shore tie voltage requirements 450VAC 400A 3PH 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel Main weatherdeck & superstructure 5086 Aluminum Alloy Frame spacing Various Bulkheads Seven watertight transverse Fin stabilizers Frame 22-1/2

MACHINERY

Main Propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500 RPM

(max) Reduction Gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio

Number of Propellers 2 Number of Blades 5 Diameter of Propeller 49.6" Pitch 61.4"

RPM N/A

Shaft AQUAMET 17 Shaft Diameter 4" Shaft Seal Johnson Duramax split face seal Shaft Bearings Rubber Cutless or Thordon Rudders Twin underslung type, 5 sq ft each Ship's Service Generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK CAPACITIES

Fuel Oil (95%) 11,250 gal.

Fresh Water (100%) 1,760 gal.

Lubricating Oil (95%) 109 gal.

1 (Rev-0)

00000_0917_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

3 (Rev-0)

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2014, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine

979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats

4 (Rev-0) have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here