OCRACOKE__(WPB_110A)_DD_FQ2_TKO_18R0.pdf

USCGC OCRACOKE (WPB 1307)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2018

Developed By: Tim O'Brien

(Rev-0, 28 August 2017)

USCGC OCRACOKE (WPB-110A) DRYDOCK AVAILABILITY FY2018

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ........................................................................................................................................... v Consolidated List of References ................................................................................................................... vi Consolidated List of Government-furnished Property ............................................................................... xiv Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics .......................................................................................................................... xviii General Requirements WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform (D) WORK ITEM 2: Hull Plating (U/W Body), Inspect (D) WORK ITEM 3: Aluminum Hull and Structural Repairs - 1/4" Plate (O) WORK ITEM 4: Aluminum Hull and Structural Repairs - 3/16" Plate (O) WORK ITEM 5: Aluminum Hull and Structural Repairs - 5/16" Plate (O) WORK ITEM 6: Hull and Structural Plating Repairs -Crack (Aluminum) (O) WORK ITEM 7: Hull and Structural Plating Repairs - Crack (Steel) (O) WORK ITEM 8: Steel Hull and Structural Plating Repairs (5-Pound) (O) WORK ITEM 9: Steel Hull and Structural Plating Repairs (7.0 Pound, 7.5-Pound or 7.65-Pound) (O) ... 31 WORK ITEM 10: Steel Hull and Structural Plating Repairs, Corrugated Plate (4.0-Pound) (O) WORK ITEM 11: Appendages (U/W), Leak Test (D) WORK ITEM 12: Appendages (U/W) - Internal, Preserve (O) WORK ITEM 13: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect (D) WORK ITEM 14: Voids (Non-Accessible), Leak Test (D) WORK ITEM 15: Voids (Non-Accessible), Internal Surfaces, Preserve (O) WORK ITEM 16: Tanks, Air Test (O) WORK ITEM 17: Tanks (Potable Water), Clean and Inspect (D) WORK ITEM 18: Tanks (Dirty Oil and Waste), Clean and Inspect (D) WORK ITEM 19: Main Mast, Preserve, 100% (D) WORK ITEM 20: Propulsion Shafting, Remove, Inspect, and Reinstall (D) WORK ITEM 21: Mechanical Shaft Seal Assemblies, Overhaul (D) WORK ITEM 22: Propulsion Shaft Bearings (External), Renew (O) WORK ITEM 23: Propulsion Shaft, Stern Tube Forward Bearing, Renew (O) WORK ITEM 24: Propulsion Shaft, Forward Bearing Housing, Renew (O) WORK ITEM 25: Propellers; Remove, Inspect, and Reinstall (D) WORK ITEM 26: Exhaust Piping System, Inspect (D) WORK ITEM 27: SW Heat Exchangers; Clean, Inspect And Hydro (D) WORK ITEM 28: Fathometer Transducer, Renew (D) WORK ITEM 29: Speed Doppler, Doppler Valve, Clean and Inspect (D) WORK ITEM 30: Underwater (Speed) Log Transducer(s), Renew (D) WORK ITEM 31: Sea Valves and Waster Pieces, Overhaul or Renew (D) WORK ITEM 32: Sea Strainers (All Sizes), Renew (D) WORK ITEM 33: Through-Deck Packing Glands, Renew (D) WORK ITEM 34: Fuel Valve Reach Rod Assemblies, Renew (D) WORK ITEM 35: FM-200 Fixed Fire Suppression System Cylinders, Inspect (D) WORK ITEM 36: FM-200 Fixed Fire Suppression Cylinders, Hydro-Test (D) WORK ITEM 37: Steering Gear (General), Overhaul (D) WORK ITEM 38: Rudder Assembly, Remove, Inspect and Reinstall (D) WORK ITEM 39: Fin Stabilizers (General), Overhaul (D) WORK ITEM 40: Sewage Piping, Clean And Flush (D) WORK ITEM 41: Joiner Bulkhead Panels, Renew (D) WORK ITEM 42: Forward Peak Compartment, Preserve (D) iii (Rev-0)

WORK ITEM 43: Forward Head, Preserve (D) WORK ITEM 44: Forward Berthing, Preserve (D) WORK ITEM 45: CPO Head, Preserve (D) WORK ITEM 46: CPO Stateroom, Preserve (D) WORK ITEM 47: Aft Steering Compartment, Preserve and Insulate (D) WORK ITEM 48: Strut Cofferdams, Port & Starboard, Preserve (D) WORK ITEM 49: Tanks (Grey Water), Preserve “100%” (O) WORK ITEM 50: Tanks (Dirty Oil), Preserve “100%” (O) WORK ITEM 51: Tanks (Grey Water Holding), Preserve “100%” (O) WORK ITEM 52: Tanks (Potable Water), Preserve “100%” (O) WORK ITEM 53: Tank (Oily Water), Preserve “100%” (O) WORK ITEM 54: Bilge Surfaces, Preserve (D) WORK ITEM 55: Bilges (Machinery Space), Preserve (Partial) (D) WORK ITEM 56: Battery Space, Preserve and Insulate (D) WORK ITEM 57: Decks - Exterior, Preserve (“MIL-Spec/Flight Deck” System) (D) WORK ITEM 58: U/W Body, Preserve (100%) (D) WORK ITEM 59: Stern Tube Interior Surfaces, Preserve 100% (O) WORK ITEM 60: Hull Plating Freeboard, Preserve “100%” (D) WORK ITEM 61: Superstructure, Preserve “100%” (D) WORK ITEM 62: Cathodic Protection System (Bilge and Sea Chest), Renew (D) WORK ITEM 63: Impressed Current Cathodic Protection System, Inspect and Maintain (D) WORK ITEM 64: Impressed Current Cathodic Protection System Reference Cells, Renew (O) WORK ITEM 65: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew (O) WORK ITEM 66: CAPAC Anode Assembly, Renew (O) WORK ITEM 67: Insulation, Bulkhead/Overhead/Pipe, Renew (D) WORK ITEM 68: Drydock (D) WORK ITEM 69: Data Service, Provide (D) WORK ITEM 70: Sea Trial Performance, Support, Provide (D) WORK ITEM 71: Temporary Services, Provide - Cutter (D) WORK ITEM 72: Deck Covering, Carpeting, Renew (D) WORK ITEM 73: Deck Covering System in Galley and Mess Deck, Renew (D) WORK ITEM 74: A/C Mechanical Storage Space, Seal (CSMP 2017014) (D) WORK ITEM 75: Deck Covering, (Interior Wet/Dry), Renew (CSMP 2017006) (D) WORK ITEM 76: Hatch, Drain Line, Renew (CSMP–2016005) (D) WORK ITEM 77: Hull, Structural, Engineroom Overhead, Repair (CSMP–20016008) (D) WORK ITEM 78: Hull, Structural Repairs, Overhead, Repair (D) WORK ITEM 79: Hull, Structural Closures (CPO Passageway Hatch), Renew (CSMP–2016004) (D) . 285 WORK ITEM 80: HVAC Machinery Space, Preserve CSMP 2017004 (D) WORK ITEM 81: Piping, Bilge Drainage, Forepeak & Chain Locker, Renew (CSMP–20016001) (D) . 291 WORK ITEM 82: Piping, Bilge Drainage, Port Cofferdam, Renew (CSMP–20016013) (D) WORK ITEM 83: Piping, Fuel Oil, Renew (CSMP 2016009) (D) WORK ITEM 84: Piping, Raw Water, A/C Condenser, Renew (CSMP-2017-004) (D) WORK ITEM 85: Piping, Potable Water, Vent Fill, Inspect (CSMP–20016011) (D) WORK ITEM 86: Piping, Sewage Discharge, Renew (CSMP–20016003) (D) WORK ITEM 87: Soft Patch, Aluminum Plating, Inspect (CSMP 2016010) (D) WORK ITEM 88: Stanchions, Renew (CSMP 2017015) (D) WORK ITEM 89: Vents, Gooseneck, Inspect (CSMP 2015008) (D) WORK ITEM 90: Foundation Mounts, HF Antenna Base, Renew (CSMP 2017017) (D) WORK ITEM 91: Hull and Structural Plating Repairs (6.0-Pound or 5.63-Pound) (O) WORK ITEM 92: Hull and Structural Plating – 10.0-Pound Steel, Repair (O) iv (Rev-0)

WORK ITEM 93: Tanks (MP Fuel Service), Clean and Inspect (D) WORK ITEM 94: Grey Water Holding Tank(s), Clean and Inspect (D) WORK ITEM 95: Sewage Holding Tank(s), Clean and Inspect (D) WORK ITEM 96: Grey Water Piping, Clean and Flush (D) WORK ITEM 97: Propulsion System, Alignment Check (D) v (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

“A Class” Coast Guard Drawing 110 WPB 074-002, Rev -, Welding Details Handbook Coast Guard Drawing 110 WPB 079-001, Rev-, Damage Control Plan Coast Guard Drawing 110 WPB 085-001, Rev -, Tank Capacity Curves Coast Guard Drawing 110 WPB 085-002, Rev B, Docking Plan Coast Guard Drawing 110 WPB 085-007, Rev D, Booklet of General Plans Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan/Lifting Cradle(110-WPB,110B-

WPB,110C-WPB)

Coast Guard Drawing 110 WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110 WPB 113-001, Rev D, Inner Bottom Plating Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Coast Guard Drawing 110 WPB 117-001, Rev A, Transverse Sections (1301-1311) Coast Guard Drawing 110 WPB 117-001, Rev A, Transverse Sections Coast Guard Drawing 110 WPB 121-001, Rev -, Longitudinal Bulkheads Coast Guard Drawing 110 WPB 131-001, Rev B, Deck Construction Plan (1301 - 1311) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vii (Rev-0)

Coast Guard Drawing 110 WPB 131-001, Rev B, Deck Construction Plan Coast Guard Drawing 110 WPB 151-004, Rev -, Superstructure Details (1301) Coast Guard Drawing 110 WPB 161-001, Rev A, Main Shaft Strut Details Coast Guard Drawing 110 WPB 161-002, Rev -, Main Shaft Strut Installation Coast Guard Drawing 110 WPB 161-002, Rev-, Main Shaft Strut Installation Coast Guard Drawing 110 WPB 161-003, Rev A, Intermediate Shaft Strut Details Coast Guard Drawing 110 WPB 161-004, Rev -, Intermediate Shaft Strut Installation Coast Guard Drawing 110 WPB 161-006, Rev -, Intermediate Shaft Strut Manufacturing Details Coast Guard Drawing 110 WPB 163-002, Rev -, Auxiliary Sea Chest Details Coast Guard Drawing 110 WPB 163-002, Rev-; Auxiliary Sea Chest Details Coast Guard Drawing 110 WPB 167-003, Rev -, Flush Hatch Details Coast Guard Drawing 110 WPB 171-001, Rev B, Mast Details Coast Guard Drawing 110 WPB 171-002, Rev E, Mast Details Coast Guard Drawing 110 WPB 201-003, Rev-, Machinery Arrangement Coast Guard Drawing 110 WPB 243-002, Rev B, Propulsion Shafting Details Coast Guard Drawing 110 WPB 243-005, Rev -, Shaft Locking Device Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shafting Details Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details Coast Guard Drawing 110 WPB 245-005, Rev -, Assembly of Oil Injection Equipment Coast Guard Drawing 110 WPB 245-005, Rev-, Assembly of Oil Injection Equipment Coast Guard Drawing 110 WPB 256-001, Rev A, Engine SW Cooling System A&D (1301) Coast Guard Drawing 110 WPB 256-001, Rev A, Main Engine Sea Water Cooling System Arrangement

& Details Coast Guard Drawing 110 WPB 256-002, Rev -, Aux SW Cooling System A&D (1301-1302) Coast Guard Drawing 110 WPB 256-003, Rev -, Mods to SW Cooling Incidental to Install of Charge Air

Cooler Diverter Valve Coast Guard Drawing 110 WPB 256-004, Rev B, SSDG Seawater Cooling Ripout & Instl Coast Guard Drawing 110 WPB 259-001, Rev D, Main Engine Exhaust Piping System Coast Guard Drawing 110 WPB 259-002, Rev -, Genset Exhaust Piping System Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/

Companion Flanges & Gaskets Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly

(w/Companion Flanges & Gaskets) Coast Guard Drawing 110 WPB 259-007, Rev A, SSDG Exhaust Piping Mod Ripout & Instl Coast Guard Drawing 110 WPB 261-001, Rev A, Fuel Oil Service Piping A&D Coast Guard Drawing 110 WPB 501-001, Rev D, Piping System Schematics Coast Guard Drawing 110 WPB 501-001, Rev D, Piping System Schematics Coast Guard Drawing 110 WPB 501-001, Rev E, Piping System Schematics Coast Guard Drawing 110 WPB 506-001, Rev B, Reach Rod Details Coast Guard Drawing 110 WPB 521-001, Rev B, Firemain Piping A&D (1301) Coast Guard Drawing 110 WPB 526-001, Rev D; Scuppers & Deck Drains Piping Arrangement viii (Rev-0)

Coast Guard Drawing 110 WPB 526-003, Rev A, Hatch Drains Coast Guard Drawing 110 WPB 528-001, Rev B, Sewage Piping A&D (1301) Coast Guard Drawing 110 WPB 528-001, Rev B, Sewage Piping A&D Coast Guard Drawing 110 WPB 528-001, Rev B, Sewage Piping Arrangement & Details (1301) Coast Guard Drawing 110 WPB 529-001, Rev C, Bilge Piping A&D Coast Guard Drawing 110 WPB 541-001, Rev -, Fuel Oil Transfer Piping A&D Coast Guard Drawing 110 WPB 558-001, Rev B, Vents, Fills, and Sound Tube Details Coast Guard Drawing 110 WPB 558-001, Rev C, Vent, Fills and Sound Tube Details Coast Guard Drawing 110 WPB 558-001, Rev C, Vents Fills & Sound Tube Details Coast Guard Drawing 110 WPB 558-002, Rev -, Replacement Gooseneck Assemblies for Compartment and Tank Vents Coast Guard Drawing 110 WPB 561-001, Rev -, Steering System Details Coast Guard Drawing 110 WPB 561-002, Rev -, Steering System Details – Piping Coast Guard Drawing 110 WPB 561-002, Rev -, Steering System Details – Piping Coast Guard Drawing 110 WPB 565-002, Rev -, Fin Stabilization - Piping Coast Guard Drawing 110 WPB 583-009, Rev C, Inflatable Life Raft Cradle Mods Coast Guard Drawing 110 WPB 601-002, Rev D, Outboard Profile and Weather Decks Coast Guard Drawing 110 WPB 604-001, Rev -, Door and Hatch Key Plan & Lock Out Coast Guard Drawing 110 WPB 612-001, Rev B, Handrail & Grabrail Details Coast Guard Drawing 110 WPB 633-001, Rev A, Cathodic Protection Plan & Details Coast Guard Drawing 110 WPB 633-001, Rev A; Cathodic Protection Plan & Detail Coast Guard Drawing 110 WPB 633-002, Rev-, Cathodic Protection Installation, Schematic, & Layout Coast Guard Drawing 110 WPB 636-001, Rev A, Noise Damping Details Coast Guard Drawing 110 WPB 641-001, Rev -, Officer and CPO Stateroom (Furniture Details) Coast Guard Drawing 110 WPB 643-001, Rev -, Furniture Details, Enlisted Men’s Fwd Qtrs Coast Guard Drawing 110 WPB 85-007, Rev D, Booklet of General Plans Coast Guard Drawing 110 WPB-256-002, Rev -, Aux S.W. Cooling System A&D (1301-1302) Coast Guard Drawing 110B WPB 085-008, Rev B, Booklet of One Line Diags Coast Guard Drawing 110B WPB 117-002, Rev C, Holes in Transv Sections Coast Guard Drawing 110B WPB 184-001, Rev B, Equipment Foundations Electronics Coast Guard Drawing 110B WPB 321-003, Rev -, Main Wireways Coast Guard Drawing 110B WPB 601-002, Rev D, Outboard Profile & Weather Deck Coast Guard Drawing 110B WPB 641-002, Rev C, Officer and CPO Stateroom (Furniture Details) Coast Guard Drawing 110B WPB 643-001, Rev D, Furniture Details, Enlisted Men’s Fwd Qtrs Coast Guard Drawing 110C WPB 085-007, Rev C; Booklet of Gen Drawings (List of Particulars) Coast Guard Drawing 110C WPB 161-005, Rev G, Stern Tube Installation Details Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details) Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets) Coast Guard Drawing 110C WPB 581-002, Rev B, Anchor HDLG and Hawse Pipe Details Coast Guard Drawing 110C WPB 601-027, Rev D, Outboard Profile & Weather Deck Coast Guard Drawing 110C WPB 621-002, Rev A, Joiner Work Details (CPO & Crew Area) ix (Rev-0)

Coast Guard Drawing 110C WPB 635-001, Rev D, Linings & Insulation Plan & Details Coast Guard Drawing 110C WPB 636-001, Rev-, Noise Damping Details Coast Guard Drawing 110C WPB 641-002, Rev A, Officer and CPO Stateroom (Furniture Details) Coast Guard Drawing 110C WPB 643-001, Rev -, Furniture Details, Enlisted Men’s Fwd Qtrs Coast Guard Drawing 110-WPB 633-1, Rev A, Cathodic Protection Plan & Detail Coast Guard Drawing 110-WPB 633-2, Rev -, Cathodic Protection Installation Schematic & Layout Coast Guard Drawing 110-WPB_601_3, Rev B, Inboard Profile Coast Guard Drawing 110-WPB-131-001, Rev B, Deck Construction Plan (1301-1311) Coast Guard Drawing 110-WPB-514-001, Rev A, Air Cond'ing/Heating Systems Coast Guard Drawing 110-WPB-555-003, Installation INCID FM-200 Fire Suppression System, Subtitled

- PIPING SYSTEMS, Sheets 7-22 Coast Guard Drawing 110-WPB-601-003, Rev B, Inboard Profile Coast Guard Drawing 110-WPB-602-1, Rev A, Visual Identification Plan Coast Guard Drawing 110-WPB-634-001, Rev-D, Floating Deck Replacement with Sound Abatement

Coating Coast Guard Drawing 110-WPB-635-001, Rev -, Linings &Insulation Plan & Dets Coast Guard Drawing 110-WPB-79-001, Rev -, Damage Control Plan Coast Guard Drawing 110-WPB-85-007, Rev D, Booklet of General Plans Coast Guard Drawing Coast Guard Drawing 110 WPB 501-001, Rev E, Piping System Schematics Coast Guard Drawing FL 2605-037, Rev -, Mechanical Chain Stopper 175' WLM & 225' WLB Re-installation Coast Guard Drawing FL 6713-203, Rev -, CRP-V850, SST XDCR (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters Coast Guard Yard Drawing {xxxxxx}, Rev {x}, Title NAVSEA Drawing 804-5773931, Rev A, Acoustic

& Thermal Insulation For Compartments Installation Details Coast Guard Yard Drawing xxxxxx, Rev x, Title

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Manual (TP) 3100, April 2000, SWBS 420, Section B, Doppler Service Manual Coast Guard Technical Manual (TP) 3990, Aug 2002, SWBS 426, Section A, NAVIKNOT 400 -

SINGLE-AXIS DOPPLER SPEED LOG Service Manual Coast Guard Technical Publication (TP) 2718, SWBS 555, Jun 2006, Fire Extinguishing Systems (270

WMEC A-Class) Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating

Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure Coast Guard Technical Publication (TP) 2924, Mar 2016, General Information Book and Operating

Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure Coast Guard Technical Publication (TP) 2930, Jun 2009, Doppler Speed Log – Model SRD-331 –

Operation, Service & Installation Manuals Coast Guard Technical Publication (TP) 2931, Oct 2008, Steering System x (Rev-0)

Coast Guard Technical Publication (TP) 2932, Aug 1987, Manufacturer’s Instruction Book-SWBS Group(s) 167-259, SWBS 245, Propulsors (Means Propellers)

Coast Guard Technical Publication (TP) 3101, July 2013, Manufacturer’s Instruction Book-SWBS Group(s) 152-259, SWBS 245, Propulsors (Means Propellers)

Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal System

Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System Coast Guard Technical Publication (TP) 4655, Aug 2007, Section 633-A, Cathodic Protection System Coast Guard Technical Publication (TP) 4655, Sep 2007, Cathodic Protection System Coast Guard Technical Publication (TP) 4927, May 2009, Air Conditioning System Coast Guard Technical Publication (TP)-3906, Oct 2002, Ship’s Steering Gear System Coast Guard Technical Publication (TP)-4666, Feb 2008, Steering System Coast Guard Technical Publication 4613, MANUFACTURER’S INSTRUCTION BOOK – SWBS

GROUP(S) 555

Coast Guard Technical Publications (TP) 4613, Manufacturer’s Instruction Book – SWBS GROUP(S)

Coast Guard Technical Publications 4613, MANUFACTURER’S INSTRUCTION BOOK – SWBS

GROUP(S) 555

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 6310), Jan 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses xi (Rev-0)

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2014, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-

1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) A53, 2005, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component

Adhesives ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single Component

Adhesives ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual

Ultrasonic Pulse-Echo Contact Method ASTM International (ASTM) E797, 2010, Standard Practice for Measuring Thickness by Manual

Ultrasonic Pulse-Echo Contact Method ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment Code of Federal Regulations (CFR), Title 49, Section 173.34 Commercial Item Description (CID) A-A-59316, Abrasive Materials for Blasting Commercial Item Description (CID) A-A-59588, 2005, Rubber Silicone Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint Compressed Gas Association Pamphlet C-6, Section 3 DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems DOD-STD-2188, Apr 1987, Babbitting of Bearing Shells xii (Rev-0)

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement Furuno Operators Manual RDP-139/148/149 International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1310, Rev H, Sep 2009, Shipboard Bonding, Grounding, and Other Techniques for

Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety MIL-STD-2148, Oct 1989, Vibration Damping Materials MIL-STD-2148, Oct 1989, Vibration Damping Materials, Procedures for Installation, Maintenance, and

Repairs MIL-STD-419, Jul 1987, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power

Transmission Equipment Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams NAVSEA Drawing 803-921865, Rev P; Cathodic Protection Hull Zinc Anodes QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance Specification

MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application Raytheon V850 Color Echosounder, Mar 1993, Operation Manual xiii (Rev-0)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters xiv (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

20 N **4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea. 8,700.00

20 N *Oil Injection Equipment Kit

01-F15-4088 1 kt 6,000.00

21 N Shaft seal assembly kit

NSN: 5330-01-497-8095 2 ea. 859.48

21 N **Shaft seal assembly NSN: 4320-01-497-8057 2 ea. 3,111.84 21 N Emergency Shaft Seal

Inflator Kit NSN: 5330-01-497-9866 2 ea. 175.00

22 N Main Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5" OD x 16”

Long

NSN: 3120-01-222-3927 2 ea. 200.00

22 N Intermediate Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5" OD x 16”

Long

NSN: 3120-01-222-3927 2 ea. 200.00

23 N Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8”

Long

NSN: 3120-01-238-0689 2 ea. 150.00

24 N **Forward Bearing Housing

NSN: 3130-01-442-2863 2 ea. 2,472.11

25 Y **Propeller, LH NSN: 2010-01-222-2440 1 ea. 23,445.00 25 Y **Propeller, RH NSN: 2010-01-222-2441 1 ea. 22,800.00 26 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00 26 N **Starboard spray ring NSN: 2990-01-475-9620 1 ea. 1,584.00

26 N **Port 8” flapper valve

NSN: 4810-01-475-8648 1 ea. 2,072.00

26 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

26 N MDE gasket kit NSN: 5330-01-475-8157 2 ea. 389.45 26 N MDE gasket kit NSN: 5330-01-475-8169 2 ea. 312.52 26 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24 26 N Turbo Charger gasket NSN: 5330-01-424-6806 2 ea 283.01 26 N Expansion bellows NSN 5330-01-394-8528 6 ea 96.84 xv (Rev-0) and flower pot to bellows

26 N Softpatch Kit NSN: 2040-01-469-1629 1 kit 1812.37 28 Y ***V850 Color Echo

Sounder NSN: 5845-01-518-7245 1 ea. 1,423.41

30 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

31 Y VALVE, 4" IPS,

ROTARY, STBD

4810-01-541-0813 1 20,161.33

31 Y VALVE, 4" IPS,

ROTARY, PORT

4810-01-540-7200 1 20,614.96

32 Y 2 ½” Duplex Strainer 4730-01-394-9731/72-42F 2 $3817.00 32 Y 4” Duplex Strainer 4730-01-173-1413/ 72-48F 2 $7088.27 38 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00 38 N **Lower Rudder

Bearing NSN 3120-01-477-8696 2 ea. 1,364.00

39 N Spherical Roller Bearing

NSN: 3110-00-902-7288 2 ea. 314.80

39 N Spherical Roller Bearing

NSN: 3120-99-806-7289 4 ea. 221.07

39 N Bolt, Trunnion, Special

NSN: 5325-01-394-7933 4 ea. 367.67

39 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 ea. 145.44 39 N Tiller Spacer Flange

Bush NSN: 5365-99-807-4040 4 ea. 163.73

39 N Trunnion Spacer Flange Bush

NSN: 3120-01-396-1724 4 ea. 159.25

39 N Circlip NSN: 5365-99-902-2593 8 ea. 2.76 39 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 ea. 4.44 39 N Actuator seals NSN: 5330-99-729-7570 4 ea. 128.87 39 N Fin Rod Eye

Bearings (Assy) NSN: 3120-01-377-1940 4 ea. 1,190.95

39 N Rod Eye Lock nut NSN: 5310-01-468-7665 4 ea. 23.76 39 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 ea. 20.86 39 Y **Fin Stabilizer assembly NSN: 2040-99-726-4768 2 ea. 19,987.00

39 N **Fin Stabilizer Lower

Bearing/Bushing

NSN: 3120-99-726-2345 2 ea. 1,091.25

39 N Fin Stabilizer Cooler NSN: 4420-99-820-3141 2 ea. 706.71 39 N Fin Stabilizer Sealing

Kit consists of (5) pre-cut rings of Slade

3300 packing material

(DELAMAR)

NSN: 2040-01-566-3198 2 ea. 499.80

47 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00 48 N Sound Damping Tiles NSN: 9330-01-249-8427 2 bx 446.00 56 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00 64 N **Electrode NSN: 5977-01-203-7800 2 ea. 3,647.23 xvi (Rev-0)

66 N **Anode NSN 5340-01-206-2354 1ea. 4163.00 68 Y *Transducer Cover

Plate N/A 1 ea. 50.00

87 N Soft Patch Kit NSN: 2040-01-469-1629 01 ea. $1,500.43 97 N **Transmitter, Liquid Quantity NSN: 6680-01-233-9518 1 ea. 1,458.91

97 N Non-Return Flapper Valve

NSN: 4820-01-217-8241 1 ea. 40.54

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

25 Propellers; Remove, Inspect, and Reinstall

42 Forward Peak Compartment, Preserve

64 Impressed Current Cathodic Protection System, Inspect and Maintain xviii (Rev-0)

PRINCIPAL CHARACTERISTICS

110’ WPB (A-CLASS)

PHYSICAL

Length overall 110' 0" or 113' if stern flap present Length between perpendiculars 104' 1/2" Depth 10' 1/2" Beam, molded 21' 1" Depth, molded 10' 11-1/4" Full load draft 6' 5-3/4" Height of highest projection 55' Full load displacement 165.1 long tons Anchor 210 lb Sea Anchor with 400 ft of 0.5" BBB Chain Shore tie voltage requirements 450VAC 400A 3PH 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel Main weatherdeck & superstructure 5086 Aluminum Alloy Frame spacing Various Bulkheads Seven watertight transverse Fin stabilizers Frame 22-1/2

MACHINERY

Main Propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500 RPM

(max) Reduction Gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio

Number of Propellers 2 Number of Blades 5 Diameter of Propeller 49.6" Pitch 61.4"

RPM N/A

Shaft AQUAMET 17 Shaft Diameter 4" Shaft Seal Johnson Duramax split face seal Shaft Bearings Rubber Cutless or Thordon Rudders Twin underslung type, 5 sq ft each Ship's Service Generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK CAPACITIES

Fuel Oil (95%) 11,250 gal.

Fresh Water (100%) 1,760 gal.

Lubricating Oil (95%) 109 gal.

xix (Rev-0)

1 (Rev-0)

00000_1216_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Small.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public

3 (Rev-0) notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

4 (Rev-0)

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date…