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USCG WPB & WPC CUTTERS
SPECIFICATION FOR DIVE SERVICES
FY2017
Developed By:
(Rev-1, 14 November 2016)
TABLE OF CONTENTS
| Revisions Record | iii |
| Consolidated List of References | iv |
| Consolidated List of Government-furnished Property | vi |
| Consolidated List of Critical Inspection Items | vii |
| Principal Characteristics | viii |
| Principal Characteristics | ix |
| General Requirements | 1 |
| WORK ITEM 1: Running Gear (U/W Body) Diver’s Cleaning, Perform | 2 |
| WORK ITEM 2: Hull Plating (U/W Body) Diver’s Cleaning, Perform | 6 |
| WORK ITEM 3: Hull Plating (U/W Body), Diver’s Inspection, Perform | 13 |
Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
| DATE |
| REV# |
| WORK ITEM# |
| CHANGES MADE |
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:
· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm
· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp
· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:
· American Welding Society (AWS): http://www.awspubs.com/index.php
· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/
· NFPA: http://www.nfpa.org
· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace
COAST GUARD DRAWINGS
87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces
EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011
Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
This section is not applicable to this package.
Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
| Work Item |
| Title |
This section is not applicable to this package.
Principal Characteristics
87' WPB
Physical
| Length overall |
| 87' |
| Length between perpendiculars |
| 81' 7" |
| Depth |
| 10' 11" |
| Maximum beam |
| 19.4' |
| Draft, mean to design waterline |
| 5' 9" |
| Height of highest projection |
| 50.2' |
| Full load displacement |
| 93.5 long tons |
| Minimum operating displacement |
| 83.9 long tons |
| Displacement, light ship |
| 77.9 long tons |
| Framing |
| Longitudinal |
| Bulkheads |
| Four watertight bulkheads located below the Main Deck |
| Anchor |
| 40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset |
Hull
| Hull/main weatherdeck material |
| ABS Grade AH 36 |
| Superstructure |
| 5086 Aluminum |
Machinery
| Main propulsion |
| Two MTU 8V396TE94, sequential turbo-charged diesels |
| Reduction gears |
| Two ZF Type BW 255 |
| Propulsion shaft |
| Two AQUAMET 22, 101.6mm |
| Shaft diameter |
| 4" |
| Shaft seal |
| Two John Crane mechanical seals |
| Shaft bearing, intermediate |
| Thordon Elastomeric Bearing |
| Shaft bearing, aft |
| Thordon Elastomeric Bearing |
| Number of propellers |
| 2 |
| Number of blades |
| 5 |
| Diameter of propeller |
| 1040mm |
| Pitch |
| 1230 mm fixed |
| Shaft RPM |
| 828 |
| Rudders |
| Two 316L Stainless Steel |
| Ship's service generators |
| Two Man Model D08241F01 diesel with Stanford 60KW Generator |
Tank Capacities
| 3-9-1-f (fuel oil) |
| 1402 gal |
| 3-9-2-f (fuel oil) |
| 1402 gal |
| 3-12-2-f (waste oil) |
| 86 gal |
| 3-12-1-f (oily water) |
| 86 gal |
| 3-7-0-q (sewage collection) |
| 352 gal |
| 3-7-1-q (grey water) |
| 52 gal |
| 3-12-1-w (fresh water) |
| 200 gal |
| 3-12-2-w (fresh water) |
| 200 gal |
Principal Characteristics 154' WPC (Sentinel Class)
Physical
| Anchor |
| 69 Pound Fortress with 743 Feet of Double Braided 4.5 Inch Nylon |
| Bulkheads |
| (7), Watertight Bulkheads located below the Main Deck |
| Displacement, delivery, light ship |
| 302 Metric Tons |
| Draft, full load |
| 2.58 Meters (8.46 Feet) |
| End of service life displacement |
| 353 Metric Tons |
| Framing |
| Longitudinal |
| Full load displacement |
| 353 Metric Tons |
| Height of highest projection |
| 17.22 Meters (56.5 Feet) |
| Length overall (loa) |
| 46.80 Meters (153.5 Feet) |
| Maximum beam |
| 7.75 Meters (25.43 Feet) |
| Minimum operating displacement |
| 314 Metric Tons |
| Waterline length (lwl) |
| 44.35 Meters (145.5 Feet) |
Hull
| Hull/main weatherdeck material |
| AH-36 Steel |
| Superstructure |
| 5456-H1111 Aluminum |
Machinery
| Bow thruster |
| Schottel STT 60 LK |
| Diameter of propeller |
| 1900 mm |
| Emergency service generator (edg) |
| Cummins 6BTA5.9-DM Diesel with Stanford 93KW Generator |
| Fin stabilizer |
| (2), Quantum QC1500 |
| Main propulsion |
| (2), MTU 20V4000 M93L, Sequential Turbo-Charged Diesels |
| Number of blades |
| 5 |
| Number of propellers |
| 2 |
| Propeller pitch capability |
| Fixed |
| Propulsion shafts |
| (2), Electralloy Nitronic 50HS (9430mm) Shafts |
| Reduction gears |
| (2), ZF 23560C/D Series |
| Rudders |
| (2), 316L Stainless Steel |
| Shaft rotations per minute |
| 478 |
| Shaft(s) bearing, aft |
| (2), Duramax Bearings |
| Shaft(s) bearing, intermediate |
| (2), Duramax Bearings |
| Shaft(s) diameter |
| 8 Inches |
| Shaft(s) Seal |
| (2), Wartsila Mechanical Seals |
| Ship service generators |
| (2), Cummins QSM11-DM Diesels with Stanford 317KW Generator |
Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)
| Fresh water tank, port (3-38-2-w) |
| 708 gal |
| Fresh water tank, stbd (3-38-1-w) |
| 756 gal |
| Fuel oil edg day tank (1-10-1-f) |
| 134 gal |
| Fuel oil gen. ovrflw tnk, ctr. (3-40-0-f) |
| 1,159 gal |
| Fuel oil overflow tank, center (3-10-0-f) |
| 616 gal |
| Fuel oil service tank, #1 port (3-17-2-f) |
| 1,750 gal |
| Fuel oil service tank, #1 stbd (3-17-1-f) |
| 1,750 gal |
| Fuel oil service tank, #2 port (3-40-2-f) |
| 890 gal |
| Fuel oil service tank, #2 stbd (3-40-1-f) |
| 890 gal |
| Fuel oil storage tank, #1 center (3-11-0-f) |
| 5,040 gal |
| Fuel oil storage tank, #2 center (3-23-0-f) |
| 5,350 gal |
Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)
| Grey water tank, (3-17-0-w) |
| 2,668 gal. |
| Lube oil storage tank, (2-35-2-f) |
| 146 gal. |
| Oily water tank, (3-34-1-w) |
| 336 gal. |
| Sewage collection tank, (3-6-0-w) |
| 429 gal. |
| Waste oil tank, (3-34-2-f) |
| 336 gal. |
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting the work herein for USCG Patrol Boats.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
Coast Guard Drawings None Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Other References None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.2 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000.
4. NOTES
This section is not applicable.
11000_UWDIVER_FLT_WPB/WPC
WORK ITEM 1: Running Gear (U/W Body) Diver’s Cleaning, Perform
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean the vessel’s Running Gear, while the vessel is moored pier side. Affected surfaces or components include, but are not limited to the following:
Transducer(s).
Propellers.
Rudders.
Shafts.
Sea chest(s) and strainer(s).
Stabilizing fins.
Miscellaneous appendages (examples: bilge keels, rope guards, fairwaters, fins, etc).
Hull and sea chest zinc anodes.
Bow thruster.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not Applicable.
3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.1.5 Dive notification. The COR shall provide the Contractor 72 hours advance notice of when the diver inspection will occur. Before diving procedures are commenced, meet with the COR and the Coast Guard Inspector, to discuss diving safety requirements and the securing of cutter machinery, as applicable.
NOTE
At Contractor’s request, Ship’s force will secure and tag out the cathodic protection system, main engines, steering gear, generator set, A/C unit, fire pumps, and all other machinery which may cause a hazard while a diver is in the water.
3.2 Pre-diving requirements.
Note Requirements per 29 CFR 1910.424:
Commercial SCUBA air diving with one diver in the water requires a minimum of three dive-team members: a designated person-in-charge (DPIC) (see 29 CFR. 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and a line-tended diver (see 29 CFR 1910.424(c)(2)). Commercial SCUBA diving with two divers in the water requires a minimum of four dive-team members: a DPIC (see 29 CFR 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and two divers (see 29 CFR 1910.424(c)(2)).
3.2.1 The Contractor shall, in accordance with 29 CFR 1910.401-440, provide a certified diver and a tender team, as well as necessary support personnel and equipment, to accomplish the tasks specified herein. Upon completing all tasks, the Contractor shall inform the Coast Guard Inspector that all maintenance is complete and the hull is clear and ready for underway operations. Divers shall remain onsite until released by the Coast Guard Inspector.
WARNING
Mixed gas diving and live boating are not permitted.
3.2.2 The Contractor shall ensure that the diving team shall obtain clearance from the Officer-of-the-Deck (OOD) before beginning diving operations. Ensure the Coast Guard Inspector has capability for maintaining continuous two-way communication with diving personnel at all times, during the performance of the this work item.
3.3 Cleaning requirements. Using the drawings and references listed in Section 2 (References), the Contractor shall employ suitable means to clean the designated running gear surfaces free of all marine growth, debris, and all other surface contaminants.
3.3.1 Sea chests and other hull penetrations.
Inspect all sea chests and other hull penetrations for signs of any obstructions/marine growth in the openings that might prevent proper suction and discharge of water and remove as necessary with appropriate tools/methods.
Inspect for bare metal areas (surrounding penetrations) and for bare metal pitting.
Inspect for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lock-wire on bolts.
3.3.2 Running gear. Inspect the condition of the propellers, struts, and rudders. Note any loose or missing fasteners.
3.3.2.1 Inspect propellers for corrosion, pitting, erosion, fouling, cracks, dings, curls, and nicks, and note any found conditions. Ensure both propellers are cleaned to remove any fouling with appropriate tools/methods.
3.3.2.2 Inspect the condition of the struts, rudders, rudder stocks, and rudder bearings including any damage, pitting on leading and trailing edges of the rudder, and the presence of drain plugs. Ensure both rudders are cleaned to remove any fouling with appropriate tools/methods.
3.3.3 Transducers. Inspect the general condition all fathometers and associated fairings (if applicable). Note any cuts, gouges, or other surface defects found. Ensure all transducer surfaces are cleaned with only hand held brushes, without the use of power attachments.
3.4 Dive reports.
3.4.1 Written record. Within 24 hours of task completion, the Contractor shall provide a written CFR detailing the work accomplished by divers. The CFR shall contain photographs as required to support the written narrative.
3.4.2 Digital Images.
3.4.2.1 If required, and as directed by the Coast Guard Inspector, in addition to the written documentations specified above, produce photographs of the work areas prior to commencing work and upon completion of tasks performed.
3.4.2.2 Ensure that all digital imaging equipment has the following characteristics/functions:
Suitability for underwater use.
Auto-focus and auto-exposure.
Color pictures. (5) pics before, (5) pics after cleaning Sufficient lighting to ensure a quality color video picture and depth of field.
A yardstick or other suitable linear measuring device with clear measurement marks which can be read from the monitor.
3.4.2.3 Submit the pictures on two digital video discs (DVD) formatted to USCG requirements or electronically as an attachment via e-mail.
4. NOTES
4.1 Unit responsibilities. The ship's force will tag-out and secure the following:
All propulsion machinery and shafting, including auxiliary machinery, and all steering machinery whenever the diver is in the water.
All underwater body transducers, including the sonar equipment, for the duration of the underwater hull cleaning operation.
All active cathodic protection equipment for the duration of the hull cleaning operation.
Each sea suction while the diver is inspecting the sea suction's sea chest strainer.
11001_UWDIVER_FLT_1016_WPB/WPC
WORK ITEM 2: Hull Plating (U/W Body) Diver’s Cleaning, Perform
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean the vessel’s U/W body, while the vessel is moored pier side. Affected surfaces or components include, but are not limited to the following:
U/W hull plating.
U/W body coating system.
Transducer(s).
Sea chest(s) and strainer(s).
Stabilizing fins.
Miscellaneous appendages (examples: bilge keels, rope guards, fairwaters, fins, etc).
Hull and sea chest zinc anodes.
Bow thruster.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not Applicable.
3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.1.5 Dive notification. The COR shall provide the Contractor 72 hours advance notice of when the diver inspection will occur. Before diving procedures are commenced, meet with the COR and the Coast Guard Inspector, to discuss diving safety requirements and the securing of cutter machinery, as applicable.
NOTE
At Contractor’s request, Ship’s force will secure and tag out the cathodic protection system, main engines, steering gear, generator set, A/C unit, fire pumps, and all other machinery which may cause a hazard while a diver is in the water.
3.2 Pre-diving requirements.
NOTE
Requirements per 29 CFR 1910.424:
Commercial SCUBA air diving with one diver in the water requires a minimum of three dive-team members: a designated person-in-charge (DPIC) (see 29 CFR. 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and a line-tended diver (see 29 CFR 1910.424(c)(2)). Commercial SCUBA diving with two divers in the water requires a minimum of four dive-team members: a DPIC (see 29 CFR 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and two divers (see 29 CFR 1910.424(c)(2)).
3.2.1 The Contractor shall, in accordance with 29 CFR 1910.401-440, provide a certified diver and a tender team, as well as necessary support personnel and equipment, to accomplish the tasks specified herein. Upon completing all tasks, the Contractor shall inform the Coast Guard Inspector that all maintenance is complete and the hull is clear and ready for underway operations. Divers shall remain onsite until released by the Coast Guard Inspector.
WARNING
Mixed gas diving and live boating are not permitted.
3.2.2 The Contractor shall ensure that the diving team shall obtain clearance from the Officer-of-the-Deck (OOD) before beginning diving operations. Ensure the Coast Guard Inspector has capability for maintaining continuous two-way communication with diving personnel at all times, during the performance of the this work item.
3.3 Cleaning requirements. Using the drawings listed in Section 2 (References), the Contractor shall employ suitable means to clean the designated U/W body surfaces free of all marine growth, debris, and all other surface contaminants.
3.3.1 Ensure all transducer surfaces are cleaned with only hand held brushes, without the use of power attachments.
3.3.2 Ensure that existing u/w body coating system or non-coated surfaces do not incur any damage during cleaning process.
3.4 Dive reports.
3.4.1 Written record. Within 24 hours of task completion, the Contractor shall provide a written CFR detailing the work accomplished by divers. The CFR shall contain photographs as required to support the written narrative.
3.4.2 Digital Images.
3.4.2.1 If required, and as directed by the Coast Guard Inspector, in addition to the written documentations specified above, produce photographs of the work areas prior to commencing work and upon completion of tasks performed.
3.4.2.2 Ensure that all digital imaging equipment has the following characteristics/functions:
Suitability for underwater use.
Auto-focus and auto-exposure.
Color pictures. (5) pics before, (5) pics after cleaning Sufficient lighting to ensure a quality color video picture and depth of field.
A yardstick or other suitable linear measuring device with clear measurement marks which can be read from the monitor.
3.4.2.3 Submit the pictures on two digital video discs (DVD) formatted to USCG requirements or electronically as an attachment via e-mail.
4. NOTES
4.1 Unit responsibilities. The ship's force will tag-out and secure the following:
All propulsion machinery and shafting, including auxiliary propulsion machinery such as the bow thruster, and all steering machinery whenever the diver is in the water.
All underwater body transducers, including the sonar equipment, for the duration of the underwater hull cleaning operation.
All active cathodic protection equipment for the duration of the hull cleaning operation.
Each sea suction while the diver is inspecting the sea suction's sea chest strainer.
11002_UWDIVER_FLT_WPB/WPC
WORK ITEM 3: Hull Plating (U/W Body), Diver’s Inspection, Perform
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to conduct inspection of the vessel’s U/W body, while the vessel is moored pier side. Affected surfaces or components include, but are not limited to the following, as applicable:
U/W hull plating.
U/W body coating system.
Transducer(s).
Propellers.
Rudders.
Shafts.
Sea chest(s) and strainer(s).
Stabilizing fins.
Miscellaneous appendages (examples: bilge keels, rope guards, fairwaters, fins, etc).
Hull and sea chest zinc anodes.
Bow thruster.
1.2 Government-furnished property.
None.
2. REFERENCES
Coast Guard Drawings 87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Other References Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not Applicable.
3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.1.5 Dive notification. The COR shall provide the Contractor 72 hours advance notice of when the diver inspection will occur. Before diving procedures are commenced, meet with the COR and the Coast Guard Inspector, to discuss diving safety requirements and the securing of cutter machinery, as applicable.
NOTE
At Contractor’s request, Ship’s force will secure and tag out the cathodic protection system, main engines, steering gear, generator set, A/C unit, fire pumps, and all other machinery which may cause a hazard while a diver is in the water.
3.2 Pre-diving requirements.
NOTE
Requirements per 29 CFR 1910.424:
Commercial SCUBA air diving with one diver in the water requires a minimum of three dive-team members: a designated person-in-charge (DPIC) (see 29 CFR. 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and a line-tended diver (see 29 CFR 1910.424(c)(2)). Commercial SCUBA diving with two divers in the water requires a minimum of four dive-team members: a DPIC (see 29 CFR 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and two divers (see 29 CFR 1910.424(c)(2)).
3.2.1 The Contractor shall, in accordance with 29 CFR 1910.401-440, provide a certified diver and a tender team, as well as necessary support personnel and equipment, to accomplish the tasks specified herein. Upon completing all tasks, the Contractor shall inform the Coast Guard Inspector that all maintenance is complete and the hull is clear and ready for underway operations. Divers shall remain onsite until released by the Coast Guard Inspector.
WARNING
Mixed gas diving and live boating are not permitted.
3.2.2 The Contractor shall ensure that the diving team shall obtain clearance from the Officer-of-the-Deck (OOD) before beginning diving operations. Ensure the Coast Guard Inspector has capability for maintaining continuous two-way communication with diving personnel at all times, during the performance of the this work item.
3.3 Inspection requirements - general. The Contractor shall survey the entire U/W body of the vessel using the applicable drawings listed in Section 2 (References) for guidance to inspect for abnormal conditions or situations, which may include, but not be limited to the following:
Hull plating and appendage damages.
Running gear.
Coating system defects or failures.
Welding corrosion and erosion.
Deformation in appendages.
3.3.1 Hull plating. Inspect the exterior condition of the hull for presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action. Inspect for deformation along the stem and keel areas, condition of butt-welded seams, doubler plates, lap seams, and any signs of damaged plating or unusual waviness in the plating.
3.3.2 Coating system inspection. Inspect the condition of the U/W body coating system, for signs of the following:
Peeling.
Blistering.
Abrasion.
3.3.2.1 Using the inspection forms under paragraph 4.3 and the guidelines provided in tables below, document the coating system degradation and fouling rate, respectively.
TABLE 1 - PAINT DETERIORATION RATINGS (PDR) FORANTIFOULING/ANTICORROSION (AF/AC) PAINT SYSTEM
| PAINT DETERIORATION RATING (PDR) |
| DESCRIPTION |
| 10 |
| AF paint intact, red in color or with mottled pattern of light green and red. |
| 20 |
| AF paint missing from edges, corners, seams welds, river or boll head to expose AC paint. |
| 30 |
| AF paint missing from slightly curved or flat areas to expose AC paint. |
| 40 |
| AF paint missing from intact blisters to expose AC paint. |
| 50 |
| AF blisters ruptured to expose intact AC paint. |
| 60 |
| AF/AC paint missing or peeling to expose steel substrate, no corrosion present. |
| 70 |
| AF/AC paint removed from edges, corners, seams, welds, river or bolt heads to expose steel substrate with corrosion present. |
| 80 |
| Ruptured AF/AC blisters on slightly curved or flat surfaces with corrosion stains present. |
| 90 |
| Area corrosion of steel substrate with no AF/AC paint cover due to peeling or abrasion damage. |
| 100 |
| Area corrosion showing visible surface evidence of pitting, scaling, and roughening or steel substrate. |
Table 2 - FOULING RATINGS (FR) IN ORDER OF INCREASING SEVERITY
| Type |
| Fouling Rating (FR) |
| Description |
| Soft |
| 0 |
| A clean, foulfree surface; red and/or black AF paint or a bare metal surface. |
| Soft |
| 10 |
| Light shades of red and green (incipient slime). Bare metal and painted surfaces are visible beneath the fouling. |
| Soft |
| 20 |
| Slime as dark green patches with yellow or brown colored areas(advanced slime). Bare metal and painted surfaces may by obscured by the fouling. |
| Soft |
| 30 |
| Grass as filaments up to 3 inches (76 mm) in length, projections up to 1/4 inch (6.4 mm) in height; or a flat network of filaments, green, yellow, or brown in color; or soft non calcareous fouling such as sea cucumbers, sea grapes, or sea squirts projecting up to 1/4 inch (6.4 mm) in height. The fouling cannot be easily wiped off by hand. |
| Hard |
| 40 |
| Calcareous fouling in the form of tubeworms I less than ¼ inch in diameter or height. |
| Hard |
| 50 |
| Calcareous fouling in the form of barnacles less than ¼ inch in diameter or height. |
| Hard |
| 60 |
| Combination of tubeworms barnacles, less I than ¼ inch (6.4 mm) in diameter or height. |
| Hard |
| 70 |
| Combination of tubeworms and barnacles, greater than ¼ inch in diameter or height. |
| Hard |
| 80 |
| Tubeworms closely packed together and growing upright away from surface. Barnacles growing one on top of another, ¼ inch or less in height. Calcareous shells appear clean or white in color. |
| Hard |
| 90 |
| Dense growth of tubeworms with barnacles, ¼ inch or greater in height; Calcareous shells brown in color (oysters and mussels); or with slime or grass overlay. |
| Composite |
| 100 |
| All forms of fouling present, Soft and Hard, particularly soft sedentary animals without calcareous covering (tunicates) growing over various forms of hard growth. |
3.3.3 Sea chests and other hull penetrations.
Inspect all sea chests and other hull penetrations for signs of any obstructions/marine growth in the openings that might prevent proper suction and discharge of water.
Inspect for bare metal areas (surrounding penetrations) and for bare metal pitting.
Inspect for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts.
3.3.4 Running gear. Inspect the condition of the propeller shafts, struts, fairwaters, and rope guards. Note any loose or missing fairwater or rope guard fasteners.
3.3.4.1 Inspect propellers for corrosion, pitting, erosion, fouling, cracks, dings, curls, and nicks, and record any found conditions.
3.3.4.2 Inspect the condition of the struts, keel/skeg drain plugs, and rudders, rudder stocks, and rudder bearings including any damage, pitting on leading and trailing edges of the rudder, and the presence of drain plugs.
3.3.5 Transducers. Inspect the general condition all fathometers and associated fairings (if applicable). Record the condition of rubber coating and amount of marine growth present. Note in the inspection report any cuts, gouges, or other surface defects found.
3.3.6 Cathodic protection system. Visually inspect all zinc anodes, check the soundness (as applicable) of mounting strap, studs, and stud welds, missing fasteners, and percentage of remaining material.
3.4 Inspection documentation. The Contractor shall document the hull survey on the applicable forms under paragraph 4.3 and submit within 24 hours of task completion as follows:
3.4.1 Record the pre-cleaning U/W body coating system fouling rating on the “Pre-Clean Bio-fouling Inspection Data” form.
3.4.2 Note all inspection findings and observations, as applicable, on attached observations on the following attached inspection data forms, as applicable, on the “Diver Hull Inspection Data” form.
3.4.3 Record the propeller conditions on the “Propeller Inspection Data” form for each propeller.
3.4.4 Record the running gear conditions on the “Running Gear Inspection Data” form.
3.4.5 Record the rudder conditions on the “Port and Starboard Rudder Data Inspection” form.
3.5 Digital Images.
3.5.1 If required, and as directed by the Coast Guard Inspector, in addition to the written documentations specified above, produce photographs of the work areas prior to commencing work and upon completion of tasks performed.
3.5.2 Ensure that all digital imaging equipment has the following characteristics/functions:
Suitability for underwater use.
Auto-focus and auto-exposure.
Color pictures.
Sufficient lighting to ensure a quality color video picture and depth of field.
A yardstick or other suitable linear measuring device with clear measurement marks which can be read from the monitor.
3.6 Documentation submission. Within 24 hours after the completion of the diver inspection, do the following:
3.6.1 Submit a CFR indicating the amount of recommended U/W body surface cleaning, if any.
3.6.2 Submit the pictures on two digital video discs (DVD) formatted to USCG requirements or electronically as an attachment via e-mail within 24 hours of project completion to the COTR.
4. NOTES
4.1 Unit responsibilities. The ship's force will tag-out and secure the following:
All propulsion machinery and shafting, including auxiliary propulsion machinery such as the bow thruster (as applicable), and all steering machinery whenever the diver is in the water.
All underwater body transducers, including the sonar equipment, for the duration of the underwater inspection operation.
All active cathodic protection equipment for the duration of the underwater inspection operation.
Each sea suction while the diver is inspecting the sea suction's sea chest strainer.
4.2 Mailing of digital images. Upon receipt, the COR will forward the second copy of the underwater inspection record images to the Engineering Section of the Product Line Division to which the vessel is assigned.
4.3 Inspection forms. (See the following pages)
PRE-CLEAN BIOFOULING INSPECTION DATA
| VESSEL NAME: |
| HULL TYPE / NUMBER |
| LOCATION (CITY) |
| DATE (mm/dd/yy) |
| PRODUCT LINE: |
| INSPECTING ACTIVITY |
| VISIBILITY (ft) |
| LOCATION OF LAST DRYDOCKING |
| UNDOCKING DATE |
| LOCATION OF LAST PAINTING |
| DATE |
PAINT
TYPE: ANTIFOULING: ANTICORROSION:
| DATE OF THE LAST WATERBORNE FULL HULL CLEANING |
| DATE OF THE LAST WATERBORNE INTERIM CLEANING |
| UNDERWATER PHOTOGRAPHS TAKEN □ YES □ NO |
| VIDEO TAKEN □ YES □ NO |
| COMPONENTS |
| ( CHECK IF: ) |
N/A NOT INSPECTED
( PERCENTAGES MUST ADD UP TO 100 )
FOULING RATING FOULING RATING FOULING RATING
PROPELLER Centerline
| FR- % |
| FR- % |
| FR- % |
Port Outboard
| FR- % |
| FR- % |
| FR- % |
Port Inboard
| FR- % |
| FR- % |
| FR- % |
Starboard Inboard
| FR- % |
| FR- % |
| FR- % |
Starboard Outboard
| FR- % |
| FR- % |
| FR- % |
SHAFT Centerline
| FR- % |
| FR- % |
| FR- % |
Port Outboard
| FR- % |
| FR- % |
| FR- % |
Port Inboard
| FR- % |
| FR- % |
| FR- % |
Starboard Inboard
| FR- % |
| FR- % |
| FR- % |
Starboard Outboard
| FR- % |
| FR- % |
| FR- % |
RUDDER Centerline
| FR- % |
| FR- % |
| FR- % |
Port
| FR- % |
| FR- % |
| FR- % |
Starboard
| FR- % |
| FR- % |
| FR- % |
SONAR DOME Port Side
| FR- % |
| FR- % |
| FR- % |
Starboard Side
| FR- % |
| FR- % |
| FR- % |
SEA CHEST Typical
| FR- % |
| FR- % |
| FR- % |
BOW Port
| FR- % |
| FR- % |
| FR- % |
Starboard
| FR- % |
| FR- % |
| FR- % |
SIDES Port
| FR- % |
| FR- % |
| FR- % |
Starboard
| FR- % |
| FR- % |
| FR- % |
BOTTOM Port
| FR- % |
| FR- % |
| FR- % |
Starboard
| FR- % |
| FR- % |
| FR- % |
STERN Port
| FR- % |
| FR- % |
| FR- % |
Starboard
| FR- % |
| FR- % |
| FR- % |
TRANSOM Port
| FR- % |
| FR- % |
| FR- % |
Starboard
| FR- % |
| FR- % |
| FR- % |
Signature (Ship’s Engineer):_______________________________________________________ Signature (Diving Supervisor):______________________________________________________
DIVER HULL INSPECTION DATA
| VESSEL NAME: |
| HULL TYPE / NUMBER |
| LOCATION (CITY) |
| DATE (mm/dd/yy) |
| PRODUCT LINE: |
| INSPECTING ACTIVITY |
| VISIBILITY (ft) |
| LOCATION OF LAST DRYDOCKING |
| UNDOCKING DATE |
| LOCATION OF LAST PAINTING |
| DATE |
PAINT
TYPE: ANTIFOULING: ANTICORROSION:
| DATE OF THE LAST WATERBORNE FULL HULL CLEANING |
| DATE OF THE LAST WATERBORNE INTERIM CLEANING |
| UNDERWATER PHOTOGRAPHS TAKEN □ YES □ NO |
| UNDERWATER COLOR VIDEO TAKEN □ YES □ NO |
| UNDERWATER WORK ACCOMPLISHED THIS DATE | |||||||
| □ FULL CLEAN | □POLISH | □MULTI-BRUSH | □INSPECT | □PAINT | |||
| □INTERIM | □HYDRO | □HAND-HELD | □REPAIR | □OTHER__________________________________ |
1. HULL COATING SYSTEM (PDR___________)
a. ANTIFOULING PAINT
PERCENTAGE REMAINING________________ PERCENT REJUVENATION________________
IS THE A/F □ HARD □ SOFT
| PERCENTAGE | __________ PEELING | __________ LOCALIZED or | __________ GENERAL | |||
| __________ BLISTERING | __________ LOCALIZED or | __________ GENERAL | ||||
| __________ ABRASION | __________ LOCALIZED or | __________ GENERAL |
CONDITION SUMMARY [ IF PAINT DAMAGE IS LOCALIZED, GIVE LOCATION(s) ]
b) ANTICORROSION PAINT
PERCENTAGE REMAINING _______________
| PERCENTAGE | __________ PEELING | __________ LOCALIZED or | __________ GENERAL | |||
| __________ BLISTERING | __________ LOCALIZED or | __________ GENERAL | ||||
| __________ ABRASION | __________ LOCALIZED or | __________ GENERAL |
CONDITION SUMMARY [ IF PAINT DAMAGE IS LOCALIZED, GIVE LOCATION(s) ]
c) DOCKING BLOCK AREAS (PDR _________)
AVERAGE PERCENTAGE OF BLOCK AREAS PAINTED ____________________ %
BARE METAL PITTING ____________________ % __________________ IN. DIAMETER ____________________ IN. DEEP
CONDITION SUMMARY [ IF PAINT DAMAGE IS LOCALIZED, GIVE LOCATION(s) ]
DIVER HULL INSPECTION DATA (CONTINUED)
2. CATHODIC PROTECTION SYSTEM
a. SACRIFICIAL ANODES (ZINCS)
| AVERAGE PERCENTAGES OF ANODES REMANING ____________________ % | ||
| ANODES ARE: | □ UNIFORMLY WASTED | □ WASTAGE GREATEST IN FOLLOWING AREAS: |
| ________________________________________________________ | ________________________________________________________ |
ANODES ARE : □ WELDED □ BOLTED □ BOTH
| NUMBER AND LOCATION OF ANY ANODES MISSING OR INACTIVE: | |
| MISSING___________________________________________________ | ______________________________________________________ |
| INACTIVE__________________________________________________ | ______________________________________________________ |
b. IMPRESSED CURRENT □ NOT APPLICABLE
| □ DAMAGE NOTED ON ATTACHED DRAWING | (Port/Stbd) | (FRAME ____________________ ) | |||
| □ WIRES LOOSE, BROKEN, OR MISSING | (Port/Stbd) | (FRAME ____________________ ) | |||
| □ CAPASTIC SHIELD DAMAGE | (Port/Stbd) | (FRAME ____________________ ) | |||
| □ INSULATORS LOOSE OR DAMAGED | (Port/Stbd) | (FRAME ____________________ ) | |||
| □ OTHER | (Port/Stbd) | (FRAME ____________________ ) |
3. GENERAL HULL DAMAGE (HULL PLATING, BILGE KEELS, etc.):
4. HULL PENETRATIONS (PDR _________)
_______________ % CLOGGED WITH MARINE GROWTH (POST CLEAN)
_______________ % BARE METAL (AREA SURROUNDING PENETRATION)
_______________ % BARE METAL PITTING
AVERAGE PIT SIZE: _______________ in. DIAMETER, _______________ in. DEPTH
CONDITION SUMMARY: ___________________________________________________
DIVER HULL INSPECTION DATA (CONTINUED)
| 5. | SONAR DOME □ NOT APPLICABLE |
| □ NO VISIBLE DAMAGE □ DAMAGE NOTED ON ATTACHED DRAWING □ CUTS | □ LAYER SEPARATION □ WIRE PILES EXPOSED |
| 6. | PROPULSION SHAFTING | ||
| VISIBLE BARE METAL □ YES □ NO | RUST BLEEDING □ YES □ NO | PITTING □ YES □ NO | |
| CONDITION SUMMARY (TYPE OF DAMAGE, LOCATION AND SIZE): | |||
| _________________________________________________________________ | |||
| _________________________________________________________________ |
7. STRUTS AND BEARING HOUSING
PERCENT BARE METAL: STARBOARD PORT
| MAIN | _________________________ % | ___________________ % | ||
| INTERMEDIATE | _________________________ % | ___________________ % | ||
| PDR | _________________________ | ___________________ |
| CONDITION OF STRUT LEADING AND TRAILING EDGES: ______________________________________ |
| _________________________________________________________________ |
| _________________________________________________________________ |
| CONDITION OF ROPE GUARDS: __________________________________________________ |
| _________________________________________________________________ |
| _________________________________________________________________ |
| CONDITION OF FAIRWATERS: ___________________________________________________ |
| _________________________________________________________________ |
8. RUDDER
□ NO DAMAGE □ DAMAGE SHOWN ON ATTACHED DRAWINGS
| STARBOARD |
| PORT |
| PERCENT BARE METAL |
| % |
| % |
PDR
| ACCESS PLATES INTACT? |
| □ YES □ NO |
| □ YES □ NO |
| WAS RUDDER SOUNDED? |
| □ YES □ NO |
| □ YES □ NO |
| ANY SIGNS OF FLOODING? |
| □ YES □ NO |
| □ YES □ NO |
| ANY SIGNS OF DROPPING? |
| □ YES □ NO |
| □ YES □ NO |
| CONDITION SUMMARY: | |
| ________________________________________________________ | ________________________________________________________ |
9. PROPELLERS
□ NO DAMAGE □ DAMAGE SHOWN ON ATTACHED DRAWINGS
| PROP #1: |
| NICKS __________ |
| CURLS __________ |
| CRACKS – LARGEST CRACK LENGTH __________ in. |
| PROP #2: |
| NICKS __________ |
| CURLS __________ |
| CRACKS – LARGEST CRACK LENGTH __________ in. |
PROPELLERS NUMBERED STARBOARD TO PORT.
Diving Supervisor: ___________________________________________ Ship’s Engineer: _________________________________
PROPELLER VISUAL INSPECTION FORM, 87s (Fill in one per propeller inspected)
|_| Pressure Face |_| Suction Face Contractor inspector (written/signature): /
USCG (written/signature): /
PROPELLER VISUAL INSPECTION FORM, FRC/154 (Fill in one per propeller inspected)
|_| Pressure Face |_| Suction Face Contractor inspector (written/signature): /
USCG (written/signature): / image1.jpeg image2.png image3.emf image4.png image5.png
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