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USCG WPB & WPC CUTTERS

SPECIFICATION FOR DIVE SERVICES

FY2017

Developed By:

(Rev-1, 14 November 2016)

TABLE OF CONTENTS

Revisions Recordiii
Consolidated List of Referencesiv
Consolidated List of Government-furnished Propertyvi
Consolidated List of Critical Inspection Itemsvii
Principal Characteristicsviii
Principal Characteristicsix
General Requirements1
WORK ITEM 1: Running Gear (U/W Body) Diver’s Cleaning, Perform2
WORK ITEM 2: Hull Plating (U/W Body) Diver’s Cleaning, Perform6
WORK ITEM 3: Hull Plating (U/W Body), Diver’s Inspection, Perform13

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE
REV#
WORK ITEM#
CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:

· American Welding Society (AWS): http://www.awspubs.com/index.php

· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

· NFPA: http://www.nfpa.org

· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces

EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

This section is not applicable to this package.

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item
Title

This section is not applicable to this package.

Principal Characteristics

87' WPB

Physical

Length overall
87'
Length between perpendiculars
81' 7"
Depth
10' 11"
Maximum beam
19.4'
Draft, mean to design waterline
5' 9"
Height of highest projection
50.2'
Full load displacement
93.5 long tons
Minimum operating displacement
83.9 long tons
Displacement, light ship
77.9 long tons
Framing
Longitudinal
Bulkheads
Four watertight bulkheads located below the Main Deck
Anchor
40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset

Hull

Hull/main weatherdeck material
ABS Grade AH 36
Superstructure
5086 Aluminum

Machinery

Main propulsion
Two MTU 8V396TE94, sequential turbo-charged diesels
Reduction gears
Two ZF Type BW 255
Propulsion shaft
Two AQUAMET 22, 101.6mm
Shaft diameter
4"
Shaft seal
Two John Crane mechanical seals
Shaft bearing, intermediate
Thordon Elastomeric Bearing
Shaft bearing, aft
Thordon Elastomeric Bearing
Number of propellers
2
Number of blades
5
Diameter of propeller
1040mm
Pitch
1230 mm fixed
Shaft RPM
828
Rudders
Two 316L Stainless Steel
Ship's service generators
Two Man Model D08241F01 diesel with Stanford 60KW Generator

Tank Capacities

3-9-1-f (fuel oil)
1402 gal
3-9-2-f (fuel oil)
1402 gal
3-12-2-f (waste oil)
86 gal
3-12-1-f (oily water)
86 gal
3-7-0-q (sewage collection)
352 gal
3-7-1-q (grey water)
52 gal
3-12-1-w (fresh water)
200 gal
3-12-2-w (fresh water)
200 gal

Principal Characteristics 154' WPC (Sentinel Class)

Physical

Anchor
69 Pound Fortress with 743 Feet of Double Braided 4.5 Inch Nylon
Bulkheads
(7), Watertight Bulkheads located below the Main Deck
Displacement, delivery, light ship
302 Metric Tons
Draft, full load
2.58 Meters (8.46 Feet)
End of service life displacement
353 Metric Tons
Framing
Longitudinal
Full load displacement
353 Metric Tons
Height of highest projection
17.22 Meters (56.5 Feet)
Length overall (loa)
46.80 Meters (153.5 Feet)
Maximum beam
7.75 Meters (25.43 Feet)
Minimum operating displacement
314 Metric Tons
Waterline length (lwl)
44.35 Meters (145.5 Feet)

Hull

Hull/main weatherdeck material
AH-36 Steel
Superstructure
5456-H1111 Aluminum

Machinery

Bow thruster
Schottel STT 60 LK
Diameter of propeller
1900 mm
Emergency service generator (edg)
Cummins 6BTA5.9-DM Diesel with Stanford 93KW Generator
Fin stabilizer
(2), Quantum QC1500
Main propulsion
(2), MTU 20V4000 M93L, Sequential Turbo-Charged Diesels
Number of blades
5
Number of propellers
2
Propeller pitch capability
Fixed
Propulsion shafts
(2), Electralloy Nitronic 50HS (9430mm) Shafts
Reduction gears
(2), ZF 23560C/D Series
Rudders
(2), 316L Stainless Steel
Shaft rotations per minute
478
Shaft(s) bearing, aft
(2), Duramax Bearings
Shaft(s) bearing, intermediate
(2), Duramax Bearings
Shaft(s) diameter
8 Inches
Shaft(s) Seal
(2), Wartsila Mechanical Seals
Ship service generators
(2), Cummins QSM11-DM Diesels with Stanford 317KW Generator

Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)

Fresh water tank, port (3-38-2-w)
708 gal
Fresh water tank, stbd (3-38-1-w)
756 gal
Fuel oil edg day tank (1-10-1-f)
134 gal
Fuel oil gen. ovrflw tnk, ctr. (3-40-0-f)
1,159 gal
Fuel oil overflow tank, center (3-10-0-f)
616 gal
Fuel oil service tank, #1 port (3-17-2-f)
1,750 gal
Fuel oil service tank, #1 stbd (3-17-1-f)
1,750 gal
Fuel oil service tank, #2 port (3-40-2-f)
890 gal
Fuel oil service tank, #2 stbd (3-40-1-f)
890 gal
Fuel oil storage tank, #1 center (3-11-0-f)
5,040 gal
Fuel oil storage tank, #2 center (3-23-0-f)
5,350 gal

Tank Capacities at 95% LIQUID LOAD (22,958 total Gallons)

Grey water tank, (3-17-0-w)
2,668 gal.
Lube oil storage tank, (2-35-2-f)
146 gal.
Oily water tank, (3-34-1-w)
336 gal.
Sewage collection tank, (3-6-0-w)
429 gal.
Waste oil tank, (3-34-2-f)
336 gal.

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting the work herein for USCG Patrol Boats.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings None Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Other References None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000.

4. NOTES

This section is not applicable.

11000_UWDIVER_FLT_WPB/WPC

WORK ITEM 1: Running Gear (U/W Body) Diver’s Cleaning, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the vessel’s Running Gear, while the vessel is moored pier side. Affected surfaces or components include, but are not limited to the following:

Transducer(s).

Propellers.

Rudders.

Shafts.

Sea chest(s) and strainer(s).

Stabilizing fins.

Miscellaneous appendages (examples: bilge keels, rope guards, fairwaters, fins, etc).

Hull and sea chest zinc anodes.

Bow thruster.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not Applicable.

3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.1.5 Dive notification. The COR shall provide the Contractor 72 hours advance notice of when the diver inspection will occur. Before diving procedures are commenced, meet with the COR and the Coast Guard Inspector, to discuss diving safety requirements and the securing of cutter machinery, as applicable.

NOTE

At Contractor’s request, Ship’s force will secure and tag out the cathodic protection system, main engines, steering gear, generator set, A/C unit, fire pumps, and all other machinery which may cause a hazard while a diver is in the water.

3.2 Pre-diving requirements.

Note Requirements per 29 CFR 1910.424:

Commercial SCUBA air diving with one diver in the water requires a minimum of three dive-team members: a designated person-in-charge (DPIC) (see 29 CFR. 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and a line-tended diver (see 29 CFR 1910.424(c)(2)). Commercial SCUBA diving with two divers in the water requires a minimum of four dive-team members: a DPIC (see 29 CFR 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and two divers (see 29 CFR 1910.424(c)(2)).

3.2.1 The Contractor shall, in accordance with 29 CFR 1910.401-440, provide a certified diver and a tender team, as well as necessary support personnel and equipment, to accomplish the tasks specified herein. Upon completing all tasks, the Contractor shall inform the Coast Guard Inspector that all maintenance is complete and the hull is clear and ready for underway operations. Divers shall remain onsite until released by the Coast Guard Inspector.

WARNING

Mixed gas diving and live boating are not permitted.

3.2.2 The Contractor shall ensure that the diving team shall obtain clearance from the Officer-of-the-Deck (OOD) before beginning diving operations. Ensure the Coast Guard Inspector has capability for maintaining continuous two-way communication with diving personnel at all times, during the performance of the this work item.

3.3 Cleaning requirements. Using the drawings and references listed in Section 2 (References), the Contractor shall employ suitable means to clean the designated running gear surfaces free of all marine growth, debris, and all other surface contaminants.

3.3.1 Sea chests and other hull penetrations.

Inspect all sea chests and other hull penetrations for signs of any obstructions/marine growth in the openings that might prevent proper suction and discharge of water and remove as necessary with appropriate tools/methods.

Inspect for bare metal areas (surrounding penetrations) and for bare metal pitting.

Inspect for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lock-wire on bolts.

3.3.2 Running gear. Inspect the condition of the propellers, struts, and rudders. Note any loose or missing fasteners.

3.3.2.1 Inspect propellers for corrosion, pitting, erosion, fouling, cracks, dings, curls, and nicks, and note any found conditions. Ensure both propellers are cleaned to remove any fouling with appropriate tools/methods.

3.3.2.2 Inspect the condition of the struts, rudders, rudder stocks, and rudder bearings including any damage, pitting on leading and trailing edges of the rudder, and the presence of drain plugs. Ensure both rudders are cleaned to remove any fouling with appropriate tools/methods.

3.3.3 Transducers. Inspect the general condition all fathometers and associated fairings (if applicable). Note any cuts, gouges, or other surface defects found. Ensure all transducer surfaces are cleaned with only hand held brushes, without the use of power attachments.

3.4 Dive reports.

3.4.1 Written record. Within 24 hours of task completion, the Contractor shall provide a written CFR detailing the work accomplished by divers. The CFR shall contain photographs as required to support the written narrative.

3.4.2 Digital Images.

3.4.2.1 If required, and as directed by the Coast Guard Inspector, in addition to the written documentations specified above, produce photographs of the work areas prior to commencing work and upon completion of tasks performed.

3.4.2.2 Ensure that all digital imaging equipment has the following characteristics/functions:

Suitability for underwater use.

Auto-focus and auto-exposure.

Color pictures. (5) pics before, (5) pics after cleaning Sufficient lighting to ensure a quality color video picture and depth of field.

A yardstick or other suitable linear measuring device with clear measurement marks which can be read from the monitor.

3.4.2.3 Submit the pictures on two digital video discs (DVD) formatted to USCG requirements or electronically as an attachment via e-mail.

4. NOTES

4.1 Unit responsibilities. The ship's force will tag-out and secure the following:

All propulsion machinery and shafting, including auxiliary machinery, and all steering machinery whenever the diver is in the water.

All underwater body transducers, including the sonar equipment, for the duration of the underwater hull cleaning operation.

All active cathodic protection equipment for the duration of the hull cleaning operation.

Each sea suction while the diver is inspecting the sea suction's sea chest strainer.

11001_UWDIVER_FLT_1016_WPB/WPC

WORK ITEM 2: Hull Plating (U/W Body) Diver’s Cleaning, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the vessel’s U/W body, while the vessel is moored pier side. Affected surfaces or components include, but are not limited to the following:

U/W hull plating.

U/W body coating system.

Transducer(s).

Sea chest(s) and strainer(s).

Stabilizing fins.

Miscellaneous appendages (examples: bilge keels, rope guards, fairwaters, fins, etc).

Hull and sea chest zinc anodes.

Bow thruster.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not Applicable.

3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.1.5 Dive notification. The COR shall provide the Contractor 72 hours advance notice of when the diver inspection will occur. Before diving procedures are commenced, meet with the COR and the Coast Guard Inspector, to discuss diving safety requirements and the securing of cutter machinery, as applicable.

NOTE

At Contractor’s request, Ship’s force will secure and tag out the cathodic protection system, main engines, steering gear, generator set, A/C unit, fire pumps, and all other machinery which may cause a hazard while a diver is in the water.

3.2 Pre-diving requirements.

NOTE

Requirements per 29 CFR 1910.424:

Commercial SCUBA air diving with one diver in the water requires a minimum of three dive-team members: a designated person-in-charge (DPIC) (see 29 CFR. 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and a line-tended diver (see 29 CFR 1910.424(c)(2)). Commercial SCUBA diving with two divers in the water requires a minimum of four dive-team members: a DPIC (see 29 CFR 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and two divers (see 29 CFR 1910.424(c)(2)).

3.2.1 The Contractor shall, in accordance with 29 CFR 1910.401-440, provide a certified diver and a tender team, as well as necessary support personnel and equipment, to accomplish the tasks specified herein. Upon completing all tasks, the Contractor shall inform the Coast Guard Inspector that all maintenance is complete and the hull is clear and ready for underway operations. Divers shall remain onsite until released by the Coast Guard Inspector.

WARNING

Mixed gas diving and live boating are not permitted.

3.2.2 The Contractor shall ensure that the diving team shall obtain clearance from the Officer-of-the-Deck (OOD) before beginning diving operations. Ensure the Coast Guard Inspector has capability for maintaining continuous two-way communication with diving personnel at all times, during the performance of the this work item.

3.3 Cleaning requirements. Using the drawings listed in Section 2 (References), the Contractor shall employ suitable means to clean the designated U/W body surfaces free of all marine growth, debris, and all other surface contaminants.

3.3.1 Ensure all transducer surfaces are cleaned with only hand held brushes, without the use of power attachments.

3.3.2 Ensure that existing u/w body coating system or non-coated surfaces do not incur any damage during cleaning process.

3.4 Dive reports.

3.4.1 Written record. Within 24 hours of task completion, the Contractor shall provide a written CFR detailing the work accomplished by divers. The CFR shall contain photographs as required to support the written narrative.

3.4.2 Digital Images.

3.4.2.1 If required, and as directed by the Coast Guard Inspector, in addition to the written documentations specified above, produce photographs of the work areas prior to commencing work and upon completion of tasks performed.

3.4.2.2 Ensure that all digital imaging equipment has the following characteristics/functions:

Suitability for underwater use.

Auto-focus and auto-exposure.

Color pictures. (5) pics before, (5) pics after cleaning Sufficient lighting to ensure a quality color video picture and depth of field.

A yardstick or other suitable linear measuring device with clear measurement marks which can be read from the monitor.

3.4.2.3 Submit the pictures on two digital video discs (DVD) formatted to USCG requirements or electronically as an attachment via e-mail.

4. NOTES

4.1 Unit responsibilities. The ship's force will tag-out and secure the following:

All propulsion machinery and shafting, including auxiliary propulsion machinery such as the bow thruster, and all steering machinery whenever the diver is in the water.

All underwater body transducers, including the sonar equipment, for the duration of the underwater hull cleaning operation.

All active cathodic protection equipment for the duration of the hull cleaning operation.

Each sea suction while the diver is inspecting the sea suction's sea chest strainer.

11002_UWDIVER_FLT_WPB/WPC

WORK ITEM 3: Hull Plating (U/W Body), Diver’s Inspection, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct inspection of the vessel’s U/W body, while the vessel is moored pier side. Affected surfaces or components include, but are not limited to the following, as applicable:

U/W hull plating.

U/W body coating system.

Transducer(s).

Propellers.

Rudders.

Shafts.

Sea chest(s) and strainer(s).

Stabilizing fins.

Miscellaneous appendages (examples: bilge keels, rope guards, fairwaters, fins, etc).

Hull and sea chest zinc anodes.

Bow thruster.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings 87 WPB Drawings Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev G, Shell Expansion Coast Guard Drawing 87 WPB 161-001, Rev C, Skeg Construction Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details 154 WPC Drawings Coast Guard Drawing 154 WPC 111-301, Rev A, Shell Expansion Coast Guard Drawing 154 WPC 161-301, Rev B, Skegs and Stern Tubes Support Structures Coast Guard Drawing 154 WPC 195-301, Rev 4, Hull Module Breakdown Coast Guard Drawing 154 WPC 562-202, Rev B, Rudder Arrangement & Details Coast Guard Drawing 154 WPC 565-201, Rev -, Fin Stabilizer System A&D Coast Guard Drawing 154 WPC 568-201, Rev A, Bow Thruster System A&D Coast Guard Drawing 154 WPC 997-001, Rev -, Docking Plan Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Other References Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations Code of Federal Regulations (CFR) Title 40, Part 1700, EPA Uniform National Discharge Standard for Vessels of the Armed Forces EPA- Underwater Ship Husbandry Discharges, EPA 800-R-11-004, November 2011

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not Applicable.

3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.1.5 Dive notification. The COR shall provide the Contractor 72 hours advance notice of when the diver inspection will occur. Before diving procedures are commenced, meet with the COR and the Coast Guard Inspector, to discuss diving safety requirements and the securing of cutter machinery, as applicable.

NOTE

At Contractor’s request, Ship’s force will secure and tag out the cathodic protection system, main engines, steering gear, generator set, A/C unit, fire pumps, and all other machinery which may cause a hazard while a diver is in the water.

3.2 Pre-diving requirements.

NOTE

Requirements per 29 CFR 1910.424:

Commercial SCUBA air diving with one diver in the water requires a minimum of three dive-team members: a designated person-in-charge (DPIC) (see 29 CFR. 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and a line-tended diver (see 29 CFR 1910.424(c)(2)). Commercial SCUBA diving with two divers in the water requires a minimum of four dive-team members: a DPIC (see 29 CFR 1910.410(c)), a standby diver (see 29 CFR 1910.424(c)(1)), and two divers (see 29 CFR 1910.424(c)(2)).

3.2.1 The Contractor shall, in accordance with 29 CFR 1910.401-440, provide a certified diver and a tender team, as well as necessary support personnel and equipment, to accomplish the tasks specified herein. Upon completing all tasks, the Contractor shall inform the Coast Guard Inspector that all maintenance is complete and the hull is clear and ready for underway operations. Divers shall remain onsite until released by the Coast Guard Inspector.

WARNING

Mixed gas diving and live boating are not permitted.

3.2.2 The Contractor shall ensure that the diving team shall obtain clearance from the Officer-of-the-Deck (OOD) before beginning diving operations. Ensure the Coast Guard Inspector has capability for maintaining continuous two-way communication with diving personnel at all times, during the performance of the this work item.

3.3 Inspection requirements - general. The Contractor shall survey the entire U/W body of the vessel using the applicable drawings listed in Section 2 (References) for guidance to inspect for abnormal conditions or situations, which may include, but not be limited to the following:

Hull plating and appendage damages.

Running gear.

Coating system defects or failures.

Welding corrosion and erosion.

Deformation in appendages.

3.3.1 Hull plating. Inspect the exterior condition of the hull for presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action. Inspect for deformation along the stem and keel areas, condition of butt-welded seams, doubler plates, lap seams, and any signs of damaged plating or unusual waviness in the plating.

3.3.2 Coating system inspection. Inspect the condition of the U/W body coating system, for signs of the following:

Peeling.

Blistering.

Abrasion.

3.3.2.1 Using the inspection forms under paragraph 4.3 and the guidelines provided in tables below, document the coating system degradation and fouling rate, respectively.

TABLE 1 - PAINT DETERIORATION RATINGS (PDR) FORANTIFOULING/ANTICORROSION (AF/AC) PAINT SYSTEM

PAINT DETERIORATION RATING (PDR)
DESCRIPTION
10
AF paint intact, red in color or with mottled pattern of light green and red.
20
AF paint missing from edges, corners, seams welds, river or boll head to expose AC paint.
30
AF paint missing from slightly curved or flat areas to expose AC paint.
40
AF paint missing from intact blisters to expose AC paint.
50
AF blisters ruptured to expose intact AC paint.
60
AF/AC paint missing or peeling to expose steel substrate, no corrosion present.
70
AF/AC paint removed from edges, corners, seams, welds, river or bolt heads to expose steel substrate with corrosion present.
80
Ruptured AF/AC blisters on slightly curved or flat surfaces with corrosion stains present.
90
Area corrosion of steel substrate with no AF/AC paint cover due to peeling or abrasion damage.
100
Area corrosion showing visible surface evidence of pitting, scaling, and roughening or steel substrate.

Table 2 - FOULING RATINGS (FR) IN ORDER OF INCREASING SEVERITY

Type
Fouling Rating (FR)
Description
Soft
0
A clean, foulfree surface; red and/or black AF paint or a bare metal surface.
Soft
10
Light shades of red and green (incipient slime). Bare metal and painted surfaces are visible beneath the fouling.
Soft
20
Slime as dark green patches with yellow or brown colored areas(advanced slime). Bare metal and painted surfaces may by obscured by the fouling.
Soft
30
Grass as filaments up to 3 inches (76 mm) in length, projections up to 1/4 inch (6.4 mm) in height; or a flat network of filaments, green, yellow, or brown in color; or soft non calcareous fouling such as sea cucumbers, sea grapes, or sea squirts projecting up to 1/4 inch (6.4 mm) in height. The fouling cannot be easily wiped off by hand.
Hard
40
Calcareous fouling in the form of tubeworms I less than ¼ inch in diameter or height.
Hard
50
Calcareous fouling in the form of barnacles less than ¼ inch in diameter or height.
Hard
60
Combination of tubeworms barnacles, less I than ¼ inch (6.4 mm) in diameter or height.
Hard
70
Combination of tubeworms and barnacles, greater than ¼ inch in diameter or height.
Hard
80
Tubeworms closely packed together and growing upright away from surface. Barnacles growing one on top of another, ¼ inch or less in height. Calcareous shells appear clean or white in color.
Hard
90
Dense growth of tubeworms with barnacles, ¼ inch or greater in height; Calcareous shells brown in color (oysters and mussels); or with slime or grass overlay.
Composite
100
All forms of fouling present, Soft and Hard, particularly soft sedentary animals without calcareous covering (tunicates) growing over various forms of hard growth.

3.3.3 Sea chests and other hull penetrations.

Inspect all sea chests and other hull penetrations for signs of any obstructions/marine growth in the openings that might prevent proper suction and discharge of water.

Inspect for bare metal areas (surrounding penetrations) and for bare metal pitting.

Inspect for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts.

3.3.4 Running gear. Inspect the condition of the propeller shafts, struts, fairwaters, and rope guards. Note any loose or missing fairwater or rope guard fasteners.

3.3.4.1 Inspect propellers for corrosion, pitting, erosion, fouling, cracks, dings, curls, and nicks, and record any found conditions.

3.3.4.2 Inspect the condition of the struts, keel/skeg drain plugs, and rudders, rudder stocks, and rudder bearings including any damage, pitting on leading and trailing edges of the rudder, and the presence of drain plugs.

3.3.5 Transducers. Inspect the general condition all fathometers and associated fairings (if applicable). Record the condition of rubber coating and amount of marine growth present. Note in the inspection report any cuts, gouges, or other surface defects found.

3.3.6 Cathodic protection system. Visually inspect all zinc anodes, check the soundness (as applicable) of mounting strap, studs, and stud welds, missing fasteners, and percentage of remaining material.

3.4 Inspection documentation. The Contractor shall document the hull survey on the applicable forms under paragraph 4.3 and submit within 24 hours of task completion as follows:

3.4.1 Record the pre-cleaning U/W body coating system fouling rating on the “Pre-Clean Bio-fouling Inspection Data” form.

3.4.2 Note all inspection findings and observations, as applicable, on attached observations on the following attached inspection data forms, as applicable, on the “Diver Hull Inspection Data” form.

3.4.3 Record the propeller conditions on the “Propeller Inspection Data” form for each propeller.

3.4.4 Record the running gear conditions on the “Running Gear Inspection Data” form.

3.4.5 Record the rudder conditions on the “Port and Starboard Rudder Data Inspection” form.

3.5 Digital Images.

3.5.1 If required, and as directed by the Coast Guard Inspector, in addition to the written documentations specified above, produce photographs of the work areas prior to commencing work and upon completion of tasks performed.

3.5.2 Ensure that all digital imaging equipment has the following characteristics/functions:

Suitability for underwater use.

Auto-focus and auto-exposure.

Color pictures.

Sufficient lighting to ensure a quality color video picture and depth of field.

A yardstick or other suitable linear measuring device with clear measurement marks which can be read from the monitor.

3.6 Documentation submission. Within 24 hours after the completion of the diver inspection, do the following:

3.6.1 Submit a CFR indicating the amount of recommended U/W body surface cleaning, if any.

3.6.2 Submit the pictures on two digital video discs (DVD) formatted to USCG requirements or electronically as an attachment via e-mail within 24 hours of project completion to the COTR.

4. NOTES

4.1 Unit responsibilities. The ship's force will tag-out and secure the following:

All propulsion machinery and shafting, including auxiliary propulsion machinery such as the bow thruster (as applicable), and all steering machinery whenever the diver is in the water.

All underwater body transducers, including the sonar equipment, for the duration of the underwater inspection operation.

All active cathodic protection equipment for the duration of the underwater inspection operation.

Each sea suction while the diver is inspecting the sea suction's sea chest strainer.

4.2 Mailing of digital images. Upon receipt, the COR will forward the second copy of the underwater inspection record images to the Engineering Section of the Product Line Division to which the vessel is assigned.

4.3 Inspection forms. (See the following pages)

PRE-CLEAN BIOFOULING INSPECTION DATA

VESSEL NAME:
HULL TYPE / NUMBER
LOCATION (CITY)
DATE (mm/dd/yy)
PRODUCT LINE:
INSPECTING ACTIVITY
VISIBILITY (ft)
LOCATION OF LAST DRYDOCKING
UNDOCKING DATE
LOCATION OF LAST PAINTING
DATE

PAINT

TYPE: ANTIFOULING: ANTICORROSION:

DATE OF THE LAST WATERBORNE FULL HULL CLEANING
DATE OF THE LAST WATERBORNE INTERIM CLEANING
UNDERWATER PHOTOGRAPHS TAKEN □ YES □ NO
VIDEO TAKEN □ YES □ NO
COMPONENTS
( CHECK IF: )

N/A NOT INSPECTED

( PERCENTAGES MUST ADD UP TO 100 )

FOULING RATING FOULING RATING FOULING RATING

PROPELLER Centerline

FR- %
FR- %
FR- %

Port Outboard

FR- %
FR- %
FR- %

Port Inboard

FR- %
FR- %
FR- %

Starboard Inboard

FR- %
FR- %
FR- %

Starboard Outboard

FR- %
FR- %
FR- %

SHAFT Centerline

FR- %
FR- %
FR- %

Port Outboard

FR- %
FR- %
FR- %

Port Inboard

FR- %
FR- %
FR- %

Starboard Inboard

FR- %
FR- %
FR- %

Starboard Outboard

FR- %
FR- %
FR- %

RUDDER Centerline

FR- %
FR- %
FR- %

Port

FR- %
FR- %
FR- %

Starboard

FR- %
FR- %
FR- %

SONAR DOME Port Side

FR- %
FR- %
FR- %

Starboard Side

FR- %
FR- %
FR- %

SEA CHEST Typical

FR- %
FR- %
FR- %

BOW Port

FR- %
FR- %
FR- %

Starboard

FR- %
FR- %
FR- %

SIDES Port

FR- %
FR- %
FR- %

Starboard

FR- %
FR- %
FR- %

BOTTOM Port

FR- %
FR- %
FR- %

Starboard

FR- %
FR- %
FR- %

STERN Port

FR- %
FR- %
FR- %

Starboard

FR- %
FR- %
FR- %

TRANSOM Port

FR- %
FR- %
FR- %

Starboard

FR- %
FR- %
FR- %

Signature (Ship’s Engineer):_______________________________________________________ Signature (Diving Supervisor):______________________________________________________

DIVER HULL INSPECTION DATA

VESSEL NAME:
HULL TYPE / NUMBER
LOCATION (CITY)
DATE (mm/dd/yy)
PRODUCT LINE:
INSPECTING ACTIVITY
VISIBILITY (ft)
LOCATION OF LAST DRYDOCKING
UNDOCKING DATE
LOCATION OF LAST PAINTING
DATE

PAINT

TYPE: ANTIFOULING: ANTICORROSION:

DATE OF THE LAST WATERBORNE FULL HULL CLEANING
DATE OF THE LAST WATERBORNE INTERIM CLEANING
UNDERWATER PHOTOGRAPHS TAKEN □ YES □ NO
UNDERWATER COLOR VIDEO TAKEN □ YES □ NO
UNDERWATER WORK ACCOMPLISHED THIS DATE
□ FULL CLEAN□POLISH□MULTI-BRUSH□INSPECT□PAINT
□INTERIM□HYDRO□HAND-HELD□REPAIR□OTHER__________________________________

1. HULL COATING SYSTEM (PDR___________)

a. ANTIFOULING PAINT

PERCENTAGE REMAINING________________ PERCENT REJUVENATION________________

IS THE A/F □ HARD □ SOFT

PERCENTAGE__________ PEELING__________ LOCALIZED or__________ GENERAL
__________ BLISTERING__________ LOCALIZED or__________ GENERAL
__________ ABRASION__________ LOCALIZED or__________ GENERAL

CONDITION SUMMARY [ IF PAINT DAMAGE IS LOCALIZED, GIVE LOCATION(s) ]

b) ANTICORROSION PAINT

PERCENTAGE REMAINING _______________

PERCENTAGE__________ PEELING__________ LOCALIZED or__________ GENERAL
__________ BLISTERING__________ LOCALIZED or__________ GENERAL
__________ ABRASION__________ LOCALIZED or__________ GENERAL

CONDITION SUMMARY [ IF PAINT DAMAGE IS LOCALIZED, GIVE LOCATION(s) ]

c) DOCKING BLOCK AREAS (PDR _________)

AVERAGE PERCENTAGE OF BLOCK AREAS PAINTED ____________________ %

BARE METAL PITTING ____________________ % __________________ IN. DIAMETER ____________________ IN. DEEP

CONDITION SUMMARY [ IF PAINT DAMAGE IS LOCALIZED, GIVE LOCATION(s) ]

DIVER HULL INSPECTION DATA (CONTINUED)

2. CATHODIC PROTECTION SYSTEM

a. SACRIFICIAL ANODES (ZINCS)

AVERAGE PERCENTAGES OF ANODES REMANING ____________________ %
ANODES ARE:□ UNIFORMLY WASTED□ WASTAGE GREATEST IN FOLLOWING AREAS:
________________________________________________________________________________________________________________

ANODES ARE : □ WELDED □ BOLTED □ BOTH

NUMBER AND LOCATION OF ANY ANODES MISSING OR INACTIVE:
MISSING_________________________________________________________________________________________________________
INACTIVE________________________________________________________________________________________________________

b. IMPRESSED CURRENT □ NOT APPLICABLE

□ DAMAGE NOTED ON ATTACHED DRAWING(Port/Stbd)(FRAME ____________________ )
□ WIRES LOOSE, BROKEN, OR MISSING(Port/Stbd)(FRAME ____________________ )
□ CAPASTIC SHIELD DAMAGE(Port/Stbd)(FRAME ____________________ )
□ INSULATORS LOOSE OR DAMAGED(Port/Stbd)(FRAME ____________________ )
□ OTHER(Port/Stbd)(FRAME ____________________ )

3. GENERAL HULL DAMAGE (HULL PLATING, BILGE KEELS, etc.):

4. HULL PENETRATIONS (PDR _________)

_______________ % CLOGGED WITH MARINE GROWTH (POST CLEAN)

_______________ % BARE METAL (AREA SURROUNDING PENETRATION)

_______________ % BARE METAL PITTING

AVERAGE PIT SIZE: _______________ in. DIAMETER, _______________ in. DEPTH

CONDITION SUMMARY: ___________________________________________________

DIVER HULL INSPECTION DATA (CONTINUED)

5.SONAR DOME □ NOT APPLICABLE
□ NO VISIBLE DAMAGE □ DAMAGE NOTED ON ATTACHED DRAWING □ CUTS□ LAYER SEPARATION □ WIRE PILES EXPOSED
6.PROPULSION SHAFTING
VISIBLE BARE METAL □ YES □ NORUST BLEEDING □ YES □ NOPITTING □ YES □ NO
CONDITION SUMMARY (TYPE OF DAMAGE, LOCATION AND SIZE):
_________________________________________________________________
_________________________________________________________________

7. STRUTS AND BEARING HOUSING

PERCENT BARE METAL: STARBOARD PORT

MAIN_________________________ %___________________ %
INTERMEDIATE_________________________ %___________________ %
PDR____________________________________________
CONDITION OF STRUT LEADING AND TRAILING EDGES: ______________________________________
_________________________________________________________________
_________________________________________________________________
CONDITION OF ROPE GUARDS: __________________________________________________
_________________________________________________________________
_________________________________________________________________
CONDITION OF FAIRWATERS: ___________________________________________________
_________________________________________________________________

8. RUDDER

□ NO DAMAGE □ DAMAGE SHOWN ON ATTACHED DRAWINGS

STARBOARD
PORT
PERCENT BARE METAL
%
%

PDR

ACCESS PLATES INTACT?
□ YES □ NO
□ YES □ NO
WAS RUDDER SOUNDED?
□ YES □ NO
□ YES □ NO
ANY SIGNS OF FLOODING?
□ YES □ NO
□ YES □ NO
ANY SIGNS OF DROPPING?
□ YES □ NO
□ YES □ NO
CONDITION SUMMARY:
________________________________________________________________________________________________________________

9. PROPELLERS

□ NO DAMAGE □ DAMAGE SHOWN ON ATTACHED DRAWINGS

PROP #1:
NICKS __________
CURLS __________
CRACKS – LARGEST CRACK LENGTH __________ in.
PROP #2:
NICKS __________
CURLS __________
CRACKS – LARGEST CRACK LENGTH __________ in.

PROPELLERS NUMBERED STARBOARD TO PORT.

Diving Supervisor: ___________________________________________ Ship’s Engineer: _________________________________

PROPELLER VISUAL INSPECTION FORM, 87s (Fill in one per propeller inspected)

|_| Pressure Face |_| Suction Face Contractor inspector (written/signature): /

USCG (written/signature): /

PROPELLER VISUAL INSPECTION FORM, FRC/154 (Fill in one per propeller inspected)

|_| Pressure Face |_| Suction Face Contractor inspector (written/signature): /

USCG (written/signature): / image1.jpeg image2.png image3.emf image4.png image5.png

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