Revised_Statement_of_Work._Dtd_08-19-2019.docx

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T. S. KENNEDY - FY19 Topside Repairs Federal contract opportunity
Solicitation number
6933A219Q000032
Issued by
Department of Transportation Maritime Administration

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Revised Statement of Work

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TRAINING SHIP KENNEDY

MISCELLANEOUS TOPSIDE REPAIR

DEPARTMENT OF TRANSPORTATION

STATEMENT OF WORK (SOW)

U.S. DOT - MARITIME ADMINISTRATION TRAINING SHIP “KENNEDY” MISCELLANEOUS REPAIR ITEMS.

8/19/2019

The primary purposes of this Statement of Work is to accomplish MISCELLANEOUS REPAIR ITEMS as indicated in the below statement of work and referenced documents.

Table of Contents

Table of Contents0
GENERAL PROVISIONS3
ABBREVIATIONS/DEFINITIONS3
EXPANDED DEFINITIONS5
CONFLICTS - SPECIFICATIONS/DRAWINGS7
INTENT AND GENERAL SPECIFICATION REQUIREMENTS7
GENERAL VESSEL DESCRIPTION8
DRAWING, CORRESPONDENCE, AND COMMUNICATION PROCEDURES9
LAWS, CLASSIFICATION, RULES, REGULATIONS, STANDARDS, CERTIFICATES10
PROGRESS MEETINGS AND PROGRESS REPORT10
CONTRACT AND GUIDANCE DRAWINGS11
ASBESTOS /VENDORS /SUBCONTRACTORS11
INSPECTIONS12
PROSECUTION OF WORK13
GANTT CHART14
PROGRESS REVIEW MEETINGS14
GUARANTEES14
MATERIALS AND WORKMANSHIP15
CONTRACTOR'S OBLIGATION15
HULL PROTECTION15
GENERAL INFORMATION16
AVAILABILITY AND PERFORMANCE PERIOD16
SECTION 100: GENERAL REQUIREMENTS17
ITEM 101APPLICABILITY OF RULES AND REGULATION17
ITEM 102ACCURACY OF INFORMATION17
ITEM 103SURVEYS AND INSPECTIONS18
ITEM 104ON-SITE CONTRACTOR'S REPRESENTATIVE19
ITEM 105ALLOWANCE FOR SCRAP MATERIAL19
ITEM 106USE OF SHIP'S PARTS AND EQUIPMENT20
ITEM 107MAINTAINING SHIP'S CLEANLINESS21
ITEM 108PROTECTIVE FLOOR COVERING22
ITEM 109SURFACE PREPARATION AND PAINTING/COATING GUIDELINE22
ITEM 1010SAFE FOR ENTRY AND SAFE FOR HOT WORK CERTIFICATES25
ITEM 1011WELDING / BRAZING PROCEDURES and QUALIFIED WELDERS LISTING26
ITEM 1012PORTABLE TOILETS/TEMPORARY FACILITIES27
SECTION 200: WORK REQUIREMENTS28
ITEM 201CROP AND RENEW MISC SECTIONS #1 CARGO HATCH (NS-E SR# 1901646)28
ITEM 202PROCURE AND INSTALL A FURUNO MODEL VR-7000S SVDR (NS-E SR# 2005517)29
ITEM 203REPLACE JOINER PANEL IN BERTHING HOLD 332 (3-75-2) (NS-E SR# 1901455)33
ITEM 204REPLACEMENT OF 2 SECURITY GATES (NS5 WO/SR#: 1900868)34
ITEM 205OVERHAUL ANCHOR WINDLASS MOTOR AND HYDRAULIC PUMP (NS-E SR# 2005163)35
ITEM 206REPLACEMENT OF DAMAGED RESILIENT FLOORING (VCT) IN VARIOUS LIVING AREAS (NS5 WO/SR#: 1900866,)37
ITEM 207INSTALL DEDICATED SUCTION AND FILL LINES IN #6 DB TANKS (NS5 WO/SR#: 1900653)38
ITEM 208PROVIDE PLC UPGRADES AND LAN REDUNDANCY FOR THE COMBUSTION CONTROL, ALARM AND MONITORING AND BOW THRUSTER SYSTEM (NS5 WO/SR#: 2005513)39
SECTION 300: OPTIONAL AND UNIT PRICED ITEMS42
ITEM 301OVERHAUL IN-PORT FEED PUMP (NS-E SR# 2005039) (Optional)42
ITEM 302CROP AND RENEW HAND RAILS, STANCHIONS AND SEA-RAILS (OPTIONAL)46
ITEM 303SUPPLEMENTAL MATERIAL (OPTIONAL)47
ITEM 304SUPPLEMENTAL LABOR (OPTIONAL)48

GENERAL PROVISIONS

General The subject vessel is owned by the United States of America acting through the Maritime Administration; Department of Transportation (hereinafter called MARAD). It shall be clearly understood that all below specified work and services as well as additional work and services ordered through this solicitation shall be for, and on behalf of, MARAD.

Attending the vessel for the Owner will be the owner’s representative who is also the PORT ENGINEER and Contracting Officer's Representative COR. The Contractor will be informed in writing of the designated individuals and their authority upon award of contract.

Note: This GENERAL section applies to all ITEMS within this SOW and therefore is Not Separately Priced. To the extent that efforts to comply with the requirements stated in this GENERAL section present a cost impact, the cost is to be allocated to the priced ITEMS

ABBREVIATIONS/DEFINITIONS

As used throughout this statement of work, the following terms and abbreviations shall have the meaning stated:

ABSAmerican Bureau of Shipping
ANSIAmerican National Standards Institute
ASMEAmerican Society of Mechanical Engineers
CFRCode of Federal Regulations substitute for(USCG Requirements)
CONTRACTORContractor (same as YARD or SHIPYARD if applicable)
CONTRACTConstruction Contract between the Owner and the Contractor including these Specifications and the accompanying Contract Drawings. These Specifications are "senior" to Drawings in cases of potential conflict.
CRESStainless steel (Grade should be specified)
CORContracting Officer's Representative is responsible for monitoring the contractor's progress in fulfilling the technical requirements specified in the contract. The COR ensures that all required documentation and data are submitted in accordance with the procurement deliverable schedule. Should the contractor fail to fulfill the contractual requirements, the COR must inform the contractor of such failure. The COR informs the contracting officer of any technical or contractual problems or delays. The COR maintains administration records, approves invoices and performs final inspection and acceptance of work performed under the contract. The COR is not authorized to make any commitments or obligations on behalf of the government. The COR may not grant the contractor permission to deviate from the requirements stated in the contract, nor direct the contractor to perform any work outside that stated in the contract.
DWG or DWGSContract Drawing or Drawings
EOSEngineer's Operating Station
GFGovernment Furnished
LTLong Ton (2240 LBS) All weights in this Specification are expressed in LT or pounds
MARADMaritime Administration, U.S. Department of Transportation
MAYThis word, or the adjective "OPTIONAL", mean that an item is truly optional. One vendor may choose to include the item because a particular marketplace requires it or because the vendor feels that it enhances the product while another vendor may omit the same item.
MUSTThis word, or the terms "REQUIRED" or "SHALL", mean that the definition is an absolute requirement of the specification.
MUST NOTThis phrase, or the phrase "SHALL NOT", mean that the definition is an absolute prohibition of the specification.
OWNERU.S. Department of Transportation

Maritime Administration West Building 1200 New Jersey Avenue, SE Washington, DC 20590

QAQuality Assurance
RENEWWhenever the term "renew" is used, it is understood to mean "remove the old or defective material and replace with new material of the same design, specification, or standard", unless otherwise stated.
SEAL WELDStructure which is double continuously welded.
SHOULDThis word, or the adjective "RECOMMENDED", mean that there may exist valid reasons in particular circumstances to ignore a particular item, but the full implications must be understood and carefully weighed before choosing a different course.
SHOULD NOTThis phrase, or the phrase "NOT RECOMMENDED" mean that there may exist valid reasons in particular circumstances when the particular behavior is acceptable or even useful, but the full implications should be understood and the case carefully weighed before implementing any behavior described with this label.
SPECIFICATIONThe specification is an explicit set of requirements to be satisfied by a material, product, or service.

STATEMENT OF WORK (SOW)

A statement of work (SOW) is a formal document that captures and defines the work activities, deliverables and timeline a Contractor will execute against in performance of specified work for the OWNER. In this document the Specification is generally synonymous with the words statement of work (SOW)

USCG (CG)United States Coast Guard
VESSELT/S Kennedy
YARDContracting Shipyard as applicable (same as CONTRACTOR)

EXPANDED DEFINITIONS

GOVERNMENT FURNISHED

All equipment herein specified as GOVERNMENT FURNISHED (GF) or GOVERNMENT FURNISHED EQUIPMENT (GFE) is to be installed by the CONTRACTOR in such condition that it is completely serviceable under normal conditions of vessel operations. Such installations are to adhere to all applicable specifications of Regulatory Agencies and are to be to the satisfaction of the COR. This includes, but is not limited to, the following:

1.Time and materials for assembly.
2.Time and materials for positioning and proper securing
3.Time and materials for connections of piping, wiring, etc.
4.Time and materials for operational testing

All equipment, which is not herein, specified as either GOVERMENR FURNISHED (GF) or EXISTING shall be provided and installed as detailed above by the CONTRACTOR (CONTRACTOR).

CONTRACTING OFFICER'S REPRESENTATIVE (COR)

Contracting Officer's Representative is responsible for monitoring the contractor's progress in fulfilling the technical requirements specified in the contract. The COR ensures that all required documentation and data are submitted in accordance with the procurement deliverable schedule. Should the contractor fail to fulfill the contractual requirements, the COR must inform the contractor of such failure. The COR informs the contracting officer of any technical or contractual problems or delays. The COR maintains administration records, approves invoices and performs final inspection and acceptance of work performed under the contract. The COR is not authorized to make any commitments or obligations on behalf of the government. The COR may not grant the contractor permission to deviate from the requirements stated in the contract, nor direct the contractor to perform any work outside that stated in the contract.

GOOD SHIPBUILDING PRACTICE

The term "good shipbuilding practice" means construction practices, which are in accordance with soundly engineered and approved processes. These processes are to meet the requirements contained within this document of SPECIFICATIONS. Construction and testing shall conform to regulatory agency and industry accepted standards to ensure that the vessel will meet the general and design requirements.

ABS/USCG APPROVED MATERIALS/EQUIPMENT

Contractor-furnished materials and equipment used for repairs to, or replacement of, existing shipboard materials or equipment must comply with all applicable American Bureau of Shipping/U.S. Coast Guard (ABS/USCG) requirements. Certificates will be provided for all certified materials.

ACCESSING OF REPAIR/RENEWALS/ADDITIONS

All removals and replacements required to gain access shall be accomplished, as necessary, in order to affect the repairs, renewals, and additions enumerated herein and be considered as part of the basic specification.

QUALITY ASSURANCE

Inspections by the COR are for verifying the CONTRACTOR’S Quality Assurance Program. COR inspections are not to be used as a substitute for in-process control of quality by the CONTRACTOR.

SOLE SOURCE/BID SUBSTITUTIONS

It is not necessary to offer all material and equipment as "sole source" unless expressly stated in these Specifications. The CONTRACTOR will be permitted to submit bids containing substitutions if such substitutions are clearly stated and detailed. Any bid substitution must be equal to the specified model, must be sufficiently documented to prove equality, and must meet the performance requirements of the vessel.

The CONTRACTOR is responsible for all additional costs associated with proposed substitutions including, but not limited to, required engineering expenses. In this regard, the specifications herein are guidelines for minimum performance requirements. If those specifications are not offered by a particular manufacturer, product, or model, the CONTRACTOR will be expected to include a separate list of all discrepancies. Substituted manufacturers, products, or models will not be considered unless they have been demonstrated to be equal to or exceeding the quality, durability and design and the minimum performance functions of the specified equipment. Any proposed substitution must conform substantially to the specified requirements for the machinery and/or equipment.

CONFLICTS - SPECIFICATIONS/DRAWINGS

Where Specifications and Drawings are not in agreement, it is the responsibility of the CONTRACTOR to notify the COR in writing that such a disagreement does exist and request resolution of same. Generally, the Specifications are to be considered senior to the Contract Drawings; however, there may be instances where, by agreement, this priority may be reversed. Written notification, therefore, is essential and required.

INTENT AND GENERAL SPECIFICATION REQUIREMENTS

GENERAL

The primary purpose of this Statement of Work (SOW) is to accomplish the following miscellaneous repairs to the Vessel such as:

· CROP AND RENEW MISC SECTIONS #1 CARGO HATCH

· PROCURE AND INSTALL A FURUNO MODEL VR-7000S SVDR (NS-E SR# 2005517)

· REPLACE JOINER PANEL IN BERTHING HOLD 332

· REPLACEMENT OF 2 SECURITY GATES

· OVERHAUL ANCHOR WINDLASS MOTOR AND HYDRAULIC PUMP

· REPLACEMENT OF DAMAGED RESILIENT FLOORING (VCT) IN VARIOUS LIVING AREAS

· INSTALL DEDICATED SUCTION AND FILL LINES IN #6 DB TANKS

· PROVIDE PLC UPGRADES AND LAN REDUNDANCY FOR THE COMBUSTION CONTROL, ALARM AND MONITORING AND BOW THRUSTER SYSTEM

· CROP AND RENEW HAND RAILS, STANCHIONS AND SEA-RAILS (OPTIONAL)

· SUPPLEMENTAL MATERIAL (OPTIONAL)

· SUPPLEMENTAL LABOR (OPTIONAL)

ERRORS/OMISSIONS

In the event that there are found to be errors or omissions in these Specifications or in the accompanying Drawings that would have an adverse effect upon the completion of this contract and/or delivery to the OWNER of a product that is complete, functional, and seaworthy, the CONTRACTOR shall call attention to such errors or omissions in his bid package.

Minor design errors or omissions shall be properly addressed by the CONTRACTOR in the normal course of the contract performance. Major design errors or omissions shall be resolved by Change Orders.

SPECIFICATIONS IN EXCESS

Although the Drawings & Specifications contemplate a project, which will be completed in accordance with the requirements of the several regulatory bodies referred to herein, in certain respects the Contract Drawings and Specifications may be in excess of such requirements and must not be changed except on written approval of the OWNER.

If the CONTRACTOR is of the opinion that any aspect of the Contract Drawings and Specifications are so stringent, that his Company is unwilling or incapable of completing the Project within those parameters; it is the CONTRACTOR's obligation to provide written notification of such a conflict to the OWNER in his bid package. If such notification is not included with the bid package, it is held that the CONTRACTOR agrees with and will complete the project in compliance with the specifications as set forth.

MANUFACTURER'S REPS

Whether or not it is specifically stated in these Specifications, when it is required by the equipment manufacturer or by the specialized technical nature of the installation, and/or when work is outside the normal scope of the CONTRACTOR work force, the CONTRACTOR is to provide the services of Manufacturers' Reps for such assistance and expertise as is required for the proper installation, on-line testing, calibration, adjustments, etc. of CONTRACTOR Furnished and GF equipment.

CERTIFICATION/DOCUMENTATION

The CONTRACTOR shall, in a timely manner, provide the OWNER with information and certifications as may be required for the re-documentation and re-certification of the vessel.

The latest amendments to all laws, regulations, rules and conventions, which are in force at the time of Bid Closing, are to be considered as part of the CONTRACT. Any amendment to such requirements or any new laws, regulations, rules or conventions that come into force after Bid Closing, shall be treated as a change to the CONTRACT if not otherwise covered by these Specifications and Drawings.

GENERAL VESSEL DESCRIPTION

The TS Kennedy is a U.S. Government owned “Public Nautical School Ship” provided to the Massachusetts Maritime Academy for the purpose of training young men and women for a career in the U.S. Maritime Industry.

Name/ KENNEDY Primary VIN/ 509652 Call/ KVMU Flag/ US

Alt VIN's
Type
509652
Official Number (U.S.)
6621662
IMO Number
6704200
ABS Number
1069
Hull Number
338919000
MMSI Number
11270
GMDSS
Length overall536 ft-11 in
Breadth, molded76 ft 0 in
Depth, molded42 ft-6 in
Full Load Draft28 ft-6 in
Propulsion PlantSteam Geared Turbines
Propulsion Rated BHP, Normal12,500
Propulsion Rated BHP, Maximum15,500
Fuel Consumption, Max Power594 Bbl/Day
Fuel Consumption, Normal Power490 Bbl/Day
Fuel Consumption, In Port40 Bbl/Day
Trial Speed, Normal HP @ 29’0” Draft20 Kts
Cruising Radius @ 20 Kts10,000 N. M.
Light Ship Weight:12,891.54 LT
With fixed ballast12,891.54 LT
Without fixed ballast8,540.29 LT
U.S. Gross Tonnage13,886 LT
U.S. Net Tonnage4,165 LT
Displacement, Full Load18,550.49 LT
Deadweight1,431 LT
ClassificationABS/USCG (Subchapter R) IMO &

SOLAS

Class notation Unrestricted service, A1 E, AMS, and applicable Passenger Vessel Rules

Fuel Oil Storage Capacity, 98% Full11793.95 Bbls
Fuel Oil Settling Capacity, 98% Full1472.72 Bbls
Diesel Oil – Emergency Generator Tank896 Gallons
Fresh Water, 100% Full31731 Gallons
Distilled Water, 100% Full5730 Gallons
Reserve Feed Water38896 Gallons
Lube Oil – Gravity, 100%1234 Gallons
Lube Oil – Storage, 100%1314 Gallons
SW Clean Ballast, 100% Full998.36 Tons
Permanent Fixed Ballast3546 LT
Liquid Mud Fixed Ballast, 100% Full873.3 LT
Heavy Fuel Oil (for Aux Diesel Gen)4036 Gallons
Diesel Oil (for Aux Diesel Gen)971 Gallons
Clean Lube Oil (for Aux Diesel Gen)207 Gallons
Sludge/Dirty Oil (for Aux Diesel Gen)412 Gallons

DRAWING, CORRESPONDENCE, AND COMMUNICATION PROCEDURES

The CONTRACTOR shall provide the COR with a copy of all correspondence relating to this vessel conversion, which the CONTRACTOR has with Regulatory Bodies, in particular, the ABS or USCG (MSC) Washington and the Local OCMI.

The CONTRACTOR shall invite the COR to be present during all discussions relating to this vessel, which he may have with the Representatives of Regulatory Bodies, in particular, with the Local ABS representative, OCMI or representatives of those offices.

These documents and discussions may include, but are not limited to, the design, construction of modules, ripouts, and relocations, installation of equipment and machinery, testing, sea trials, delivery, and operation of the vessel.

LAWS, CLASSIFICATION, RULES, REGULATIONS, STANDARDS, CERTIFICATES

COMPLIANCE

The vessel, as delivered, shall comply with the requirements of relevant State and Federal Regulatory Agencies. These shall include:

· USCG: 46 CFR Subchapter “R” PART 167—PUBLIC NAUTICAL SCHOOL SHIPS.

· USPHS: Publication No.393, "Handbook on Sanitation of Vessel Construction"

· USCG: "International Rules of the Road"

· Institute of Electrical & Electronics Engineers Standards #45

· Federal Communications Commission

· Classification: ABS/USCG (Subchapter R) IMO & SOLAS

· Class notation: Unrestricted service, A1 E, AMS, and applicable Passenger Vessel

DOCUMENTATION

All necessary certifications and/or documents covering the approval of and indicating compliance with subject regulations shall be obtained by the CONTRACTOR and supplied to the OWNER.

SUBSEQUENT REGULATORY CHANGES

IF:CONTRACT changes are required by modifications or additions to the Laws or Regulations of the Commonwealth of Massachusetts, the United States, the Regulatory Agencies listed in 1.9.1, or any governmental body or board thereafter organized or created;
AND:Such changes require an increase or decrease in the cost of the vessel, and occur within a period of 30 days following the Bid Opening;
THEN:It is agreed by the CONTRACTOR and OWNER to re-negotiate the CONTRACT PRICE and/or DELIVERY DATE in light of such changes.

PROGRESS MEETINGS AND PROGRESS REPORT

A weekly progress meeting shall be attended by the Contractor, COR and the ship’s Captain/Chief Engineer/Chief Mate to discuss individual ITEM and Delivery Order progress. A Progress Report shall be delivered to the COR one day prior to the progress meeting. This report shall list each contract ITEM and Delivery Order, their awarded dollar value, the Contractor’s estimate of their percent completion, and the resulting earned value (which will be the awarded amount x the percent completion). This Progress Report shall be examined by the COR along with the Contractor’s Production Chart. A percent completion shall be negotiated and the report signed for by both parties. This document shall be the ONLY document requiring signature of the COR. In order to avoid conflicting and/or erroneous information, NO OTHER document delivered to the COR (such as a condition report) which makes a statement regarding ITEM and/or Delivery Order progress and/or percent completion shall be signed as being agreed to by the COR.

CONTRACT AND GUIDANCE DRAWINGS

GENERAL

The Contractor shall submit DWGS, permits or other correspondence required by regulation for review and approval. Submittals will commence upon signing a Contract with the successful bidder. The Contractor is tasked to keep the Owner and the operator apprised of the status of such submittals.

EXISTING VESSEL INFORMATIONAL DRAWINGS

Existing vessel informational drawings are available from the Chief Engineer, and should be requested in writing if required. It should be understood that the vessel has been in service for a number of years and had a number of conversions; therefore, interested bidders should be cautioned that the accuracy of the existing vessel drawings cannot be verified, and bidders should be specific about what information they are seeking from the existing drawings. Requested drawings will be forward to all interested bidders upon request. Drawings will be provided in electronic format when available. The OWNER does not warrant the accuracy of these plans and requires the CONTRACTOR to verify by physical ship check any and all of the existing plans prior to submitting their bid.

INTERFERENCES/ACCESS

The elimination of all equipment interferences; and the location or relocation of machinery, pumps, piping, wiring, ductwork and misc. equipment so that proper access for operation and maintenance can be readily achieved is the CONTRACTOR responsibility. It is essential that the CONTRACTOR is aware of his obligation in this regard. The CONTRACTOR is responsible to see that ALL INSTALLATIONS are arranged, constructed, and/or relocated in "good shipbuilding practice" and that they adhere to the requirements of the CFR. The CONTRACTOR and the COR are mutually responsible for the maintenance of ongoing communications, inspections, and approvals as construction progresses.

ASBESTOS /VENDORS /SUBCONTRACTORS

ASBESTOS ABATEMENT

The CONTRACTOR shall, as part of this Contract, remove and dispose of all asbestos removed or disturbed for the performance of this contract. In addition, CONTRACTOR shall comply with the most current edition of all federal, state, county, and city codes and ordinances as they apply to the location(s) in which the work is performed.

Note: The OWNER hereby informs the CONTRACTOR that the existing vessel does contain asbestos and that the CONTRACTOR is specifically required to provide certification that the CONTRACTOR is a certified asbestos abatement contractor or that the CONTRACTOR has engaged a certified asbestos abatement subcontractor.

VENDOR LISTING

The CONTRACTOR shall provide the COR with a listing of major Vendors and Subcontractors being employed on the contract. The list shall include name; address; telephone and fax numbers; e-mail address; purchase order or contract number; and an equipment or service description. This list will give a baseline for the entry of the vessel as converted into the OWNER electronic contact system.

An initial Vendor/Contractor List shall be provided not more than 10 days after contract signing and shall be updated, as required, every 10 days thereafter over the course of the contract.

INSPECTIONS

GENERAL

All materials and workmanship shall be subject to inspection by the COR, ABS, the USCG and other regulatory bodies having jurisdiction. All inspection and observation of tests by the COR will be performed in such a manner as not to unnecessarily delay the contract work.

The COR shall promptly approve all work and material conforming to the requirements of this Specification and shall promptly reject all work and materials, which do not conform. Such rejected work or material shall be satisfactorily corrected.

SCHEDULING & ATTENDANCE

The CONTRACTOR is responsible for scheduling and presenting all completed work for Acceptance Inspections and for giving written ADEQUATE NOTICE of 24 HOURS to the COR and other required inspection agencies that such work is complete, has been passed by the CONTRACTOR QA, and is ready for such inspection. Inspections shall, when possible, be scheduled and accomplished during normal workdays on the CONTRACTOR day shift.

The COR will make every effort to maintain communications with the parties involved and to report to the inspection site per agreed schedule. If the COR is unable to keep the schedule, he shall notify the CONTRACTOR as soon as possible and reschedule for a mutually agreeable time. Failure of the COR to attend an inspection does not constitute an acceptance of the work. Inspections by ABS, the Coast Guard or other agency do not eliminate these requirements for inspection and acceptance by the COR.

PREPARATIONS

Work presented for inspection shall be complete in all respects, clean, free of debris, scrap, lines, welding wire ends and all temporary gear. Reasonable accommodations shall have been made for access, lighting, and fresh air supply in advance of the inspection party.

COVERINGS

Prior to the application/installation of paint, deck covering, insulation, sheathing, joiner work, ceilings, etc., all structure and weld that is to be covered will be given final inspection and will be signed off on by the COR. It must be clearly understood by the CONTRACTOR that the COR has the right and option to require removal of any or all coverings for inspection in areas that have not been previously inspected and passed. This requirement makes it essential that weekend and night shift foremen, for both CONTRACTOR and Subcontractors, be in close communication with the QA Department and Project Manager.

RE-INSPECTIONS

Any welding, burning, heat shrinking, etc. which is performed as rework, repair, or on change orders after an inspection has been completed, may require (at the COR's option) the removal of any or all coverings for re-inspection of plate, welds, etc. This requirement will further emphasize the necessity of a formal QA Inspection process and the necessity for close communications between CONTRACTOR and COR. An initial inspection in no way negates the requirement for re-inspection if an area is reworked in any manner.

COMPARTMENT COMPLETIONS

Living spaces, workspaces and control/machinery spaces shall be inspected and certified complete by the COR and the CONTRACTOR representative. A compartment shall not be considered accepted until the inspection is complete, deficiencies are corrected, and the COR and CONTRACTOR have signed off on the space. At this time, so far as is possible, the compartment shall be secured and no further work shall be conducted within the space unless approved by the mutual consent of the COR and CONTRACTOR.

The intent of the foregoing paragraph is to guarantee that the OWNER will receive, at delivery, a fully operational vessel which is immediately capable of entering service. Any pre-existing deficiencies not covered in these Specifications or Drawings will be subject to correction at the OWNER expense.

PROSECUTION OF WORK

STARTING DATE FOR PROJECTS

The Notification of Award will stipulate the date on which it is expected the Contractor will begin contract work and from which date contract time will be charged. No work shall begin on the project until the contract has been fully executed.

SCHEDULE REQUIREMENTS

Unless otherwise specified in the contract, the Contractor is required to furnish the COR with the following schedules at or before start of any work: Gantt chart (Bar Chart).

The COR will independently review the initial schedule, and then meet with the Contractor for a joint review and make necessary corrections and adjustments.

The schedule shall show contract milestones, intermediate contract completion dates, and the contract completion date. The schedule shall show the Contractor’s scheduled completion date and the substantial completion date when applicable.

Should the prosecution of the work be discontinued or changed for any reason, these specifications require the Contractor to notify the COR at least two days in advance of changing or resuming operations. Through the life of the project, the COR should verify that activities, durations, start and finish dates, etc. shown on the schedule represent the actual status of work.

The COR may request in writing a supplemental schedule if the actual prosecution of work differs significantly from that represented on the schedule. The Contractor must provide the requested supplemental schedule within 3 calendar days of the request and at no cost to the Government.

Jobsite progress meetings shall be held weekly or as specified for the purpose of updating the schedule. Progress will be reviewed to verify actual start and finish dates of completed activities, remaining duration and percent complete of uncompleted activities, and any proposed revisions to the schedule. It is the Contractor's responsibility to provide the COR with the status of activities at the progress meetings and prepare schedule updates based on this information once it has been verified and agreed upon. A written narrative describing the schedule status, the critical path and any revisions to the schedule shall be included with the updated schedule. The updated schedule will be resubmitted should it not contain the agreed upon information.

The COR must have a schedule that accurately represents the prosecution of work and activities at all times. A current schedule is essential for evaluating requests for adjustments and determining how delays, extra work, interruptions, suspensions, etc. will impact the contract completion date or the Contractor’s scheduled completion date. These specifications allow the COR to withhold progress payments if the Contractor fails to provide the schedules and updates as required.

GANTT CHART

A Gantt chart is another name for a bar chart. The Gantt chart provides a graphical representation of the project plan that includes the activities that make up the project, the estimated duration of each activity, and the planned sequence of activity performance. The critical path must be identified on the Gantt chart. Total float must be identified on Gantt charts developed from CPM schedules. Total float is not required to be identified on Gantt charts developed without CPM schedules. The Gantt chart must conform to the specifications as set forth in the contract.

PROGRESS REVIEW MEETINGS

The CONTRACTOR and COR shall hold progress review meetings every (1) week to be held at the CONTRACTOR facility or such other location as approved by both parties beginning (1) week after the delivery of the vessel to the CONTRACTOR facility. The purpose of the meetings is to discuss, report, and resolve problems relative to progress, anticipated delays, cost experience in relation to budget and projected end costs, staffing, schedules, receipt of GFE (if any), CONTRACTOR furnished material, production problems (including Subcontractor problems), and other related matters.

GUARANTEES

All guarantees or warrantees shall begin at the completion of final acceptance the completed work detailed in the specification by the COR.

MATERIALS AND WORKMANSHIP

MATERIAL GENERAL

All material unless otherwise specified herein, shall be of commercial quality; suitable for marine environment; and shall conform to ASTM, Federal, Military, SAE, ABS, and USCG (CFR) requirements. This material shall be so designated on Bills of Material and on Construction Drawings. All materials shall be free from imperfections of manufacture and from defects, which adversely affect appearance or serviceability.

WORKMANSHIP GENERAL

All workmanship shall be first-class in all respects. All material, machinery, equipment, pieces and/or parts specified herein and installed in the converted vessel shall be suitable for the marine service intended.

MATERIAL MILITARY SPECS

Where Military or Federal Specifications are referred to herein, they are referenced solely to indicate the degree of quality of material required. The furnishing of material or items in strict compliance with the detailed requirements of these Military/Federal Specs is not intended.

STORAGE/PROTECTION

All material and equipment intended for the vessel in any form, whether CONTRACTOR or GF, shall be adequately stored and protected from the elements and shall be given appropriate security by the CONTRACTOR. Due consideration shall be given to the nature of particular equipment or material with storage and security mutually agreed upon by COR and CONTRACTOR. Inside storage shall be required for all equipment and material that will be located on the interior of the vessel.

The CONTRACTOR shall be responsible during construction and prior to vessel delivery for the protection of all items installed with finished surfaces such as joiner panels, door frames, deck coverings, joiner ceilings, countertops, furniture, etc.

CONTRACTOR'S OBLIGATION

The CONTRACTOR is to provide all plant infrastructure, labor, and transportation for employees, supplies as required, fuel for vehicles and machinery, water, power, lighting, air, steam, crane and forklift services, CONTRACTOR communications, line handling, wharfage, towing and shifting services.

HULL PROTECTION

WELDING

Rigid control of welding and grounding shall be maintained for the protection of hull and hull appendages. Care shall be taken that the welding polarity and ground connections of welding machines used on this vessel, other vessels in the immediate vicinity, or on the dock to which the vessel is moored shall be such as not to damage any parts of the vessel. The CONTRACTOR shall adequately protect, in all respects, the underwater part of the hull prior to delivery.

GENERAL INFORMATION

Note: This GENERAL section applies to all ITEMS within this SOW and therefore is Not Separately Priced. To the extent that efforts to comply with the requirements stated in this GENERAL section present a cost impact, the cost is to be allocated to the priced ITEMS

DRAWING REFERENCES AND SITE VISIT

The following Shipbuilder's Drawings (Avondale Shipyard) and conversion drawings (Bender Shipyard) are available on board at the Site Visit on Tuesday, August 13, 2019 at 10:00 a.m. at the Massachusetts Maritime Academy, 101 Academy Drive, Buzzards Bay, MA 02532. Point of Contact: COR, Jeffrey Brown at (757) 694-5505.

DRAWING NUMBER
TITLE
540TV-001-583-01 rev E
FIRE AND SAFETY PLAN (BENDER SHIP REPAIR)
540TV-001-801-01 rev K
GENERAL ARRANGEMENT (BENDER SHIP REPAIR)
C3-100S11-1-2 rev 28
SHELL EXPANSION AFT (AVONDALE SHIPYARD)
C3-100S11-1-1A rev 12
SHELL EXPANSION FWD (AVONDALE SHIPYARD)
C3-100S29-6-3 rev 3
WELDING SEQUENCE (AVONDALE SHIPYARD)
540TV-001-100-05 rev B
WELDING SEQUENCE (BENDER SHIP REPAIR)
540TV-001-583-01 (F)
FIRE AND SAFETY PLAN
540TV-001-528-04(A)
AFT INTERIOR DECK DRAINS
540TV-001-500-11E
AMR ARRANGEMENT
540TV-001-524-20(E)
AUX MACH RM SW SERVICE SYS DIA
540TV-001-302-03
BILGE VALVE REMOTE CONTROL
540TV-001-500-11E
AMR ARRANGEMENT
AS-BUILT PLAN LIST BENDER CONVERSION
AS-BUILT PLAN LIST BENDER CONVERSION
CAPE B-SCANNED DRW’s (ex-VELMA LIKES)
CAPE B-SCANNED DRW’s (ex-VELMA LIKES)

Additional DRW’s and Technical Manuals are available from the Port Engineer

AVAILABILITY AND PERFORMANCE PERIOD

The ship will be available on or about 06 September 2019 and work shall be completed by the dates listed for individual items, all work must be complete no later than 15 September 2020

SECTION 100: GENERAL REQUIREMENTS

APPLICABILITY OF RULES AND REGULATION

ABSTRACT:

t is the intent of this ITEM to define the rules and regulations governing the TS KENNEDY in order that the Contractor is cognizant of these requirements in the performance of this SOW.

REFERENCES:

46 CFR 167

SOLAS Cargo Ship (Non-tanker)

LOCATION / DESCRIPTION:

The TS KENNEDY was originally constructed as a Cargo Ship (non- tanker) under ABS Rules and the rules of SOLAS 1960. Conversion to a Public Nautical School Ship took place in 2003 with additional conversion work being accomplished in 2009. As a Public Nautical School Ship, the regulations of 46 CFR 167 in addition to SOLAS rules for a Cargo Ship (non-tanker) applies. As a voluntary act, the U.S. Maritime Administration constructed the converted areas (in 2003 and 2009) in accordance with the requirements of a SOLAS Passenger ship (greater than 36 passengers). Other unconverted areas of the ship retain only Cargo Ship compliance.

NOTES:

Not Separately Priced (NSP) in section B Pricing.

STATEMENT OF WORK:

All work in this SOW must comply with the requirements of the USCG, ABS and SOLAS relative to the area being worked on. For example, if work is being performed in an area of the ship previously converted in accordance with SOLAS Passenger Ship rules, the work must comply with SOLAS Passenger Ship rules. If work is being performed in an area which currently only meets Cargo Ship rules, the work must, at a minimum, comply with Cargo Ship rules. This compliance is especially important relative to maintaining structural fire protection ratings. In this regard, the Contractor shall not perform any work which will result in a lowering of the existing structural fire protection ratings.

If the Contractor is aware of anything in this SOW that shall compromise that compliance, they shall make it known immediately, in writing, to the COR.

PERFORMANCE CRITERIA / DELIVERABLES:

Prove all the work to the satisfaction of COR and TSK Officers.

ACCURACY OF INFORMATION

ABSTRACT

It is the intent of this ITEM for the Contractor to verify all dimensions and measurements provided in this SOW.

REFERENCES:

N.A.

LOCATION / DESCRIPTION

N.A.

NOTES

Not Separately Priced (NSP) in section B Pricing. See Number (ITEM) 102

STATEMENT OF WORK

Dimensions and measurements in this SOW are provided in good faith but are not guaranteed. The Contractor shall be responsible for determining the accuracy of all dimensions, measurements, sizes and shapes provided in any sketches, drawings, plans and specification.

PERFORMANCE CRITERIA / DELIVERABLES

N.A.

SURVEYS AND INSPECTIONS

Not Separately Priced (NSP) in section B Pricing. See Item Number (ITEM) 0007

ABSTRACT

It is the intent of this ITEM to provide coordination and scheduling of USCG inspections and ABS surveys during this contract.

The ship is not in an Alternate Compliance Program (ACP) with the US Coast Guard (as defined by 46 CFR, Part 8 Subchapter D). For this reason, witnessing of all inspections and surveys related to this dry docking must be offered to the US Coast Guard as well as ABS. As this is a Public Nautical School Ship, there will be no attendance charges by USCG. ABS inspection fees shall be the responsibility of MARAD except when an inspection or survey has failed as a result of the Contractor's lack of preparation and planning. In those instances, the ABS survey fees associated with the subsequent visit shall be the Contractor's expense.

REFERENCES

All work items

LOCATION / DESCRIPTION

Vessel, Contractor's Facility, and Sub-Contractor’s Facilities

NOTES

Not Separately Priced (NSP) in section B Pricing. See Number (ITEM) 107

STATEMENT OF WORK

The Contractor shall coordinate and schedule all surveys and inspections required by this SOW with the COR, Chief Engineer, USCG and ABS.

The Contractor shall maintain a posting of all scheduled survey and inspection dates and times outside of the office door of the COR.

PERFORMANCE CRITERIA / DELIVERABLES

Daily posting of scheduled inspections and surveys.

ON-SITE CONTRACTOR'S REPRESENTATIVE

ABSTRACT

It is the intent of this ITEM for the Contractor to provide an on-site Contractor's representative to negotiate and execute delivery orders.

REFERENCES

N.A.

LOCATION / DESCRIPTION

N.A.

NOTES

Not Separately Priced (NSP) in section B Pricing. See Item Number (ITEM) 108

STATEMENT OF WORK

A Contractor's Representative must have the authority to fully accept, negotiate, and execute "Delivery Orders" and shall be present at all times throughout this contract. In order to maintain continuity of responsibility, changes in representatives shall not be made after the start of the availability without prior approval by the COR.

PERFORMANCE CRITERIA / DELIVERABLES

N.A.

ALLOWANCE FOR SCRAP MATERIAL

ABSTRACT

It is the intent of this ITEM to define the Contractor's requirements relative to the disposal of any scrap generated by this SOW and the allowance shall be credited to MARAD for each affected ITEM.

REFERENCES

N.A.

LOCATION / DESCRIPTION

N.A.

NOTES

Not Separately Priced (NSP) in section B Pricing. See Item Number (ITEM) 110

STATEMENT OF WORK

Except as specified otherwise, all scrap material and/or salvaged materials, if any, shall be removed from the ship, become the property of the Contractor, and disposed of in accordance with all Federal, State and local regulations. This material is not property of MARAD or the ship. Credit for scrap and/or materials so taken by the Contractor shall be tracked by the Contractor and a credit provided to the COR just prior to the end of performance.

PERFORMANCE CRITERIA / DELIVERABLES

Tracking and accounting for scrap and salvage materials report

USE OF SHIP'S PARTS AND EQUIPMENT

ABSTRACT

It is the intent of this ITEM to define the requirements relative to the use of ship's equipment and/or parts.

REFERENCES

N.A.

LOCATION / DESCRIPTION

N.A.

NOTES

Not Separately Priced (NSP) in section B Pricing. See ITEM 113.

STATEMENT OF WORK

Unless specifically stated otherwise in this SOW, the Contractor shall not count on using any of the ship's spare parts, equipment, material, etc. in the prosecution of this contract unless specifically authorized in writing by the COR or stated elsewhere in another ITEM. If permitted by the COR, any spare parts, equipment, material authorized shall be inventoried and replaced at the Contractor's expense.

N.A.

MAINTAINING SHIP'S CLEANLINESS

ABSTRACT

It is the intent of this ITEM to define the Contractor's requirements for maintaining cleanliness of the ship throughout this contract.

REFERENCES

N.A.

LOCATION / DESCRIPTION

Throughout the ship

NOTES

See Item Number (ITEM) 116 in Section B that requires pricing from all vendors.

STATEMENT OF WORK

In accordance with all regulatory body requirements the Contractor shall provide all labor, materials and services to accomplish the intent of this ITEM. In addition, and at a minimum, the Contractor shall:

Walk the spaces of the ship with the COR as soon as possible after delivery to document its condition at delivery.

Remove all garbage, trash and debris from the ship daily.

Provide trash receptacles in all work areas to prevent trash from being littered on the ship.

Provide dumpsters and garbage/debris removal services throughout the period of this contract. At no time shall garbage and debris be allowed to become hazardous to the wellbeing of personnel or the ship.

Provide separate containers for both trash and hazardous waste and clearly identify both containers. Remove and properly dispose of the contents of these containers frequently enough to ensure that they never reach a point of being full and spilling over. These containers shall be placed close to the gangway.

Remove all dirt, soil, or debris generated during this contract from all decks, bulkheads, overheads, and fixtures both inside and outside of the ship.

Provide a professional Cleaning firm to provide specialized post-construction cleaning services, including personnel and all materials, equipment and tools required to complete the work. The services included post-construction detail cleaning in all areas were the contractor performed work.

The Contractor and COR shall make a joint survey of the entire ship shortly before re-delivery to MARAD to determine that all requirements in this ITEM have been met.

PERFORMANCE CRITERIA / DELIVERABLES

Written report noting cleanliness of vessel at time of delivery.

Final inspection report certified by COR

PROTECTIVE FLOOR COVERING

ABSTRACT

It is the intent of this ITEM to define the Contractor's requirements for protecting the ship's decking (vinyl tile, terrazzo, etc.) during this contract.

REFERENCES

Vessel General Arrangement Drawing

LOCATION / DESCRIPTION

Ship's offices, classrooms, all passageways, galley, and mess halls.

NOTES

See Item Number (ITEM) in Section B that requires pricing from all vendors.

STATEMENT OF WORK

The Contractor shall provide all labor, materials and services to accomplish the intent of this ITEM. In addition, and at a minimum, the Contractor shall:

Provide, install and maintain heavy duty vinyl, herculite, or cloth inserted vinyl cloth, from bulkhead to bulkhead in the areas that industrial work is being conducted. Carpet runners, plywood, cardboard, paper products, etc. shall not be used for deck protection, although may be used for additional protection in other high-traffic areas.

At the completion of all work, remove all protective deck coverings, clean all passageway decks and bulkheads, to include removal of any adhesive residue from tape, and wax all affected decks.

Protect similar decks should any other spaces within the accommodations require access and/or industrial work during the duration of this contract.

PERFORMANCE CRITERIA / DELIVERABLES

Visual inspection of vessel by COR after installation of protective coverings, and after removal of protective coverings.

SURFACE PREPARATION AND PAINTING/COATING GUIDELINE

ABSTRACT

It is the intent of this ITEM to define the general requirements regarding all paint preparation and application of coatings as part of this contract.

REFERENCES

Maritime Administration Coating Guidelines

LOCATION / DESCRIPTION

Throughout ship.

NOTES

Not Separately Priced (NSP) in Section B Pricing.

STATEMENT OF WORK

The Contractor shall provide all labor, materials and services to accomplish the intent of this ITEM. In addition, and at a minimum, the Contractor shall:

Provide all paint needed for this SOW.

Receive all paints from the paint vendor and with the knowledge of the COR or his designated person, have it inventoried, stored under cover, and its distribution controlled to eliminate waste or improper use.

Provide a Paint Manufacturer's Technical Representative to oversee the preparation and application of all paints/coatings needed for this SOW. All coatings shall be applied under the direct supervision of the Paint Manufacturer's Technical Representative. No application of coatings shall be made until the prepared surfaces are approved by the Paint Manufacturer's Technical Representative and the COR. The Contractor shall arrange for such inspections prior to the initial coating and prior to each subsequent coating. (The Owner may at his cost employ a paint consultant to validate the processes on the government’s behalf)

Ensure that all paint shall be completely mixed; ensuring bottom sediments are in suspension. Thinning shall only be done in accordance with manufacturer's instructions. Coverage and final thickness shall be specified by the paint manufacturer's representative.

Protect all structures and equipment not to be blasted which are in way of the blast pattern.

Protect depth sounder plates, hull anodes, propellers, tail-shaft and other vulnerable areas while the blasting operation is being carried out. Plug all deck scuppers and/or install temporary extension shields on the scuppers to the hull dry during blasting and coating operations.

Ensure that steel temperatures are a minimum of four (4) degrees Fahrenheit above the dew point of the air prior to the application of any coatings. COATINGS SHALL NOT BE APPLIED WHEN CONDENSATION IS PRESENT ON THE SURFACE.

No application of coatings shall be made until the prepared surfaces temperatures are a minimum of thirty five (35) degrees Fahrenheit and then only if within the specified temperature range of the paint manufactures product.

Take and record the final dry film thickness (DFT) readings. Log the preparation, coating system and quantities of the material used on each area of the hull. The paint manufacturer's representative shall fill out the coating portion of Maritime Administration Dry docking Report (MA-57).

Ensure that any grit abrasive used for blasting shall be dry, have the proper pH, meet the requirements of the paint manufacturer's product data sheet and be acceptable to the on-site Paint Manufacturer's Technical Representative.

Ensure that all coatings are applied in accordance with the paint manufacturer's instructions. Every attempt should be made to minimize overspray. Areas found to contain runs; overspray, roughness or any other film irregularities shall be repaired or recoated as directed.

Ensure that the final dry film thickness (DFT) readings be taken and recorded using an ultrasonic thickness instrument. A detailed report outlining the preparation, coating system and quantities of material shall be provided to the COR and a copy retained on board in the Chief Mate's office.

Ensure that staging for painting shall be absolutely free from grit when any coating is being applied. Ensure that outdoor coatings shall be applied only under favorable weather conditions.

Ensure that freshly applied coatings are protected from blasting in adjacent areas.

Whenever there are multiple coats specified as part of the paint system each paint coat shall be of a contrasting color to the subsequent coats to ensure complete coverage at the required mil thickness.

Ensure that coatings do not take place when the relative humidity is above 85%. No coatings shall be applied to surfaces on which oxidation has commenced.

Ensure that all paint manufacturers’ drying and recoating times are strictly adhered to.

Ensure that when working localized areas or spots, removal of old paint shall extend beyond the…

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