620297_TRACC_Manual.pdf
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About this file
This document is a TRACC® (Trinity Highway) Product Description Assembly Manual, created in November 2017 for a roadside safety terminal system. The manual is associated with Trinity Highway Products, LLC, and has been deemed eligible for federal reimbursement by the Federal Highway Administration (FHWA) under the National Cooperative Highway Research Program (NCHRP) Report 350 specifications. The system has been tested and approved as a TL-3 (Test Level 3) device for highway safety applications.
The TRACC® system is a potentially reusable, re-directive crash cushion designed for roadside features, available in multiple configurations including standard, short, wide, and flared versions with widths ranging from 24" to 71" and lengths from 14' to 25'8". The system can be installed on various foundation types including reinforced concrete, unreinforced concrete, and asphalt surfaces, with specific anchoring requirements. It is intended for use on highway shoulders and medians in both unidirectional and bidirectional traffic situations, and can be customized with different transition and delineation options. The manual provides comprehensive instructions for assembly, maintenance, repair, and replacement, emphasizing safety protocols and proper installation techniques.
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Text version
Created November 2017
TRACC®
Product Description Assembly Manual
PN 620297
TRACC®
www.trinit
The TRA Program federal-a Administ
This ma at all tim www.trin
The instr informati system in make ch the most is a registered tyhighway.com
ACC® system
(“NCHRP”)
id reimburs tration (“FHW
Impo assem are fo event deviat autho repres nual must mes. For a nityhighway ructions con on, illustrati nformation a anges at an current inst d trademark of m m has been Report 350 s sement on WA”) as a TL
Pr A ortant: The mbly, mainte or standard a the specifie tion from th rity enginee sentatives a be availabl additional c y.com.
tained in thi ons, and sp available to ny time. Plea ructions.
f Trinity Indust
TRA
n tested pur specification the Natio L-3 device.
roduct Assem
2525 N. St Dallas ese instruct enance, and assembly sp ed system a hese assem
er. Trinity re available e to the wo copies, con s manual su pecifications Trinity High ase contact tries, Inc.
ACC
rsuant to N
ns. The TRAC nal Highwa
Descr bly Ma temmons Fre s, Texas 7520 tions are to d repair of th pecified by t assembly, m mbly instruct Highway for consulta orker overs ntact Trinity upersede all s in this ma way at the Trinity High
© 201
C® National Coo CC® system ay System ription anual eeway o be used o he TRACC® he appropria maintenance tions, conta Products, ation if requir eeing and/o y Highway l previous in anual are ba time of print hway to conf
17 Trinity High Create operative Hi has been de by the F n only in conj ® system. Th ate highway e, or repair w act the appr
LLC (“Tri red.
or assembl at (888) 32 nformation a ased on the ting. We res firm that you
Part No. 62 hway Products ed November ghway Rese eemed eligib Federal Hig junction with hese instruc y authority. I would result ropriate hig nity Highw ling the pro 23-6374 or nd manuals e latest TRA serve the rig u are referri
20297 s, LLC r 2017 earch ble for ghway h the ctions n the t in a hway way”) oduct visit
. The
ACC®
ght to ng to www.trinityhighway.com 2 Created November 2017
Table of Contents Customer Service Contacts Important Introductory Notes Safety Rules for Assembly Safety Symbols Limitations and Warnings System Overview
How to Determine Left/Right Defining the Bays
System Identification Recommended Tools
Special Site Conditions Other Factors to Consider
Location Requirements Unidirectional Application Bidirectional Application Approach Zone and Clear Zone Downstream Zone Concrete Foundation Assembly
Foundation Assemblies TRACC® Foundation Drawings Available Upon Request Backup Frame and Transition Options Nose Delineation Options
Assembly of System Lifting the System Anchoring the System Attaching Backups and Transitions System Maintenance
TRACC® Repair Removal / Replacement of System Types of Damage System Repair Checklist Attaching Backups and Transitions Attaching Plastic Nose and Delineator
Custo Trinity H
TRACC®
always w
Trinity H
Telepho
E-mail:
Website
Impor Proper a evaluated instructio These in are for s additiona highway Highway specified from the tested.
omer Se ighway is co
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e:
rtant Intr assembly of d and deem ons should b structions a tandard ass al informatio authority th Customer d by the appr assembly in
Impo appro m rvice Co ommitted to s assembly ditional infor roducto f the TRAC ed eligible fo be read in the re to be use semblies onl on, or have at has plann Service De ropriate high nstructions s ortant: DO oved for this ontacts the highest y procedures rmation can ry Notes CC® system or reimburse eir entirety a ed only in co y as specifie e questions ned and spe epartment. T hway author specified in
O NOT use a system durin t level of cus s, supportin be obtained
(888) 323- +1 214 589 product.inf www.trinity s is critical t ement by the and understo njunction wi ed by the ap about the ecified this a This produc rity. If there a this manua any compon ng assembly stomer serv ng documen d from the co
-6374 (USA)
9 8140 (Inte fo@trin.net yhighway.co to achieve e FHWA per ood before a ith the assem pplicable hig TRACC® s assembly an ct must be are deviation l, the device nent part th y or repair.
Create vice. Feedba ntation, and ontact inform ernational) om performance r NCHRP Re assembling T mbly of TRA ghway autho system, ple nd, if neede assembled ns, alteration e may not p at has not ed November ack regardin performan mation below e that has eport 350. T TRACC® sys
ACC® system ority. If you ease contac d, contact T d in the loc ns, or depar perform as it been specif r 2017 g the ce is w:
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Always u and whe protectio duct has be to that use should be pe ue knowled to both read an individua d and selecte facturer’s dr s take prece individual w
Impo direct repair injury for lat
Warn and Im Failur a colli y Rules tant Safety nual must be erienced in f this manua nfo@trin.net stions conce use appropri en moving n, safety toe
Warn highw assem m een specifie er who has ermitted to a dge describe d and accur al experienc ed by the hig rawing pack dence over who is skilled ortant: Re ions and s ring the TRA or death to er use and r ning: Ensu mportant sta re to follow th sion.
for Asse y Instructio e kept in a the assemb al are availa t or at www.
erning the inf ate safety p heavy equip e shoes, and ning: Safety way authority mbly, mainte d for use b unique know assemble, m ed above.
ately interpr ced and ski ghway autho kage will be information d in interpreti ead safety uggested s
ACC® system workers and reference by ure that all o atements wi his warning embly ons * location whe bly, mainten ble from Tri .trinityhighwa formation in recautions w pment or T d back suppo y measures y must be u enance, or re y the appro wledge of ho maintain, or r These inst ret them as w lled in the a ority.
e supplied b in this manu ing them bef instructions safe practice
m. Failure to d/or bystand y anyone inv of the TRAC ithin the TR could result ere it is read nance, or re nity Highwa ay.com. Ple this manual when operat TRACC® sys ort are recom incorporatin used to pro epair site.
opriate highw ow this syst repair this sy ructions are written. The assembly of by Trinity H ual and sha fore the star s thoroughly es before a follow this w ders. Please volved in the
CC® system RACC® manu t in serious i dily available epair of the ay by calling ease contac or about the ting power e stem compo mmended w ng traffic con ovide safety
Create way authorit tem is to be ystem that d e intended ese instructi f highway p ighway upo ll be studied rt of any prod y and follow assembling, warning can keep up-to-assembly o m Danger, W ual are com njury or dea e to persons TRACC® sy
(888) 323-6 ct Trinity Hig e TRACC® s equipment, m onents. Glo when appropr ntrol devices y for person ed November ty and has e assembled does not pos for an indiv ons are inte products tha on request.
d thoroughly duct assemb w the asse maintainin n result in se -date instruc of the produc
Warning, Cau mpletely follo ath in the eve s who are s ystem. Addit 6374, by em hway if you system.
mixing chem oves, apron, riate.
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Safety This sect manual f
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ed. Please c instructions ety measure highway auth aintenance, njury or dea e highway a uct.
OT modify th ure that the pecifying ag ocal specific sure that y ety and Hea ure that this oadside De ent on or ad hat appear in ating, mainte icates Dang ning, Caution workers and y with these he event of
WA.
e, maintain, ughly and c and Import call your Trin s.
es incorpora hority must b or repair s ath in the eve authority mu he TRACC® e TRACC® ency, Manu cations.
your assem alth Administ assembly c esign Guide djacent to cu n this TRACC enance, rep ger, Warning n, or Importa d/or bystand e warnings c a vehicle im or repair th completely u tant stateme nity Highway ating approp be used to p ite. Failure ent of a coll st always be system in a system and ual on Unifo mbly proced tration (OSH conforms wit e, including, urbs.
Create
C® system m air, and serv g, or Caution ant indicato ers.
could result mpact with a he TRACC® understand i ents within y representa priate traffic protect all pe to follow th ision. The tr e observed any way.
d delineatio orm Traffic dure meets HA) and loca th the guida , but not l ed November manual. Rea vice informa
n. Failure to rs could res in increased a system tha system unti
t. Ensure th the manua ative if you d c control de ersonnel wh is warning c raffic control in assembli n used mee Control De all approp al standards.
ance provide imited to, t r 2017 ad the tion.
read sult in d risk at has il you hat all al are do not evices hile at could l plan ng or et all evices priate ed by those www.trinityhighway.com 6 Created November 2017
Limitations and Warnings
Trinity Highway contracts with FHWA approved testing facilities to perform crash tests, evaluation of tests, and submittal of results to the FHWA for review.
The TRACC® system has been deemed eligible for reimbursement by FHWA as meeting the requirements and guidelines of NCHRP Report 350.
TABLE 1 Test Level Width Length
TRACC® 3 24”, 30” Uni 21’
ShorTRACC™ 2 24”, 30” Uni 14’
FasTRACC™ 3+ * 24”, 30” Uni 25’ – 8”
WideShorTRACC™ - L 2 31”, 39” 14’ – 1”
WideShorTRACC™ - R 2 31”, 39” 14’ – 1”
WideShorTRACC™ - B 2 31”, 39” 14’ – 1”
WideTRACC™ - L 3, 3+ * 31” – 42” ** 21’ **
WideTRACC™ - R 3, 3+ * 31” – 42” ** 21’ **
WideTRACC™ - B* 3, 3+ * 39” - 58” ** 21’ ***
WideFasTRACC™ - L 3, 3+ * 39” – 71” ** 25’ – 11” **
WideFasTRACC™ - R 3, 3+ * 39” – 71” ** 25’ – 11” **
WideFasTRACC™ - B 3, 3+ * 39” – 71” ** 25’ – 11” **
*-Test Level 3+ refers to the fact that some units have been tested or are accepted for test conditions that exceed normal Test Level 3. Additional testing included a 2000 kg [4410 lb] vehicle impacting at zero degrees at 70 MPH [110 km/h].
** - The width of the WideTRACC™-L and –R can be increased by adding approved wing extensions on one side. The extensions will add 28” [711 mm] of length and 3-7/16” [164 mm] of width for each section.
*** - The width of the WideTRACC™-B can be increased by adding approved wing extensions on both sides. The extensions will add 28” [711 mm] of length and 6-7/8” [175 mm] of width for each section.
Trinity Highway expressly disclaims any warranty or liability for injury or damage to persons or property resulting from any impact, collision or harmful contact with products, other vehicles, or nearby hazards or objects by any vehicle, object or person, whether or not the products were assembled in consultation with Trinity Highway or by third parties.
The TRA and mai provided and gore using the
Note: C
The high select, a populatio evaluatio section o
WideTRA flared do attached height an supporte tyhighway.com
ACC® system ntained in a with each T e application e Fender Pa
Consult local hway author assemble, a on type, spe on in the pro on page 12.
ACC™ offer own its left s to the rear nd flare ang ed by a chan
Impo conne secure m m was desig accordance TRACC® sys
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Figure 1 – ortant: Th ected behind ed around th gned to be a with local stem and ca tic Nose sho ent hardwar ion authoritie r, or other n the produ direction, an n of a safety shielding w s right side eTRACC™ c deTRACC™ ttached betw
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How to To deter roadside
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Figure 2
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RIGHT
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FRAME
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ed November roadside fea el Backup F ect. Whethe highway auth ystem facin ht.
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r 2017 atures Frame er the hority g the d, two
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ed November r 2017
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Rebar cutting
Concrete dril luted)
Rotary Hamm
Impo adhes bits fo rs
Sledge Hamm es
Heavy duty im
Standard adju
Socket and R
Ratchet and a
3 mm [1/2"]
ea. Open/B
ea. Open/B
ea. Open/B
Impo Trinit servic
Impo m ed Tools r’s Assembly r’s Drawing P e equipmen on t for Lifting hoes g bit 18 mm [ l bits – 18 x mer Drill ortant: Use sive to ach or anchors mer mpact wrenc ustable wren
Ratchet Set o attachments drive breake
Box End Wre
Box End Wre
Box End Wre ortant: The y Highway cing the TR ortant: All M s y Manual
Package nt
[11/16”] x 400 mm [ e only doub hieve optim as the surf ch 13 mm [1/ nch 305 mm or Flat Wren s for the abo er bar – 610 ench – 19 mm ench – 27 mm ench – 32 mm e TRACC® y recommen RACC® syste
Metric tool s
11/16” x 16 ble-fluted dr mum tensile ace will be
/2"] drive m [12”] nches – 10 m ve sockets
0 mm [24"] lo m [3/4"] m [1 1/16"] m [1 1/4"] system is nds using em.
sizes are fo
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too smooth mm to 32 mm ong assembled Imperial to or reference
Create mm [30”] ex h Trinity Hig Do not us h for adhes m [3/8" to 1 1 d using Imp ools when e only.
ed November xtender (Do ghway appr e diamond ive.
1/4"] perial hardw assemblin r 2017 ouble-roved drill ware.
ng or www.trinityhighway.com 11 Created November 2017
Miscellaneous
Traffic control equipment
Lifting and moving equipment (A lifting device is preferred although a forklift can be used.) A minimum of 2,000 kg [4,400 lb] capacity is required.
Lifting slings or chains
Air compressor 690 kPa (100 psi minimum) and generator (5 kW)
Long pry bar
Drift pin 305 mm [12”]
Center punch
Tape measure 7.6 m [25’]
Chalk line
Concrete marking pencil
Rags, water, and solvent for touch-up
Dispensing gun and mixing tubes for HILTI HY-200 Adhesive
Note: HILTI anchors supplied with TRACC® systems require 18 mm [11/16”] diameter holes for assembly. Dispensing gun and mixing tubes for HY-200 adhesive are available from Trinity Highway or directly from HILTI, Inc.
Note: The above list of tools is a general recommendation and should not be considered an extensive list. Depending on specific site conditions and the complexity of the assembly specified by the appropriate highway authority the required tools may vary.
Decisions as to what tools are needed to perform the job are entirely within the discretion of the specifying highway authority and the authority’s selected contractor performing the assembly of the system at the authority’s specified assembly site.
Specia Contact special a questions
1. A s a B [4
2. Is u
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4. W in
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7. D in
8. A p
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1. T
2. Ju
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4. T al Site Co Trinity High application ( s:
Are curbs pr hould be re pproximately
Backup Fram 4"] or lower a s there a cr sed.
f the assemb f divergenc
What is the g n front of pro s there is a he TRACC®
Will there be i-directiona ide of the s rossover tr xed object is
Application se
Do the foun n this manu
Are there a erformance
Warn placem accep
Factors t The existence unction boxe nsufficient sp
The location a m onditions hway Custo
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general geo oposed area n existing g system shou e traffic app al traffic sit system? Wi raffic is a c s necessary ection.
dation requ ual? See pag ny other u e of the TRA ning: Ensu ment as dic ptance.
to Consid e of drain inl es or other it pace for the and movem mer Service will need to e site? Wha ossible, cur in front of th y curbs that ntable.
of more tha gore area ( ometry of th so traffic pa guardrail or uld tie into th proaching f tuation, wit ll the syste concern? If y to prevent uirements m ge 15 for the nique featu ACC® syste ure that the ctated by th der lets.
tems located system leng ent of expan e Departme o be able to at height ar bs less than he TRACC® t must rema an 8% (5 de place where he site? Plea atterns can b r median ba he existing g from the re th traffic go m be on th so, a transi vehicle snag meet or exc e Foundation ures at the m? See pag ere is prope he state or d near the ro gth.
nsion joints.
ent if you w o answer the re they? All n 101 mm [ system and ain can be a egrees)? If e two roads ase include be visualized arrier at the guardrail or m ear of the s oing in opp e side of th ition from th gging. See ceed the sy n Assemblie e site that ge 14 for Bid er site gradi specifying oadside feat
Create would like a e following curbs over [4"] high sho d as far back maximum h f so, a level diverge), w the roadway d.
e site? If s median barr system? Is posite direc he road in a he back of th page 13 for ystem footin s section.
may affect directional Tr ng for the agency, pu ture.
ed November ssistance w TRACC® sy
101 mm [4"] ould be rem k as the syst height of 101 ing pad mu what is the a y for 150 m [ so, the Back rier.
the system ctions on e a location w he system t r the Bidirect ng specifica t positionin raffic illustra
TRACC® sy rsuant to F r 2017 with a ystem
] high moved tem’s 1 mm st be angle
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ystem
HWA
Locat Unidire
A th (o st ca b ca a H va o ty
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Assembly of he traffic pa one side or b tructure. The ast-in-place arrier with a an provide tw nchored to
Highway can ariety of con r your local ypes of asse
Figure 5 - U
Figure 6 - Un m quiremen Applicati a TRACC® attern and th both) require e Backup Fr concrete pi additional br wo (2) stand the concret provide an ncrete barrie l Trinity Hig embly.
TRACC®
Unidirection nidirectiona nts on system and he road fea es no transit rame can be illar, a vertic rackets (p. 8 dard guardra te or aspha adaptor to r or guardra ghway repre nal Traffic F al Traffic Flo
Media d its backup ture at the ion (Figures e attached t cal concrete 8). For “free ail posts to b alt pad and allow direct ail profiles. C esentative w low – One S ow – Both S
TRAC
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Barrier uires No Tra quires No Tr
Ba ed November ions depend idirectional t ction to a ba cluding a sq New Jersey- , Trinity Hig -plate posts up Frame. T ckup Frame t 1-888-323-g this and r ansition ransition arrier r 2017 ds on traffic ackup quare -style hway to be
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face oncom pplied to the a variety of c
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Transition
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24 mm [60”] s to retract d tion n ed November everse direc structure. T drail profiles e Side.
be placed di direction of t r 10:1) from area by no uld be cons arrier. The e recting.
clear space during an en r 2017 ction.
Trinity rectly traffic m the more istent entire e will nd-on
Site P
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Recomm provided The syst thick).
Cross-S
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Asphalt
The TRA [3”] layer [6”] layer subbase foundatio
Preparat ete Found crete installa nd cured co ached with or must com r or appropria mended dime in Trinity Hi tem may be
Cauti with th
Warn nearb Fende and f theref pillars perfor
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e) over the l nish.
t Foundatio
ACC® system r of asphalt o r of asphalt o or 457 mm ons.
m ion/Fou dation As tions, the TR oncrete base appropriate ply with the ate highway ension and ghway conc assembled ion: Accur he concrete ning: Locat by objects wi er Panels te fixed object fore, all Pane
s. Failure to rmance.
ope shall no ength of the on Assemb m may be in over a minim over 152 mm [18”] thread ndation ssembly RACC® syste e (28 MPa [4 e anchor ma project plan y authority.
reinforceme crete founda on an un-re rate placeme anchor bolts tion of the B ll affect the elescope rea as much a els must be comply wit
Figure 9 ot exceed 8 e system (Fig bly nstalled on a mum of 76 m m [6”] layer ded rods, ins em should b 4000 psi] m aterial. Orie ns or as othe ent specifica tion drawing einforced co ent of all ste s.
Backup Fram operation of arward and as 1.00 m able slide b th this requ
9 - Cross-Sl
8% (5 degre gure 9). Th asphalt in co mm [3”] laye of subbase, stalled with a be installed o minimum). Us entation of t erwise determ ations for ne gs and are a oncrete road eel rebar is me in relation f the attenua extend beyo [3-1/3’] from back and pas irement ma lope ees) and not e foundation onstruction z er of Portland , or 203 mm appropriate
Create only on an e se 191 mm the concret mined by the ew concrete available upo dway (minim critical to a n to the road ator (p. 18).
ond the rigid m their pre st concrete w ay result in t vary (twist n surface sh zones. A min d Cement co m [8”] layer o anchoring m ed November existing or fr [7-1/2”] thre te base and e resident pr e foundations on request (p mum 203 mm void interfer dside feature Upon impac d Backup F -impact loca walls, barrie untested sy
t) more than hould have a nimum of 76 oncrete, 152 of asphalt wi material for t r 2017 reshly eaded d the roject s are p.15).
m [8”] rence e and ct, the Frame ation;
ers, or ystem n 2% a light
6 mm 2 mm ith no these www.trinityhighway.com 16 Created November 2017
Foundation Assemblies During an impact within the NCHRP Report 350 criteria, the stopping force provided by a TRACC® system is NOT transferred to the backup structure beyond the cushion. All stopping loads pass through the system anchor bolts directly to the foundation.
TRACC® systems can be mounted to combinations of asphalt, concrete, and compacted subbase as shown in Table 2 below.
Table 2 - Foundation Options
6” Reinforced Concrete
8” Unreinforced Concrete
3” Asphalt over 3” Minimum Concrete
6” Asphalt over 6” Compact Sub Base
8” Minimum Asphalt
TRACC® Foundation Drawings Available Upon Request SS1010 TRACC® TL-3 Crash Cushion Attenuating Terminal 22’ Concrete Foundation
Plan
SS1011 FasTRACC® TL-3 Crash Cushion Attenuating Terminal 26’ 3” Concrete Foundation Plan
SS1013 ShorTRACC® TL-2 Crash Cushion Attenuating Terminal 15’ Concrete Foundation Plan
Backu T a st d a o
T th
S
S
S
S
S S
S S
S
S
S
S
S
S
S
Nose D T b fo ca
Note: C
Gore tyhighway.com p Frame The TRACC® ppropriate r tanding” ass riven or two ttached to th r transitions
The following he necessary
SS453 – TRA
SS454 – TRA
SS455 – TRA
SS456 – TRA
SS461 – TR
Sections
SS462 – TR
Sections
SS463 – TRA
SS464 – TRA
SS497 – Wid
SS1001 – TR
SS1004 – SH
SS1007 – FA
SS1045 – Wi
Impo appro
Delineatio The TRACC® idirectional t or any locati an be used t
Consult local e Area m and Tran ®, with its s road feature semblies, Tr o (2) foot-pl he Backup F for a variety g drawings a y detail for a
ACC® Trans
ACC® Trans
ACC® Trans
ACC® Trans
RACC® Tran
RACC® Tra
ACC® Trans
ACC® Trans eTRACC™
RACC® Base
HORTRACC
ASTRACC B
deFasTRAC ortant: En opriate applic on Option ® is intended traffic situati ion. Standar to delineate
Figu transportati nsition Op sliding Fend e capable of inity Highwa ate posts to Frame (p. 18 y of concrete are located attachment a ition to W-Be ition to Thrie ition W-Beam ition to Verti nsition to C nsition to C ition to Thrie ition to Thrie
– Optional W e Unit
Base Unit ase Unit
CC™ - Doub sure you h cation.
ns d for use on ons. Delinea rd yellow re left shoulde ure 10 – Nos ion authoritie
Righ ptions der Panels, f supporting ay can provid o be anchor 8). Trinity H e barrier or g in the back and transition eam Median e Beam Med m Median B cal Wall
Concrete Sa
Concrete Ba e Beam Med e Beam Med
Wing Extens ble Flare ave the lat either shoul ation of the eflective she er, right shou se Delineati es for deline ht Shoulder can be atta g the Backu de two (2) st red to the c ighway can guardrail pro k of this man n.
n Barrier Soi dian Barrier S
Barrier Plan, afety Shape arrier Singl dian Barrier P dian Barrier A sions test drawing lder or medi plastic Nose eting is prov ulder, or gore ion Options eation require r
Create ached or tr up Frame (p tandard gua concrete or provide bac ofiles.
nual. Each d l Post Optio
Soil Post Op
Elevation & e Barrier Pl e Slope Pl
Plan, Elevat
All Wood Po gs from Trin ian in both u e section ca vided with t e application s ements.
Le ed November ransitioned t
p. 18). For “ ardrail posts asphalt pad ckup connec drawing pro on ption
Sections lan, Elevatio lan, Elevatio tion & Sectio ost nity Highwa unidirectiona an be custom the TRACC® ns.
eft Shoulde r 2017 to an “free-to be d and ctions vides on & on & ons ay for al and mized ® and er
Assem To facilit system w
Note: F
END
SHO
END
SHO
tyhighway.com mbly of ate accurate with Fender P
Fender Pane
D
OE SL
D
OE SL
m
System e communic Panels and
Figure 1 els have bee
LED
ED
cation regard Rip Plates re
1 - Major C n removed f
FRAME
ding the part emoved.
omponents from the outs
FRAME
CR
CABLE
rts of the TR s of the TRA side of the s
CR
ROSSTIE
TYPIC
TYPIC
Create
RACC®, Figu
ACC®
system for cl
ROSSTIE
OUTBOAR
ANCHOR
CAL
CAL
28”
28” ed November ure 11 show larity.
BACKU
FRAME
RD
FRAM
EXTE
INDICAT
WIDETR
ONLY
COMPO
ws the
P
ME
ENSION
TES
RACC™
ONENTS
Lifting
TRACC®
through t safely pr
Ancho
TRACC®
types of systems assembli of the an
TRACC®
should b downstre Holes fo Because necessar that the been shi WideTRA
After the adhesive by its nu through t adhesive done afte tyhighway.com the Syst ® systems ca the tops of th ior to and du oring the S ® systems ca foundations assembled ies require 1 chor stud to
Fou
6”
8”
3”
6” A
8”
Impo ancho 7-1/2”
® systems ca be aligned eam zone re or the ancho e of the open ry to disasse flared portio pped loose ACC™ Doub holes are d e system can t and washe the crosstie e with no thr er the adhes
Impo variou m tem an be lifted he Frames.
uring any mo
System an be placed s that can b on concrete 18” anchor s o ensure prop
TABL
undation
Reinforced
Unreinforce
Min. Aspha
Asphalt ove
Min. Aspha ortant: If a or studs can an be place within 1 o equirements or studs can n design of a emble any p on of the W and must a ble Flare – P rilled, brush n be dispens er through th suspended reads showin sive has set.
ortant: See us environm as complet Care should ove.
d on combin be used and e are attach studs. Holes per embedm
LE 3 – Anch ed Concrete alt over 3” M er 6” Comp alt asphalt is lo n be cut off t ed directly o of the dow set forth in n be drilled all the TRAC portion of th
WideTRACC also be anch Plan Elevatio ed, and air b sed into the he crosstie.
d by its nut ng above th e adhesive mental cond e units by t d be taken to nations of as the anchor hed using 5 should be d ment.
hor Stud Se e
Min. Concre pact Subbas ocated over to a total len nto the foun wnstream ba the section into found CC® system e system in ™ requires hored to the ons and Sec blown (per a hole and the Figure 12 s and washer e nut. Final manufactu ditions.
threading lift o ensure tha sphalt and c ring studs th
5/8” x 7-1/2” drilled 1-1/2 lection Tab
Anchor
5/8” x 7
5/8” x 7 ete 5/8” x 1 se 5/8” x 1
5/8” x 1 a minimum ngth equal t ndation as a arrier accor entitled, Loc ation using ms, including n order to dr additional o e foundation.
ctions, for loc adhesive ma en the ancho shows how t
r. The stud tightening o rer’s instru
Create ting chains at the system concrete. Ta hat are requ anchor stu ” less than t ble r Stud Size
7 – 1/2”
7 – 1/2”
18”
18”
18” m of 6” of c to the aspha a complete rding to the cation Requ the system the WideTR rill the ancho outboard an . Consult dr cation of out anufacturer’s or stud shou the anchor s should hang of the ancho uctions for s ed November or slings di m can be han able 3 show uired. In gen uds while as the overall le concrete, the alt thickness unit. The sy e approach uirements (p m as a temp RACC™, it i oring holes.
nchors that rawing, (SS1 tboard ancho s instructions uld be suspe stud should g in the unc or nuts shou set times u rectly ndled ws the neral, sphalt ength e 18” s plus ystem and . 13).
plate.
is not Note have
1045) ors.
s) the ended pass cured uld be under
Attach The Bac order to stopping possible attached about sp Service (
System The TRA impact, t highway be perfo accumula
Figure 1 hing Back kup Frame support the forces are redirect im to and shie pecific asse
(p. 3).
Impo additio Doubl
Impo conne secure m Mainten ACC® system there may b authority sp ormed to en ated around m
2 – Suspen kups and on a TRAC e Fender P transferred pacts. Draw elding a varie mbly option ortant: Th on of wing e le Flare Win ortant: Th ected behind ed around th nance m is a low m be no main pecifying this nsure that n the system nding the An
Transitio C® system
Panels and to the back wings in the ety of downs ns not show e width of extension se g Extension e WideTRA d the last f he split fram maintenance tenance req s system. It no minor im
TOO MU
SHOWIN
C
ADHES
nchor Stud ons must be atta any require kup support e back of th stream barrie wn in drawi the WideTR ections as sh Structures, ACC™ is sh frame. Ensu e backup/ba e roadside s quired for th is recomme mpacts wen
UCH THREA
NG
CROSSTIE
SIVE IN HOL
s in the Unc ached to an ed Transitio structure, i his manual s ers and stru ngs contact
RACC™ ca hown in draw located in th hipped from ure cables a ase plated p safety featur he system.
ended that a nt undetecte
AD
LE
Create cured Adhe n appropriate n Panel(s).
ts presence show the T uctures. For t Trinity Hig an be adjus wing SS497 he back of th m the plant are unbolted ost.
re. Except fo That decisi an annual dr ed and that ed November esive e road featu While no d e is importan TRACC® sys more inform ghway Cust sted through 7, WideTRAC his manual.
with the ca d, wrapped, or repairs d ion is left to rive-by inspe t debris has ure in direct nt for stems mation tomer h the
CC™
ables , and ue to o the ection s not
TRAC
TRACC®
The ener in stages assemble necessar be more
Remov The TRA down the displaced back to positione
In some cases it w and repla
Types
TRACC®
the NCH cosmetic examined subseque impacts deformat than 1 1 Base Ass
CC® Repa ® systems a
Impo recom appro of the critica certai follow rgy-absorbin s depending ed, replacin ry repairs sa practical.
val / Repl ACC® system e Crossties.
d Frames an a maintena ed on the exi impacts, a will be nece ace the remo
Impo roads worke reusa the fie specif of Dama ® systems ar HRP Report c damage to d to ensure ent function with heavy tion of the B /2” when co sembly shou m air re designed ortant: Bec mmendation opriate or a e local auth al that you in that the wed.
ng Rip Plates on the exte g the entire afely and acc acement m can be rem . Flat wrenc nd Sled. On ance facility isting Ancho small numb essary to rem oved Anchor ortant: TRA ide system a ers by limiti ble after de eld or in the fying highwa ge re designed
350 criteria o the system that the da ns of the sy vehicles, a ase Assemb ompared to uld be replac d for field re cause every n whether cceptable f hority and inspect th instruction s of the bas ent of the im e damaged curately in th t of Syste moved from i ches may b ce released for repair.
or Studs and ber of Anch move the old r Stud with a
ACC® produc after an imp ng exposur esign impact maintenanc ay authority.
to withstand
a. Side imp
m. Any syste mage is onl ystem is rep a TRACC® bly causes a the other si ced.
epair or rap y impact is use or re following an its enginee his product ns provide e assembly mpact. Becau system on he maintena em its foundatio e required , the system A new or firmly attac hor Studs m d Anchor Stu a new Ancho cts are NOT pact is a con re to traffic.
ts regardles ce yard. All d d end-on imp pacts, depen m that has ly cosmetic paired. Durin system ma a portion of o de of the sy pid replacem s different, euse of an n impact. I ers to make after asse d in this m of the TRAC use TRACC® the roadsid ance shop aw on by releasi to access t m can be lifte reconditione hed using a may become ud, drill out or Stud and
T disposable nvenient, but Much of a s of whethe decisions for pacts and re nding on th been impac and that an ng some se ay become one side of t ystem, then
Create ment of the
Trinity High ny part of It is the sol e that dete mbly is co manual hav
CC® system ® systems a de and then way from tra ng the Anch the Anchor ed as a unit ed TRACC® pproved nut e bent or fra the adhesiv adhesive.
e. Complete t not require a TRACC® er the repair r reusability edirecting sid e severity, cted along it ny damage t evere high-s permanentl the system t the damage ed November entire unit.
hway make the system le responsi rmination.
mplete to m ve been st m can be rep are delivered n performing affic dangers hor Nuts that Studs unde t and transp
® system ca ts and washe actured. In t e in the old replacemen ed, way to pr system ma r is perform are made b de impacts w may only c ts side shou that might h speed redire y twisted. I o be raised ed portion o es no m is bility It is make rictly laced d fully g the s may t hold er the ported an be ers.
these hole, t of a rotect ay be ed in by the within cause uld be hinder ecting If the more of the www.trinityhighway.com 22 Created November 2017
System Repair Checklist
� Replacing the TRACC® Rip Plates is a two person job.
� Remove the Plastic Nose by removing the four bolts.
� Remove the first set of Fender Panels (4) (upper and lower) closest to the front of the collapsed system by removing bolts (4 bolts at upper Panel & 3 bolts at lower Panel on each side).
� Remove both pins holding Shredder Bolts in place in the Sled Assembly.
� Loosen and remove one rear bolt at each of the diagonally crossed flat bars located on the Sled Assembly.
� Swing each flat bar parallel to the side of the Sled Assembly, and the front bolts can be loosened slightly to allow the two bars to rotate outward.
� Slide the Sled Assembly all the way forward.
� Loosen and remove Doubler Plate bolts from the TRACC (3 bolts at each Doubler Plate).
� Remove all Doubler Plates at damaged Rip Plate locations.
� Remove exposed and damaged Rip Plates.
� Remove Shredder Bolts that may be wedged within damaged Rip Plates as the Shredder Bolts may need to be tapped loose with a hammer.
� Ensure correct replacement and sequence of Rip Plates by checking all part numbers and referring to appropriate Trinity drawings (p. 33 – 35).
� Insert new Rip Plates starting from the back.
� Re-attach the Doubler Plates on top of the Rip Plates.
� Tighten the whole assembly down with bolts (3 bolts at each Doubler Plate).
� Attach Rip Plate Shredder Bolts and crossed flat bars to the front assembly sled.
� Slide all Frames forward to equidistant positions behind the Sled Assembly.
� Ensure Fender Panels are not wedged or caught on any portion of the system when sliding Frames forward with or without Fender Panels attached.
� Once Frames are in place, re-attach remaining Fender Panels.
� Reattach / replace the Plastic Nose.
� Verify all bolts are in place and tight.
Attach The Bac in order stopping 350 crite assembli
(2) foot-p Frame. F contact y
Attach The TRA and bidir any part system a plastic N attachme hing Back kup Frame o to support t forces are t eria, its pre ies, Trinity H plate posts t For more in your Trinity H
Impo Take with c hing Plast ACC® system rectional traf ticular locati and can be
Nose should ent hardware
Impo
Warn
TRAC
utilize are ot nor ha unspe warnin with a m kups and on a TRACC the Fender transmitted i esence is im Highway can to be anchor formation a
Highway rep ortant: The cable clamp clamps.
tic Nose a m is intended ffic situations ion. Standa used to del be attache e located on ortant: Con ning: Use CC® for asse e or otherw ther Trinity ave they be ecified parts ng could res an UNACCE
Transitio C® system m Panels and nto the back mportant for n provide tw red to the c bout specifi resentative e WideTRAC ps off to wr and Delin d for use on
s. Delineatio rd yellow re ineate left s d to the fro the system sult local tra only Trinity embling, ma ise coming Highway sy en accepted s or access sult in serio PTED syste ons must be attac any require kup support r possible r wo (2) stand oncrete or a ic assembly
(p. 3).
CC™ comes rap cables a neator a roadway s on of the pla eflective sh shoulder, rig nt of the TR ansportation
Highway p intaining, or le parts fro ystems. Suc d for use. A sories is st us injury or m.
ched to an a ed Transitio structure if redirecting i dard guardra asphalt pad y options, in s with cables around back shoulder or astic Nose se eeting is pr ht shoulder RACC® syst authorities f parts that a r repairing th m other sys ch configura Assembly, m trictly prohib r death in th
Create appropriate on Panel(s).
hit within the impacts. Fo ail posts to and attache ncluding refe s attached t kup and sec median in b ection can b rovided with , and gore a tem using th for delineatio are specified he TRACC® stems even tions have maintenance, bited. Failur he event of ed November backup stru While no d e NCHRP R or “free-stan be driven o ed to the Ba erence draw to the last fr cure both ca oth unidirect be customize h each TRA applications he Fender P on requirem d herein fo ® system. Do if those sys not been te or repairs re to follow a vehicle im r 2017 ucture direct
Report nding” or two ackup wings, rame.
ables tional ed for
ACC®
. The Panel ments.
r the o not stems ested, using w this mpact www.trinittyhighway.comm 224 Createed Novemberr 2017 www.trinittyhighway.comm 225 Createed Novemberr 2017 www.trinittyhighway.comm 226 Createed Novemberr 2017 www.trinittyhighway.comm 227 Createed Novemberr 2017 www.trinittyhighway.comm 228 Createed Novemberr 2017 www.trinittyhighway.comm 229 Createed Novemberr 2017 www.trinittyhighway.comm 330 Createed Novemberr 2017 www.trinittyhighway.comm 331 Createed Novemberr 2017 www.trinittyhighway.comm 332 Createed Novemberr 2017 www.trinittyhighway.comm 333 Createed Novemberr 2017 www.trinittyhighway.comm 334 Createed Novemberr 2017 www.trinittyhighway.comm 335 Createed Novemberr 2017 www.trinittyhighway.comm 336 Createed November www.trinityhighway.com 37 Created November 2017
Notes:
www.trinityhighway.com 38 Created November 2017
Notes:
888.323.6374 (USA) +1 214.589.8140 (International) 11-17 www.trinityhighway.com
For more complete information on Trinity Highway products and services, visit us on the web at www.trinityhighway.com. Materials and specifications are subject to change without notice. Please contact Trinity Highway to confirm that you are referring to the most current instructions.
File details come from the government source that posted it. Updated .