Amend 0001 -GSA HATFIELD USCH ELEV PDS -Redacted.pdf

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Hatfield Courthouse Judge's Elevator Upgrades Federal contract opportunity
Solicitation number
47PL0121R0011
Issued by
General Services Administration Public Buildings Service Region 10

About this file

This is a solicitation notice for design-build construction services to upgrade the judges' elevators at the Hatfield United States Courthouse in Portland, Oregon. The project requires replacing the elevator controllers with new microprocessor-based controllers, replacing the door equipment, installing new signal fixtures with vandal-resistant pushbuttons, and adjusting elevator operations. The project will also include necessary electrical and data/communication wiring work. The estimated value of construction is between $500,000 to $1,000,000. Proposals are to be submitted under the Lowest Price Technically Acceptable (LPTA) basis of award. A site visit is scheduled for February 24, 2021 at 10:00 AM PST, with proposals due by March 19, 2021 at 1:00 PM PST. The soliciting agency is the General Services Administration Public Buildings Service Region 10.

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19 and 20 Details.jpg JPG image
8 and 9 Details.jpg JPG image
7 and 8 Details.jpg JPG image
Motor tag.jpg JPG image
Contractor RFIs Amendment 0003.pdf PDF
Amendment 0003.pdf PDF
Elevator Plate and Switch.jpg JPG image
Amend 0002 - Extension to Proposal Due date.pdf PDF
Amend 0001 - SOW v.1.pdf PDF
Amend 0001 - Contractor RFIs Amendment 0001.pdf PDF
Amend 0001 - C301-SAT - Reps and Certs v.1.pdf PDF
SF30 Amendment 0001.pdf PDF
Agreement.pdf PDF
Section 14220 ELECTRIC TRACTION ELEVATOR MODERNIZATION Final 080520.pdf PDF
SOW.pdf PDF
Solicitation.pdf PDF
Sample ROCAL.pdf PDF
GC Reps and Certs.pdf PDF
C301-SAT - Reps and Certs.pdf PDF
Sample OF 306.pdf PDF
Past Performance Questionnaire.docx DOCX document
Sample CIW Form.docx DOCX document
Wage Determination.pdf PDF
SF1442 47PL0121R0011.pdf PDF
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1800 B L A N K E N S H I P RO A D • SU I T E 200 • W E S T L I N N , O R E G O N 97068 T 503- 440 -7229 • W W W . L E R C H B A T E S . C O M

HATFIELD FEDERAL COURTHOUSE

PORTLAND, OREGON

PROJECT DEVELOPMENT AND FEASIBILITY STUDY

ELEVATOR MODERNIZATION SURVEY EXECUTIVE SUMMARY

OCTOBER 16, 2019

ALL DOCUMENTS FURNISHED BY LERCH BATES INC. (LERCH BATES) ARE INSTRUMENTS OF SERVICE AND SHALL REMAIN THE SOLE PROPERTY OF LERCH BATES. LERCH BATES SHALL RETAIN ALL COMMON LAW, STATUTORY AND OTHER RESERVED RIGHTS, INCLUDING THE COPYRIGHT THERETO. THEY ARE TO BE USED ONLY FOR THIS PROJECT AND ARE NOT TO BE MODIFIED, DISTRIBUTED OR USED FOR ANY OTHER

PROJECT, IN WHOLE OR IN PART, EXCEPT WITH THE WRITTEN AUTHORIZATION OF LERCH BATES. LERCH BATES ACCEPTS NO LIABILITY FOR ANY UNAUTHORIZED USE OR MODIFICATION OF THESE DOCUMENTS.

ELEVATOR MODERNIZATION SURVEY

TABLE OF CONTENTS

SECTION I — SUMMARY

A. GENERAL

SECTION II — HIGH-RISE ELEVATORS 1-4 SUMMARY AND RECOMMENDATIONS

A. GENERAL

B. EQUIPMENT DISPOSITION

C. MODERNIZATION SCOPE

SECTION III — LOW-RISE ELEVATORS 5-8 SUMMARY AND RECOMMENDATIONS

A. GENERAL

B. EQUIPMENT DISPOSITION

C. MODERNIZATION SCOPE

SECTION IV — SERVICE ELEVATOR 9 SUMMARY AND RECOMMENDATIONS

A. GENERAL

SECTION V — JUDGES’ ELEVATORS 10 AND 11 SUMMARY AND RECOMMENDATIONS

A. GENERAL

B. EQUIPMENT DISPOSITION

C. MODERNIZATION SCOPE

SECTION VI — PRISONER ELEVATORS 12 AND 14 SUMMARY AND RECOMMENDATIONS

A. GENERAL

B. EQUIPMENT DISPOSITION

C. MODERNIZATION SCOPE

SECTION VII — PARKING GARAGE ELEVATOR 13 SUMMARY AND RECOMMENDATIONS

A. GENERAL

B. EQUIPMENT DISPOSITION

C. MODERNIZATION SCOPE

Appendix A - equipment outline Appendix B - Related work Appendix C - Supporting Photographs Appendix D - (Forthcoming Concepts and Feasibility Submittal) Summary of Milestone Dates Appendix E - (Forthcoming Pending Receipt of Data) Elevator O&M Maintenance / Service Logs, Callbacks with Time and Cost Impact

Hatfield Federal Courthouse, Portland, Oregon LB Project № 0100024886-001 © 2019 Lerch Bates Inc.

October 16, 2019

SECTION I —

SUMMARY

A. GENERAL

Lerch Bates Inc. was commissioned to review the elevator equipment for the Hatfield Federal Courthouse in Portland, Oregon, in consideration of a potential modernization. The existing elevator equipment condition was evaluated to determine proper component replacement, refurbishment, and retention (reuse). Existing building conditions in the elevator machine room, hoistway, and pit were also reviewed for Code compliance, which becomes incumbent with a modernization project.

Appendices to this report include:

1. Appendix A - Equipment Outline: Detail of the existing equipment and our recommended changes.

2. Appendix B - Related Work: Detail of the building work required by Code as a part of the modernization.

3. Appendix C - Photographs: Supporting photographs with text explanation.

4. Appendix D – (TO FOLLOW) Estimated Schedule: Summary of the major milestone dates for the project

5. Appendix E – (TO FOLLOW) Elevator O&M Maintenance / Service Logs, Callbacks with time and cost impacts

© 2019 Lerch Bates Inc.

October 16, 2019

SECTION II —

HIGH-RISE ELEVATORS 1-4

SUMMARY AND RECOMMENDATIONS

A. GENERAL

During our survey, existing passenger elevator components were checked to determine overall condition and suitability for continued use. In addition, machine room, hoistway, and pit spaces were reviewed for compliance with current codes. This section reviews the results of our equipment survey.

B. EQUIPMENT DISPOSITION

The elevator systems in the building were manufactured and installed by Fujitec America. The existing elevator equipment is in average condition for this vintage of equipment.

High-rise passenger elevators, Cars 1-4:

1. Rated capacity of 3,500 lbs.

2. Travel speed of 700 fpm.

3. Serve 16 landings, Floors 1-16.

4. Installed in 1997.

Existing controls are original and were engineered in 1995, and the installation was completed in 1997 by Fujitec America. Parts are still available for the DC gearless elevators with DCD-301 controls; however, the technology is outdated, and the support and technician's knowledge of this product is limited. The DC hoist machines are Fujitec 110T hoist machines. The machines are in above average condition for the vintage of the equipment. We recommend using a third-party motor testing company to review the machines in detail to determine efficiency and validate anticipated remaining life-cycle for solutions based on reuse, or refurbishment and reuse, as well as developing an estimate of operation costs and maintenance cost (compared to AC replacement) over the projected post-modernization life-cycle. The alternate option would be replacement with an AC machine. It is unknown how long Fujitec will continue to provide support on the existing controls. The controllers are over 20 years old and will continue to be problematic. Technical support and engineering support is limited. These systems were not installed in the US in large numbers, so the technical capability and resources of the original manufacturer is limited, and capability to support the system by local contractors is more limited.

The original GAL MOHL door operators were commonly installed as they were reliable and easy to maintain. Today, there are new “closed loop” door operators that can be retrofitted to this system and used with the existing door equipment. The hoistway door tracks and hangers can be retained. All door rollers, pickup rollers and interlocks should be replaced. The improved “closed loop” door control provides a variable speed drive that can adjust the door motor for potential stack affect with digitally encoded feedback. The “closed loop” control also improves passenger safety by its ability to adjust for door closing force. We recommend replacing the existing operators with new GAL MOVFR harmonic or MOVFE linear operators for all the elevators.

Existing signal fixtures are obsolete and dated. Planning for replacement should also include new hall and car fixtures as well as replacement of the multi-light hall position indicators at the Lobby level. Fixtures can be manufactured to match the existing design, style and finish of the original design.

The elevator cab interiors are original and in good condition. The cab interior finishes can be retained.

Changes in equipment design and technology have made the existing dispatching system, motor control, and door operation obsolete. Ascending car overspeed protection is required to meet current code requirements when modernizing elevator controllers. A modernization of the elevator equipment will likely require coordination and possible upgrades to existing Fire Alarm system and the USMS security system.

A summary of such work is defined in Appendix B – Related Building Systems Work.

© 2019 Lerch Bates Inc.

October 16, 2019

Seismic upgrades can be included on the project as required by GSA Region-10 Policies, the P-100, and / or USMS guideline, however per national codes and standards they are not required unless the car and counterweight rails are altered. The rails do not currently have seismic fishplates, which are rail attachment supports. If seismic compliance is determined to be necessary then guide rails, supports, fastenings, and joints will need modified or replaced unless per the exceptions that permit those items of different design and construction than those provided for in ASME 2.23 which “…shall be permitted to be retained provided they are in accordance with sound engineering practice and will adequately maintain the accuracy of the rail alignment.” Finally, a modernization of the elevator equipment will require upgrades to existing building for Code compliance within limitations of existing structure. A summary of such work is defined in Appendix B – Related Work.

C. MODERNIZATION SCOPE

Planning will include development of a specification Section 14220 which will outline a detailed scope of work following the summary below.

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

SPEED: R, A

CAPACITY: R, A

CONTROLS: N

ENCODER: N

HOIST MACHINE: R(TEST BY THIRD PARTY)

HOIST ROPES: TBD

MOTOR CONTROL: N

GOVERNOR: R, A

GOVERNOR ROPE: R, A

HOISTWAY EQUIPMENT

(BUFFERS AND PIT EQUIPMENT): R, A

CAR SLING: R, A

ROLLER GUIDES: A

PLATFORM: R, A

SAFETY PLANK: R, A

COUNTERWEIGHT: R, A

CAR DOOR OPERATOR: N

CAR DOOR EQUIPMENT: N

RAILS/SUPPORTS: R, A

HOISTWAY DOOR EQUIPMENT: R, A

HOISTWAY ENTRANCE FRAMES: R, A

HOISTWAY DOOR PANELS: R, A

HOISTWAY DOOR SILLS: R, A

© 2019 Lerch Bates Inc.

October 16, 2019

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

HOISTWAY WIRING TRAVELING CABLES: N

SIGNALS:

CAR OPERATING PANELS: N

HALL PUSHBUTTONS: N

HALL LANTERNS: A

CAR POSITION INDICATORS: N

CAB INTERIOR FINISHES: R, A

MACHINE ROOM: R & A

MACHINE ROOM LIGHTING: A

MACHINE ROOM OUTLETS: A

MACHINE ROOM ACCESS: R

MACHINE DISCONNECT SWITCH: R & A

COOLING/HEATING MACHINE ROOM: R

PIT LIGHTING: A

PIT OUTLETS: N

HOISTWAY VENTING: R

As most new microprocessor-based car and motor controls are “proprietary” in nature, the specifications should include the requirements to provide the necessary diagnostic service tools and technical manuals to provide maximum flexibility in contracting for future maintenance. As an alternative, non-proprietary third-party controls could be specified, however, they will result in an increased initial installation cost of approximately 10% which may or may not be recovered (or may even be exceeded) over the operations an maintenance of the equipment during its life-cycle.

In addition to Section 14220, Lerch Bates will provide general Terms and Conditions specification sections. A partial list of those documents include: Instructions to Bidders, Quotation Form, Summary of Work, Alternates, Project Procedures, Submittals, Related Work, and Interim and Long-Term Elevator Maintenance. The bidding community is familiar with the Lerch Bates documents and the tendering process.

We recommend that the building work be included in the elevator contracts for a turnkey project.

© 2019 Lerch Bates Inc.

October 16, 2019

SECTION III —

LOW-RISE ELEVATORS 5-8

SUMMARY AND RECOMMENDATIONS

A. GENERAL

During our survey, existing passenger elevator components were checked to determine overall condition and suitability for continued use. In addition, machine room, hoistway, and pit spaces were reviewed for compliance with current codes. This section reviews the results of our equipment survey.

B. EQUIPMENT DISPOSITION

The elevator systems in the building were manufactured and installed by Fujitec America. The existing elevator equipment is in average condition for this vintage of equipment.

Low-rise passenger elevators, Cars 5-8:

1. Rated capacity of 3,000 lbs.

2. Travel speed of 450 fpm.

3. Serve 8 landings, Floors 1-7a.

4. Installed in 1997

Existing controls are original and were engineered in 1995, and the installation was completed in 1997 by Fujitec America. Parts are still available geared traction elevators with Exceldyne 330 controls; however, the technology is outdated, and the support and technician's knowledge of this product is limited. The geared machines are currently functioning well. These machines have had known failure issues in other markets and customers have demanded them to be replaced due to lack of support and confidence in the machine. We have confirmed the failures related to the machines were due to uneducated field technicians that damaged the machines during testing. The machines can be retained, with new AC motors installed and rope grippers to provide unintended car overspeed protection. The cost to replace the AC motor and modify the existing equipment may approach the same cost of replacing the machine with a new geared or gearless alternate. We recommend replacement of the machines if costs to add rope grippers exceed the cost of replacement.

The original GAL MOHL door operators were commonly installed as they were reliable and easy to maintain. Today, there are new “closed loop” door operators that can be retrofitted to this system and used with the existing door equipment. The hoistway door tracks and hangers can be retained. All door rollers, pickup rollers and interlocks should be replaced. The improved “closed loop” door control provides a variable speed drive that can adjust the door motor for potential stack affect with digitally encoded feedback. The “closed loop” control also improves passenger safety by its ability to adjust for door closing force. We recommend replacing the existing operators with new GAL MOVFR harmonic or MOVFE linear operators for all the elevators.

Existing signal fixtures pushbuttons are obsolete. Planning for replacement should also include new hall and car fixtures as well as replacement of the multi-light hall position indicators at the Lobby level. The original design of the hall pushbutton stations are unique to the building. The contractor can investigate retrofitting a newer, more robust pushbutton in the existing hall pushbutton station or replacing them with a matching hall station, to ensure the original design intent is not changed.

The elevator cab interiors are original and in good condition. The cab interior finishes can be retained.

Changes in equipment design and technology have made the existing dispatching system, motor control, and door operation obsolete. Seismic upgrades are required to meet current code requirements when modernizing elevator controllers.

© 2019 Lerch Bates Inc.

October 16, 2019

Finally, a modernization of the elevator equipment will require upgrades to existing building for Code compliance within limitations of existing structure. A summary of such work is defined in Appendix B – Related Work.

C. MODERNIZATION SCOPE

Planning will include development of a specification Section 14220 which will outline a detailed scope of work following the summary below.

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

SPEED: R, A

CAPACITY: R, A

CONTROLS: N

ENCODER: N

HOIST MACHINE: R / N

HOIST MOTOR: N

HOIST ROPES: TBD

MOTOR CONTROL: N

GOVERNOR: R, A

GOVERNOR ROPE: R, A

HOISTWAY EQUIPMENT

(BUFFERS AND PIT EQUIPMENT): R, A

CAR SLING: R, A

ROLLER GUIDES: A

PLATFORM: R, A

SAFETY PLANK: R, A

COUNTERWEIGHT: R, A

CAR DOOR OPERATOR: N

CAR DOOR EQUIPMENT: N

RAILS/SUPPORTS: R, A

HOISTWAY DOOR EQUIPMENT: R, A

HOISTWAY ENTRANCE FRAMES: R, A

HOISTWAY DOOR PANELS: R, A

HOISTWAY DOOR SILLS: R, A

HOISTWAY WIRING TRAVELING CABLES: N

SIGNALS:

CAR OPERATING PANELS: N

HALL PUSHBUTTONS: N

© 2019 Lerch Bates Inc.

October 16, 2019

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

HALL LANTERNS: N

CAR POSITION INDICATORS: N

CAB INTERIOR FINISHES: R, A

MACHINE ROOM: R & A

MACHINE ROOM LIGHTING: A

MACHINE ROOM OUTLETS: A

MACHINE ROOM ACCESS: R

MACHINE DISCONNECT SWITCH: R & A

COOLING/HEATING MACHINE ROOM: R

PIT LIGHTING: A

PIT OUTLETS: N

HOISTWAY VENTING: R

As most new microprocessor-based car and motor controls are “proprietary” in nature, the specifications should include the requirements to provide the necessary diagnostic service tools and technical manuals to provide maximum flexibility in contracting for future maintenance. As an alternative, non-proprietary controls could be specified, however, they will result in an increased initial installation cost of approximately 10%.

In addition to Section 14220, Lerch Bates will provide general Terms and Conditions specification sections. A partial list of those documents include: Instructions to Bidders, Quotation Form, Summary of Work, Alternates, Project Procedures, Submittals, Related Work, and Interim and Long-Term Elevator Maintenance. The bidding community is familiar with the Lerch Bates documents and the tendering

© 2019 Lerch Bates Inc.

October 16, 2019

SECTION IV —

SERVICE ELEVATOR 9

SUMMARY AND RECOMMENDATIONS

A. GENERAL

Elevator 9 was recently modernized by thyssenkrupp elevator and at GSA request has been excluded from the PDS study for review, however modernization recommendation may still be provided based on the selected “preferred approach” to the overall modernization to be developed following the Concepts and Feasibility submission.

© 2019 Lerch Bates Inc.

October 16, 2019

SECTION V —

JUDGES’ ELEVATORS 10 AND 11

SUMMARY AND RECOMMENDATIONS

A. GENERAL

During our survey, existing passenger elevator components were checked to determine overall condition and suitability for continued use. In addition, machine room, hoistway, and pit spaces were reviewed for compliance with current codes. This section reviews the results of our equipment survey.

B. EQUIPMENT DISPOSITION

The elevator systems in the building were manufactured and installed by Fujitec America. The existing elevator equipment is in average condition for this vintage of equipment.

Judges’ elevators, Cars 10 and 11:

1. Rated capacity of 3,500 lbs.

2. Travel speed of 700 fpm.

3. Serve 17 landings, Floors B1-16.

4. Installed in 1997

Existing car interiors comply with the Americans with Disabilities Act.

Existing controls are original and were engineered in 1995, and the installation was completed in 1997 by Fujitec America. Parts are still available for the DC 200L machines traction elevators with Fujitec DCD- 301 controls; however, the controller technology is outdated, and the support and technician's knowledge of this product is limited. The machines are in above average condition for the vintage of the equipment.

DC machines with adequate levels of maintenance should last more than 20 years. We recommend using a third-party motor testing company to review the machines in detail for reuse. These machines may be retained for reuse, and upon review of machine testing results; be able to provide reliable service for 20 more years. It is unknown how long Fujitec will continue to provide support on the existing controls. The DC controllers are over 20 years old and will continue to be problematic. Technical support and engineering support is limited. These systems were not installed in the US in large numbers, so the technical capability and resources of the original manufacturer is limited, and capability to support the system by local contractors is more limited.

The original GAL MOHL door operators were commonly installed as they were reliable and easy to maintain. Today, there are new “closed loop” door operators that can be retrofitted to this system and used with the existing door equipment. The hoistway door tracks and hangers can be retained. All door rollers, pickup rollers and interlocks should be replaced. The improved “closed loop” door control provides a variable speed drive that can adjust the door motor for potential stack affect with digitally encoded feedback. The “closed loop” control also improves passenger safety by its ability to adjust for door closing force. We recommend replacing the existing operators with new GAL MOVFR harmonic or MOVFE linear operators for all the elevators.

Existing signal fixtures pushbuttons are obsolete. Planning for replacement should also include new hall and car fixtures as well as replacement of the multi-light hall position indicators at the Lobby level. The original design of the hall pushbutton stations are unique to the building. The contractor can investigate retrofitting a newer, more robust pushbutton in the existing hall pushbutton station or replacing them with a matching hall station, to ensure the original design intent is not changed.

The elevator cab interiors are original and in good condition. The cab interior finishes can be retained.

© 2019 Lerch Bates Inc.

October 16, 2019

Changes in equipment design and technology have made the existing dispatching system, motor control, and door operation obsolete. Ascending car overspeed protection is required to meet current code requirements when modernizing elevator controllers.

Finally, a modernization of the elevator equipment will require upgrades to existing building for Code compliance within limitations of existing structure. A summary of such work is defined in Appendix B – Related Work.

C. MODERNIZATION SCOPE

Planning will include development of a specification Section 14220 which will outline a detailed scope of work following the summary below.

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

SPEED: R, A

CAPACITY: R, A

CONTROLS: N

ENCODER: N

HOIST MACHINE: R, A

HOIST MOTOR: R, A

HOIST ROPES: TBD

MOTOR CONTROL: N

GOVERNOR: N

GOVERNOR ROPE: N

HOISTWAY EQUIPMENT

(BUFFERS AND PIT EQUIPMENT): R, A

CAR SLING: R, A

ROLLER GUIDES: A

PLATFORM: R, A

SAFETY PLANK: R, A

COUNTERWEIGHT: R, A

CAR DOOR OPERATOR: N

CAR DOOR EQUIPMENT: N

RAILS/SUPPORTS: R, A

HOISTWAY DOOR EQUIPMENT: R, A

HOISTWAY ENTRANCE FRAMES: R, A

HOISTWAY DOOR PANELS: R, A

HOISTWAY DOOR SILLS: R, A

HOISTWAY WIRING TRAVELING CABLES: N

© 2019 Lerch Bates Inc.

October 16, 2019

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

SIGNALS:

CAR OPERATING PANELS: N

HALL PUSHBUTTONS: A

HALL LANTERNS: A

CAR POSITION INDICATORS: N

CAB INTERIOR FINISHES: R, A

MACHINE ROOM: R & A

MACHINE ROOM LIGHTING: A

MACHINE ROOM OUTLETS: A

MACHINE ROOM ACCESS: R

MACHINE DISCONNECT SWITCH: R & A

COOLING/HEATING MACHINE ROOM: R

PIT LIGHTING: A

PIT OUTLETS: N

HOISTWAY VENTING: R

As most new microprocessor-based car and motor controls are “proprietary” in nature, the specifications should include the requirements to provide the necessary diagnostic service tools and technical manuals to provide maximum flexibility in contracting for future maintenance. As an alternative, non-proprietary controls could be specified, however, they will result in an increased initial installation cost of approximately 10%.

In addition to Section 14220, Lerch Bates will provide general Terms and Conditions specification sections. A partial list of those documents include: Instructions to Bidders, Quotation Form, Summary of Work, Alternates, Project Procedures, Submittals, Related Work, and Interim and Long-Term Elevator Maintenance. The bidding community is familiar with the Lerch Bates documents and the tendering

© 2019 Lerch Bates Inc.

October 16, 2019

SECTION VI —

PRISONER ELEVATORS 12 AND 14

SUMMARY AND RECOMMENDATIONS

A. GENERAL

During our survey, existing passenger elevator components were checked to determine overall condition and suitability for continued use. In addition, machine room, hoistway, and pit spaces were reviewed for compliance with current codes. This section reviews the results of our equipment survey.

B. EQUIPMENT DISPOSITION

The elevator systems in the building were manufactured and installed by Fujitec America. The existing elevator equipment is in average condition for this vintage of equipment. Elevator 12 is a basement traction system. Elevator 14 is an overhead traction system. Both Prisoner elevators have geared machines.

Prisoner elevators:

1. Car 12:

a. Rated capacity of 5,500 lbs.

b. Travel speed of 350 fpm.

c. Serve 4 landings, Floors B2, B1, 1, and 4.

d. Installed in 1997

2. Car 14:

a. Rated capacity of 4,500 lbs.

b. Travel speed of 350 fpm.

c. Serve 14 landings, Floors 3-16.

d. Installed in 1997

Existing car interiors comply with the Americans with Disabilities Act.

Existing controls are original and were engineered in 1995, and the installation was completed in 1997 by Fujitec America. Parts are still available for geared traction elevators with Exceldyne 330 controls;

however, the technology is outdated, and the support and technician's knowledge of this product is limited. These machines have had known failure issues in other markets and customers have demanded them to be replaced due to lack of support and confidence in the machine. We have confirmed the failures related to the machines were due to uneducated field technicians that damaged the machines during testing. The machines can be retained, with new AC motors installed and rope grippers to provide unintended car overspeed protection. The cost to replace the AC motor and modify the existing equipment may approach the same cost of replacing the machine with a new geared or gearless alternate. We recommend replacement of the machines if costs to add rope grippers exceed the cost of replacement.

The original GAL MOHL door operators were commonly installed as they were reliable and easy to maintain. Today, there are new “closed loop” door operators that can be retrofitted to this system and used with the existing door equipment. The hoistway door tracks and hangers can be retained. All door rollers, pickup rollers and interlocks should be replaced. The improved “closed loop” door control provides a variable speed drive that can adjust the door motor for potential stack affect with digitally encoded feedback. The “closed loop” control also improves passenger safety by its ability to adjust for door closing force. We recommend replacing the existing operators with new GAL MOVFR harmonic or MOVFE linear operators for all the elevators.

Existing signal fixtures pushbuttons are obsolete. Planning for replacement should also include new hall and car fixtures as well as replacement of the multi-light hall position indicators at the Lobby level. The original design of the hall pushbutton stations are unique to the building. The contractor can investigate

© 2019 Lerch Bates Inc.

October 16, 2019 retrofitting a newer, more robust pushbutton in the existing hall pushbutton station or replacing them with a matching hall station, to ensure the original design intent is not changed.

The elevator cab interiors are original and in good condition. These elevators have a special configuration for transporting prisoners by the U.S. Marshalls. The cab interior finishes can be retained.

Changes in equipment design and technology have made the existing dispatching system, motor control, and door operation obsolete. Ascending car overspeed protection equipment should be installed to meet current code requirements when modernizing elevator controllers.

Finally, a modernization of the elevator equipment will require upgrades to existing building for Code compliance within limitations of existing structure. A summary of such work is defined in Appendix B – Related Work.

C. MODERNIZATION SCOPE

Planning will include development of a specification Section 14220 which will outline a detailed scope of work following the summary below.

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

SPEED: R, A

CAPACITY: R, A

CONTROLS: N

ENCODER: N

HOIST MACHINE: R/N

HOIST MOTOR: N

HOIST ROPES: TBD

MOTOR CONTROL: N

GOVERNOR: R, A

GOVERNOR ROPE: R, A

HOISTWAY EQUIPMENT

(BUFFERS AND PIT EQUIPMENT): R, A

CAR SLING: R, A

ROLLER GUIDES: A

PLATFORM: R, A

SAFETY PLANK: R, A

COUNTERWEIGHT: R, A

CAR DOOR OPERATOR: N

CAR DOOR EQUIPMENT: N

RAILS/SUPPORTS: R, A

HOISTWAY DOOR EQUIPMENT: R, A

HOISTWAY ENTRANCE FRAMES: R, A

HOISTWAY DOOR PANELS: R, A

© 2019 Lerch Bates Inc.

October 16, 2019

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

HOISTWAY DOOR SILLS: R, A

HOISTWAY WIRING TRAVELING CABLES: N

SIGNALS:

CAR OPERATING PANELS: N

HALL PUSHBUTTONS: N

HALL LANTERNS: N/A

CAR POSITION INDICATORS: N

CAB INTERIOR FINISHES: R

MACHINE ROOM: R & A

MACHINE ROOM LIGHTING: A

MACHINE ROOM OUTLETS: A

MACHINE ROOM ACCESS: R

MACHINE DISCONNECT SWITCH: R & A

COOLING/HEATING MACHINE ROOM: R

PIT LIGHTING: A

PIT OUTLETS: N

HOISTWAY VENTING: R

As most new microprocessor-based car and motor controls are “proprietary” in nature, the specifications should include the requirements to provide the necessary diagnostic service tools and technical manuals to provide maximum flexibility in contracting for future maintenance. As an alternative, non-proprietary controls could be specified, however, they will result in an increased initial installation cost of approximately 10%.

In addition to Section 14220, Lerch Bates will provide general Terms and Conditions specification sections. A partial list of those documents include: Instructions to Bidders, Quotation Form, Summary of Work, Alternates, Project Procedures, Submittals, Related Work, and Interim and Long-Term Elevator Maintenance. The bidding community is familiar with the Lerch Bates documents and the tendering

© 2019 Lerch Bates Inc.

October 16, 2019

SECTION VII —

PARKING GARAGE ELEVATOR 13

SUMMARY AND RECOMMENDATIONS

A. GENERAL

During our survey, existing passenger elevator components were checked to determine overall condition and suitability for continued use. In addition, machine room, hoistway, and pit spaces were reviewed for compliance with current codes. This section reviews the results of our equipment survey.

B. EQUIPMENT DISPOSITION

The elevator systems in the building were manufactured and installed by Fujitec America. The existing elevator equipment is in average condition for this vintage of equipment.

Parking garage elevator, Car 13:

1. Rated capacity of 3,000 lbs.

2. Travel speed of 150 fpm.

3. Serve 3 landings, Floors B2, B1, 1.

4. Installed in 1997

Existing car interiors comply with the Americans with Disabilities Act.

Existing controls are original and were engineered in 1995, and the installation was completed in 1997 by Fujitec America. Parts are still available for the hydraulic MCE controls. We recommend planning and completing a comprehensive modernization on Elevator 13 in the next five years.

The original GAL MOHL door operators were commonly installed as they were reliable and easy to maintain. Today, there are new “closed loop” door operators that can be retrofitted to this system and used with the existing door equipment. The hoistway door tracks and hangers can be retained. All door rollers, pickup rollers and interlocks should be replaced. The improved “closed loop” door control provides a variable speed drive that can adjust the door motor for potential stack affect with digitally encoded feedback. The “closed loop” control also improves passenger safety by its ability to adjust for door closing force. We recommend replacing the existing operators with new GAL MOVFR harmonic or MOVFE linear operators for all the elevators.

Existing signal fixtures pushbuttons are obsolete. Planning for replacement should also include new hall and car fixtures as well as replacement of the multi-light hall position indicators at the Lobby level. The original design of the hall pushbutton stations are unique to the building. The contractor can investigate retrofitting a newer, more robust pushbutton in the existing hall pushbutton station or replacing them with a matching hall station, to ensure the original design intent is not changed.

The elevator cab interiors are original and in good condition. The cab interior finishes can be retained.

Changes in equipment design and technology have made the existing dispatching system, motor control, and door operation obsolete.

Finally, a modernization of the elevator equipment will require upgrades to existing building for Code compliance within limitations of existing structure. A summary of such work is defined in Appendix B – Related Work.

C. MODERNIZATION SCOPE

Planning will include development of a specification Section 14250 which will outline a detailed scope of work following the summary below.

© 2019 Lerch Bates Inc.

October 16, 2019

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

SPEED: R, A

CAPACITY: R, A

CONTROLS: N

ENCODER: N

PUMP UNIT: N

MOTION CONTROL: N

GOVERNOR: N/A

GOVERNOR ROPE: N/A

HOISTWAY EQUIPMENT

(BUFFERS AND PIT EQUIPMENT): R, A

CAR SLING: R, A

ROLLER GUIDES: A

PLATFORM: R, A

SAFETY PLANK: R, A

COUNTERWEIGHT: R, A

CAR DOOR OPERATOR: N

CAR DOOR EQUIPMENT: N

RAILS/SUPPORTS: R, A

HOISTWAY DOOR EQUIPMENT: R, A

HOISTWAY ENTRANCE FRAMES: R, A

HOISTWAY DOOR PANELS: R, A

HOISTWAY DOOR SILLS: R, A

HOISTWAY WIRING TRAVELING CABLES: N

SIGNALS:

CAR OPERATING PANELS: N

HALL PUSHBUTTONS: N

HALL LANTERNS: A

CAR POSITION INDICATORS: N

CAB INTERIOR FINISHES: R, A

MACHINE ROOM: R & A

MACHINE ROOM LIGHTING: A

MACHINE ROOM OUTLETS: A

MACHINE ROOM ACCESS: R

MACHINE DISCONNECT SWITCH: R & A

COOLING/HEATING MACHINE ROOM: R

© 2019 Lerch Bates Inc.

October 16, 2019

R = RETAIN

N = NEW

A = ALTER

NA = NOT APPLICABLE

PIT LIGHTING: A

PIT OUTLETS: N

HOISTWAY VENTING: R

As most new microprocessor-based car and motor controls are “proprietary” in nature, the specifications should include the requirements to provide the necessary diagnostic service tools and technical manuals to provide maximum flexibility in contracting for future maintenance. As an alternative, non-proprietary controls could be specified, however, they will result in an increased initial installation cost of approximately 10%.

In addition to Section 14250, Lerch Bates will provide general Terms and Conditions specification sections for hydraulic elevators. A partial list of those documents include: Instructions to Bidders, Quotation Form, Summary of Work, Alternates, Project Procedures, Submittals, Related Work, and Interim and Long-Term Elevator Maintenance. The bidding community is familiar with the Lerch Bates documents and the tendering process.

© 2019 Lerch Bates Inc.

October 16, 2019

APPENDIX A -

EQUIPMENT OUTLINE

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October 16, 2019

Existing Equipment Disposition

Number: Cars 1-4 Cars 5-8 Cars 10-11 Car 12 Car 13 Car 14

Cars 1-14: Retain existing

Capacity: Cars 1-14 Retain existing

Class Loading: Passenger Class A Service Class C3

Retain existing

Contract Speed: Cars 1-4: 700 fpm Cars 5-8: 450 fpm Cars 10-11: 700 fpm Car 12: 200 fpm Car 13: 125 fpm Car 14: 350 fpm

Retain existing

Roping: Varies Retain existing

Machine: Geared, gearless, and hydraulic Retain existing traction machines. Replace hydraulic power unit

Machine Location: Varies Retain existing

Motor Control: Geared: AC VVVF Gearless: DC variable voltage

New AC VVVF motors for geared machines New DC variable voltage for gearless Microprocessor-based with digital closed-loop feedback

Power Characteristics: Field verify Retain existing

Door Operation: Traction Elevators: High-speed;

minimum opening speed 2½ fps

High-speed heavy-duty door operator;

minimum opening speed 2½ fps

Hydraulic Elevator: Medium-speed; heavy-duty door operator;

minimum opening speed 1½ fps

Medium-speed heavy-duty door operator;

minimum opening speed 1½ fps

Door Protection: Infrared full screen device Infrared full screen device with differential timing, nudging, and interrupted beam time

Safety: Flexible guide clamp – Type B Retain existing Guide Rails: Planed steel tees Retain existing

Buffers: Oil or spring Retain existing

Compensation: Contractor’s standard application Retain existing

Signal Fixtures: LED illumination, contractor’s standard design

Hall Pushbutton Stations: Dual hall pushbutton riser, Cars 1-4, 5-8 Single hall pushbutton riser, Cars 9-14

Car Pushbutton Stations: Dual car operating panels, Cars 1-11 Single car operating panels, Cars 12-14

Car Position Indicators: Dual digital with car direction arrows

Security control panel

© 2019 Lerch Bates Inc.

October 16, 2019

Existing Equipment Disposition

Firefighters’ control panel

Hall Lanterns: Retain existing. Install LED lighting Communication System: Retain existing

Fixture Submittal: Submit brochure depicting contractor’s proposed designs with bid

Additional Features: Car top inspection station

Firefighters’ service, Phases I and II, including alternate floor return

Standby power transfer (automatic to main floor) with manual override in firefighters’ control panel Accessibility and emergency medical services signage

Hoistway door unlocking device, all floors

New load-weighing device

Anti-nuisance feature

Independent service feature

Individual floor lockoff feature

Card reader provisions, all cars CCTV provisions, all cars

Security control panel and remote wiring

Firefighters’ control panel and remote wiring

Tamper resistant fasteners for all fastenings exposed to the public

One-year warranty maintenance with 24-hour call-back service

Seismic devices

No visible company name or logo Wiring diagrams, operating instructions, and parts ordering information

System diagnostic means and instructions

© 2019 Lerch Bates Inc.

October 16, 2019

APPENDIX B -

RELATED WORK

© 2019 Lerch Bates Inc.

October 16, 2019

1. MACHINE ROOM, Hoistway and Pit:

ASME RULE

NO.

REQUIREMENT COMMENT

2.2.5 PIT LIGHTING NOT LESS THAN 100LX AT FLOOR

OR PLATFORM

INCLUDE ADDITIONAL LIGHTING

2.26.10 MEANS TO ABSORB REGENERATED POWER COORDINATE WITH ELECTRICAL

CONTRACTOR

2.19 ASCENDING CAR OVERSPEED PROTECTION INCLUDE ROPE GRIPPERS IN

MODERNIZATION

8.4 SEISMIC EQUIPMENT ALTERERD SHALL

MEET REQUIRMENTS OF 8.4

N.E.C 620-51 110V POWER SUPPLY LINE DISCONNECTING

MEANS

NOT LOCATED IN MACHINE

ROOM. WILL BE INCLUDED IN

MODERNIZATION

N.E.C. 620-85 GROUND FAULT CIRCUIT – INTERRUPTER

PROTECTION OF UTILITY OUTLETS

NONE PROVIDED IN MACHINE

ROOM OR PITS. WILL BE

INCLUDED IN MODERNIZATION

2.8.3.3.4 SHUNT TRIP AND HEAT DETECTORS INCLUDE ADDITIONAL HEAT

DETECTORS WHEN

MODERNIZING.

2. ELECTRICAL

a. Electrical Service, Conductors, and Devices:

1) Lighting and GFCI convenience outlets in pit, machine room, and overhead machinery spaces. Provide one additional non-GFCI convenience outlet in pit for sump pump.

2) Three-phase mainline copper power feeder to terminals of each elevator controller in the machine room with protected lockable “open” disconnecting means. Auxiliary disconnects in multi-level machine room.

3) Single-phase copper power feeder to each elevator controller for car lighting and exhaust blower with individual protected lockable “open” disconnecting means located in machine room.

4) Emergency telephone line to designated elevator control panel in elevator machine room.

5) Fire alarm initiating devices in each elevator lobby, for each group of elevators or single elevator and each machine room to initiate firefighters’ return feature. Device at top of hoistway if sprinklered. Provide alarm initiating signal wiring from hoistway or machine room connection point to elevator controller terminals. Device in machine room and at top of hoistway to provide signal for general alarm and discrete signal for Phase II firefighters’ operation.

6) Temporary power and illumination to install, test, and adjust elevator equipment.

© 2019 Lerch Bates Inc.

October 16, 2019

7) Means to automatically disconnect power to affected elevator drive unit and controller prior to activation of machine room fire sprinkler system and/or hoistway fire sprinkler system. Manual shut-off means shall be located outside bounds of machine room.

8) When sprinklers are provided in the hoistway all electrical equipment, located less than 4'-0" above the pit floor shall be identified for use in wet locations. Exception: Seismic protection devices.

9) Single-phase power feeder to elevator intercom amplifier in the elevator machine room.

10) Single-phase power feeders to machine room rope brake air compressor feeder circuits with single-phase protected lockable “open” disconnecting means.

b. Standby Power Provision:

1) Standby power of normal voltage characteristics via normal electrical feeders to run one elevator at a time in each elevator group and/or single elevator unit at full-rated car speed and capacity.

2) Conductor from auxiliary form “C” dry contacts, located in the standby power transfer switch to a designated elevator control panel in each elevator group and/or single elevator unit. Provide a time delay of 30-45 seconds for pre-transfer signal in either direction.

3) Standby single-phase power to group controller, and each elevator controller for car lighting, exhaust blower, emergency signaling device and intercom amplifier.

4) Means for absorbing regenerated power during an overhauling load condition per NEC 620.91. Elevators will employ SCR or IGBT drive, presenting a non-linear active load.

5) Standby power to machine room ventilation or air conditioning.

6) Standby power to emergency communications devices.

© 2019 Lerch Bates Inc.

October 16, 2019

APPENDIX C -

SUPPORTING PHOTOGRAPHS

© 2019 Lerch Bates Inc.

October 16, 2019

1. High rise passenger elevators 1-4, hoist machines are in good condition and should be tested for reuse.

2. High rise passenger elevators 1-4 have DCD- 301 controls which should be replaced.

3. High rise passenger elevators 1-4, lobby buttons should be replacing or reviewed for retrofitting upgraded pushbuttons in existing fixtures.

4. High rise passenger elevators 1-4, standard rail fishplates are installed. Owner option to upgrade to seismic fishplates.

© 2019 Lerch Bates Inc.

October 16, 2019

5. High rise passenger elevators 1-4, install GFCI outlets.

6. High rise passenger elevators 1-4, adjust machine room door and properly label for authorized personnel.

7. Low-Rise Passenger elevators 5-8. Retain machines and install new AC motors with new controllers or replace machines.

8. Low-Rise Passenger elevators 5-8. Replace Exceldyne controllers.

© 2019 Lerch Bates Inc.

October 16, 2019

9. Low-Rise Passenger elevators 5-8. Include electrical and fire life safety work to add heat detection means at each sprinkler head.

10. Low-Rise Passenger elevators 5-8. Owner option to upgrade rail fishplates.

11. Judges elevators 10 and 11. 12. Judges elevators 10 and 11.

© 2019 Lerch Bates Inc.

October 16, 2019

13. Judges elevators 10 and 11. Upgrade electrical to include adding heat detection means.

14. Judges elevators 10 and 11. Replace door operator and relating equipment.

15. Judges elevators 10 and 11. Upgrade electrical in machine room and pit.

16. Judges elevators 10 and 11. Retain counterweight assembly, adjust and paint.

© 2019 Lerch Bates Inc.

October 16, 2019

17. Prisoner elevators USMS 12 and 14, retain machines and replace motors with new controllers, alternately replace machines .

18. Prisoner elevators USMS 12 and 14, retain machines and replace motors with new controllers, alternately replace machines .

19. Prisoner elevators USMS 12 and 14, seismic devices can be retained.

20. Prisoner elevators USMS 12 and 14, upgrade life safety with added heat detection means.

© 2019 Lerch Bates Inc.

October 16, 2019

21. Parking elevator 13, modernize hydraulic controller.

22. Parking elevator 13, cover piping through machine room.

23. Parking elevator 13, replace pump unit when modernizing.

24. Parking elevator 13 machine room is not sprinkled with hydraulic equipment.

© 2019 Lerch Bates Inc.

October 16, 2019

25. Provide updated wiring and connections to firefighters control panel when modernizing each group.

26. Provide updated wiring and connections to firefighters control panel when modernizing each group.

27. Provide updated wiring and connections to firefighters control panel when modernizing each group.

© 2019 Lerch Bates Inc.

October 16, 2019

APPENDIX D -

(FORTHCOMING CONCEPTS AND FEASIBILITY SUBMITTAL) SUMMARY OF MILESTONE DATES

APPENDIX E -

(FORTHCOMING PENDING RECEIPT OF DATA) ELEVATOR O&M MAINTENANCE / SERVICE LOGS,

CALLBACKS WITH TIME AND COST IMPACT

Section I — SUMMARY
A. GENERAL
1. Appendix A - Equipment Outline: Detail of the existing equipment and our recommended changes.
2. Appendix B - Related Work: Detail of the building work required by Code as a part of the modernization.
3. Appendix C - Photographs: Supporting photographs with text explanation.
4. Appendix D – (TO FOLLOW) Estimated Schedule: Summary of the major milestone dates for the project
5. Appendix E – (TO FOLLOW) Elevator O&M Maintenance / Service Logs, Callbacks with time and cost impacts
Section II — HIGH-RISE ELEVATORS 1-4 SUMMARY AND RECOMMENDATIONS
A. GENERAL
B. EQUIPMENT DISPOSITION
1. Rated capacity of 3,500 lbs.
2. Travel speed of 700 fpm.
3. Serve 16 landings, Floors 1-16.
4. Installed in 1997.

C. MODERNIZATION SCOPE

Section III — LOW-RISE ELEVATORS 5-8 SUMMARY AND RECOMMENDATIONS
A. GENERAL
B. EQUIPMENT DISPOSITION
1. Rated capacity of 3,000 lbs.
2. Travel speed of 450 fpm.
3. Serve 8 landings, Floors 1-7a.
4. Installed in 1997

C. MODERNIZATION SCOPE

Section IV — SERVICE ELEVATOR 9 SUMMARY AND RECOMMENDATIONS
A. GENERAL
Section V — JUDGES’ ELEVATORS 10 AND 11SUMMARY AND RECOMMENDATIONS
A. GENERAL
B. EQUIPMENT DISPOSITION
1. Rated capacity of 3,500 lbs.
2. Travel speed of 700 fpm.
3. Serve 17 landings, Floors B1-16.
4. Installed in 1997

C. MODERNIZATION SCOPE

Section VI — PRISONER ELEVATORS 12 AND 14 SUMMARY AND RECOMMENDATIONS
A. GENERAL
B. EQUIPMENT DISPOSITION
1. Car 12:
a. Rated capacity of 5,500 lbs.
b. Travel speed of 350 fpm.
c. Serve 4 landings, Floors B2, B1, 1, and 4.
d. Installed in 1997
2. Car 14:
a. Rated capacity of 4,500 lbs.
b. Travel speed of 350 fpm.
c. Serve 14 landings, Floors 3-16.
d. Installed in 1997

C. MODERNIZATION SCOPE

Section VII — PARKING GARAGE ELEVATOR 13 SUMMARY AND RECOMMENDATIONS
A. GENERAL
B. EQUIPMENT DISPOSITION
1. Rated capacity of 3,000 lbs.
2. Travel speed of 150 fpm.
3. Serve 3 landings, Floors B2, B1, 1.
4. Installed in 1997
C. MODERNIZATION SCOPE
1. MACHINE ROOM, Hoistway and Pit:
2. ELECTRICAL
a. Electrical Service, Conductors, and Devices:
1) Lighting and GFCI convenience outlets in pit, machine room, and overhead machinery spaces. Provide one additional non-GFCI convenience outlet in pit for sump pump.
2) Three-phase mainline copper power feeder to terminals of each elevator controller in the machine room with protected lockable “open” disconnecting means. A
3) Single-phase copper power feeder to each elevator controller for car lighting and exhaust blower with individual protected lockable “open” disconnecting means located in machine room.
4) Emergency telephone line to d
5) Fire alarm initiating devices in each elevator lobby, for each group of elevators or single elevator and each machine room to initiate firefighters’ return feature. Device at top of hoistway if sprinklered. Provide alarm initiating signal wiring from hoistway or machine room connection point to elevator controller terminals. Device in machine room and at top of hoistway to provide signal for general alarm and discrete signal for Phase II firefighters’ operation.
6) Temporary power and illumination to install, test, and adjust elevator equipment.
b. Standby Power Provision:
1) Standby power of normal voltage characteristics via normal electrical feeders to run one elevator at a time in each elevator group and/or single elevator unit at full-rated car speed and capacity.
2) Conductor from auxiliary form “C” dry contacts, located in the standby power transfer switch to a designated elevator control panel in each elevator group and/or single elevator unit. Provide a time delay of 30-45 seconds for pre-transfer signal in either direction.
3) Standby single-phase power to group controller, and each elevator controller for car lighting, exhaust blower, emergency signaling device and intercom amplifier.
4) Means for absorbing regenerated power during an overhauling load condition per NEC 620.91. Elevators will employ SCR or IGBT drive, presenting a non-linear active load.
5) Standby power to machine room ventilation or air conditioning.
6) Standby power to emergency communications devices.

File details come from the government source that posted it. Updated .