36E77619R0025-0004001.docx
DOCX document 5 MB Posted
- Attached to
- Construct Lab Addition Minor Construction Sioux Falls VAMC Federal contract opportunity
- Solicitation number
- 36E77619R0025
About this file
This pre-solicitation notice provides details for an upcoming request for proposal for the construction of a new laboratory addition at the Sioux Falls VA Medical Center. The project involves building the lab on the roof of an existing building and includes structural work to be completed in patient care areas. The solicitation will be a total Service-Disabled Veteran-Owned Small Business set-aside with a NAICS code of 236220 and size standard of $36.5 million. The period of performance is approximately 450 calendar days from notice to proceed with a magnitude of construction between $10-20 million. The RFP will be issued on April 23, 2019 and remain open for 60 days. All questions must be submitted in writing by the stated deadline to the point of contact provided.
36E77619R0025 0004 Technical Questions Tracking Spreadsheet - SF Lab - 6.18.19.docx
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|---|---|---|
| 36E77619C0056-000.docx | DOCX document | |
| 36E77619R0025-0004000.docx | DOCX document | |
| 36E77619R0025-0003001.docx | DOCX document | |
| 36E77619R0025-0003000.docx | DOCX document | |
| 36E77619R0025-0002001.docx | DOCX document | |
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| 36E77619R0025-0001000.docx | DOCX document | |
| 36E77619R0025-0001002.pdf | ||
| 36E77619R0025-0001001.pdf | ||
| 36E77619R0025-001.docx | DOCX document | |
| 36E77619R0025-008.docx | DOCX document | |
| 36E77619R0025-005.pdf | ||
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| 36E77619R0025-007.docx | DOCX document | |
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36E77619R0025 CONSTRUCT NEW LABORATORY PROJECT QUESTIONS AND VA RESPONSE TRACKING SHEET
ITEM
NO.
| DATE QUESTION RECEIVED |
| DATE QUESTION ANSWERED |
| QUESTION |
| GOVERNMENT RESPONSE |
| 1 |
| 5.23.19 |
| 5.29.19 |
| Section 22 66 00 2.1.B. Concern over the use of mechanical joints on the polypropylene acid waste piping and that this can be a big maintenance item because you have to periodically tighten them which can be hard if there is limited access clearance for this reason, the industry standard has become electro fused, |
| All of this piping will be overhead in a mechanical room. The mechanical room is located directly below the lab space. Whether the connection is an Orion type, or screw type, both will be easily accessible in the case tightening is required. Space is not an issue. |
| 2 |
| 5.23.19 |
| 5.29.19 |
| Section 22 66 00 3.6.B. The vendor said that no extruded polypropylene manufacturers recommend air testing because of the potential for catastrophic failure. |
| We resolved this by looking at another vendor’s website where they list it as an acceptable method, but include additional precautions that should be made. We could add those precautions to the spec if you would like. |
| 3 |
| 5.30.19 |
| 5.30.19 |
| We would like to propose the following Tennant Coatings products as an equal/and or performance equal to the products specified. |
| Florock Products will work as an equal substitute. |
| 4 |
| 5.30.19 |
| 5.30.19 |
| We would like to propose the following Florock products as an equal/and or performance equal to the products specified. |
| Tennant Coatings Inc. will work as an equal substitute. |
| 5 |
| 6.6.19 |
| Volume 1 – Factor 4 – Past Performance – Relevant Projects. Is it possible to amend the requirement to projects that are 50% percent complete or great to account for interim CPARS on those projects. The VA in VISN 23 does not have many projects in the last 5 years that are over that amount. We are asking for consideration to lower the 3 million to 2 million and decrease the 100% complete to possibly 50% |
| I’ll agree to any of the following: |
1. $3M at 50% completion or more
2. $2M at 100% or substantial completion
| 6 |
| 6.6.19 |
| Volume 1 – Factor 1 – Bullet point 2. – If any of the structure were to be disturbed not by negligence but by needs to complete any of the work. Is there a process on how to repair or replace any of that area? |
| The original front entrance is not to be touched or damaged. Any construction difficulties and challenges will need to be discussed with the COR. |
| 7 |
| 6.6.19 |
| Can the VA provide load calculations for where the addition is going. We are asking this to determine the amount of materials and equipment storage that can be on that structure? |
| At this moment, no. Once awarded, the VA and contractor can work with the AE to get some load values on the existing roof. |
| 8 |
| 6.6.19 |
| Does the VA have an existing rebar layout from that existing building roof. This would be helpful for determining whether we will need to x ray for rebar in that area where the new structure is going. |
| From my review of the 84 drawing set, I am struggling to find if rebar was used in the poured waffle ceiling or not. However, there are several locations where clips, pipe hangers, and other structural devices have been anchored into the waffle ceiling, so I would account for the need to x-ray the slab. |
| 9 |
| 6.11.19 |
| 6.13.19 |
| Work is currently being performed on the Connect New Steam Line, Building 5 project at the Sioux Falls VAMC. There are portions of the Lab Addition project that are being completed in the new steam line project. The documents for the Lab addition ask for the work to be included in the base bid and have a deduct alternate to remove the work. If the work is already in progress wouldn’t it be easier to just remove that work from the lab addition bid? |
| The work on the steam line installation is not complete. The VA design manual requires that the VA have a completely independent design, accounting for all costs and installations. Even though it appears that the VA will not need to install the steam line under the Lab Addition project, the VA must still account for it until the other project is completely finished. Upon completion of the Connect New Steam Line project, the VA may request a credit to remove the applicable work from the Lab Addition project. |
| 10 |
| 6.12.19 |
| 6.13.19 |
| the Chilled water and Heating water are specified as weld only, will groove system be allowed |
| No pro-press is allowed. Soldered joints only. |
| 11 |
| 6.17.18 |
| 6.17.19 |
| There appears to be no Specs on 12 24 21 Lightproof Shades. Please clarify. |
| This spec was removed from the set, but it appears was forgotten to be removed from the table of contents. Disregard this section as it is not required. |
| 12 |
| 6.17.18 |
| 6.18.19 |
| “The doors for 2086, 2164, 2166 do not have hardware groups called out on the door schedule, please verify what groups should be used?” |
| Doors 2164 and 2166 are temp construction doors in the temp construction barriers (shown on sheets GC011 &GC012), hardware and keying should be as listed in the spec for those doors. They should not have been shown on the schedule. An updated spec has been provided reflecting the change. |
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Florocrete-3.0-Cove-.pdf
Excellence in Polymer Flooring 1 (800) FLOROCK (356-7625) sales@florock.net • www.florock.net
FloroCrete 3.0 Cove Urethane Concrete Coving
9/15
1120 W Exchange Ave.• Chicago, IL 60609 • (800) 356-7625 • www.florock.net
Product Description: FloroCrete Cove is a pre-measured three component kit used for coving when a FloroCrete system is used.
FloroCrete Cove is designed for use in forming cant coves or radius coves. FloroCrete Cove may also be used as a patching material or for changing the pitch/ slope of a floor.
Typical Uses, Applications:
Formation of cove bases Patching holes and cracks Building curbs and pitching floor
Product Advantages:
• CA 01350 Air Quality compliant
• ADA compliant
• LEED points available
• Meets FDA, USDA and CFIA Standards
• VOC compliant/ low odor
• Thermal shock resistant
• Heat resistant to 235º F
• Contains antimicrobial additive
• No topcoat required
• Tolerates dampness
• Excellent chemical & abrasion resistance
• Can be applied to 7 to 14 day old concrete
Packaging: Each FloroCrete Cove is packaged and sold as a unit. A complete kit consists of:
• Part A – Polyol Component
• Part B – Isocyanate Component
• Part C – FloroCrete Cove Filler
Colors: FloroCrete Cove is available in Grey, Tile Red, Neutral and custom colors. FloroCrete Powdered Pigments may be used to field-tint Neutral kits.
Storage: All containers should be stored at 45° F to 85° F (7o C to 29o C) and be kept tightly sealed and out of direct sunlight. The shelf life for this product is 12 months from date of manufacture.
Coverage:
Standard Radius Cove: One kit yields 31.25 LF of 4-inch high cove. The same mixture will yield 20.75 LF of 6-inch high cove.
Cant Cove: One kit yields 23.25 LF of 2-inch cant cove. The same mixture yields 10.4 LF of 3-inch cant cove, 5.9 LF of 4-inch cant cove and 2.5 LF of 6-inch cant cove.
FloroCrete Cove Application:
1. Primer: Priming is required. Apply FloroCrete P Primer at 10 mils (127 to 254 microns). Coverage will be 936 LF for 4-inch high cove and 624 LF for 6-inch high cove.
Broadcast 20/40 sand or coarser seed coat into primer to help hold coving material place.
See FloroCrete P Technical Data Sheet and your Florock Representative for details.
2. FloroCrete Cove Mortar: Combine FloroCrete Cove Component A and Component B. Blend together with a “mudd mixer” for 30 to 60 seconds. Add Part C (dry material) to A and B and mix again for 60 seconds, making sure aggregate is thoroughly wetted out. Scrape down sides and bottom of container with a flat or straight edge trowel to assure complete mixing (a mortar mixer may be used to combine component C with the premixed component A and B). Then, immediately place mixture onto area to be coved. Using a steel trowel, hang the material on the vertical of the cove. Strike the hung material with a coving trowel to shape and close the surface. Be sure to MIX FULL KITS.
Temperature will affect mixing. Therefore, mix when air temperature is between 50° F and 80° F (10° to 26° C).
9/15
1120 W Exchange Ave.• Chicago, IL 60609 • (800) 356-7625 • www.florock.net
Limitations:
FloroCrete Cove is not to be applied in temperatures below 45° F (7o C) or above 85° F (29o C), or when relative humidity is greater than 85%. Apply only to dry, properly prepared, uncoated, reinforced concrete floor slabs that have a moisture content of less than 10%. Do not apply if air temperature and/or surface temperature are at or below dew point. During application, protect substrate from exposure to water leakage or condensation from pipes. Do not feather-edge, do not hand-mix material and do not apply to cracked or unsound substrates.
Product is for vertical and horizontal use on dry concrete surfaces only.
Cure Time:
The chemical curing of FloroCrete Cove is affected by temperature. At 70° F (21o C) curing temperature, expect to walk on the floor in 12 hours, with full traffic after 24 hours. At 45° F (7o C) curing temperature, allowing foot traffic may take 48 hours or longer. It is therefore imperative that air and substrate temperatures be kept above 70° F (21o C) for best cure.
Maintenance:
FloroCrete floors can be maintained by using a stiff mechanical brush and/or hot pressure washer or steam cleaner. Surfactant-type detergents or degreasers may be used;
however, avoid products containing Phenol, as this may damage color. Though FloroCrete is highly chemical resistant, a test patch is recommended prior to using any harsh cleaners.
Please read material safety data before using product.
Disclaimer:
All statements and recommendations are based on experience we believe to be reliable. The use or the application of these products being beyond the control of the Seller or Manufacturer, neither Seller nor Manufacturer make any warranty, expressed or implied, as to results or hazard from its use. The suitability, risk and liability of a product for an intended use shall be solely up to the User.
*After blending the components, immediately empty from mixing bucket onto the floor.
**Cooler temperatures require longer cure time. See FloroCrete Catalyst Tech data for more information.
System Physical Properties
Property Test Method Results
Compressive
Strength ASTM C579 9,000 psi
Tensile Strength ASTM D638 4,200 psi
Flexural Strength ASTM D790 5,100 psi
Hardness, Shore D
ASTM D2240 85
Bond Strength ASTM D4541 >400 psi
Co-Efficient of
Friction
ASTM D-2047
Passes ADA
Recommendations
Co-Efficient of
Thermal
Expansion
ASTM C531 1.1x10 -5 in/in/ºF
Impact Resistance ASTM D2794 >160 in lbs.
Flammability ASTM E-648 Class I
Abrasion
Resistance ASTM D4060 40 mg loss
Indoor Air Quality CA 01350 Compliant
Water Absorption ASTM C413 0.04%
Resistance to
Fungi Growth ASTM G21 Passes
VOC EPA Method 24 0
Service
Temperature Lab Tested
-100º F to 235º F
(-73 º F to 112º F)
Workable Life* 1 Mixed Kit 30 minutes
Cure time at 70 o
F @ 50% RH**
Set to Touch 8-10 hours
Foot Traffic 12-16 hours
Full Service 24-48 hours
Clean-Up Solvent MEK image3.emf florock.net-FloroGelrev3 (1).pdf
FloroGel Epoxy Patch Kit
Product Description: FloroGel is a highly thixotropic, 100% solids epoxy gel that is ideal for quickly and conveniently patching “bug holes”, cracks, divets and other minor deformities in concrete slabs. Used alone for periodic concrete maintenance, or under other Florock Systems as part of the slab preparation process, this epoxy exhibits superior compressive strength and wear properties with no shrinkage.
Typical Uses, Applications: FloroGel is ideal for use in facilities that limit the use of solvents and fine, loose silica. Unlike similar products on the market, the addition of separate thickening powders, flours or silicas is unnecessary. The two liquid components, when properly blended, form a ready-to-use gel that is easy to apply with a spatula, spackle knife or flat trowel.
FloroGel may be installed over many existing coatings that are well-bonded and properly prepared. A Test Patch should be installed and approved prior to application and used as the job standard.
Packaging: FloroGel is available in 4 Kit Cases.
Each Kit yields 0.8 gallons of blended gel, so each case will yield 3.2 gallons.
Storage: All containers should be stored at 40° F to 95° F and be kept tightly sealed and out of direct sunlight.
Note: FloroGel should not be applied when floor temperature is above 90° F or below 55° F, or when within 5° F of the dew point.
Instructions for Use:
1. Prepare surface in accordance with Preparation of Concrete Section of the Florock Catalog. Product is self-priming and requires no separate primer.
2. After substrate has dried, pour FloroGel Part B into larger can of Part A and blend very well using paint stick or mixer.
3. Scoop gel onto surface to be filled. Spread with spatula, spackle knife or flat trowel. Depending upon thickness applied, allow 1-6 hours cure time at 70˚ F.
Proceed with foot traffic or subsequent coats of Florock System, in accordance with product data sheets.
Property Test Method Part A
X-9253-35 Part B U0-144
Viscosity ASTM D2196 680,000 cps 250 cps
Flash Point ASTM D3278 >200° F >200° F
Weight Per Gallon
ASTM D1475 9.5 lbs 8.5 lbs
N.V.W. ASTM D2369 100% 100%
N.V.V. ASTM D1259 100% 100%
VOC ASTM D3960 0 gpl 0 gpl
Due to the exothermic nature of epoxies, film thickness will effect dry time. Feathered edges can take 4 hours to cure, while thickly poured cracks can cure in 20 minutes. Cooler temperatures require longer dry time.
Recommended Clean Up Solvent Florobase Thinner
2 - 6 hours
Floor and Air Temp. Limitaions
*Pot life varies depending upon mass and storage temperature of materials.
Blended Viscosity 10,000 elevated
Set to Touch 20 min - 4 hours
Foot Traffic
Minimum Recoat 1 - 4 hours
3:1 by volumeBlending Ratio
Liquid Physical Properties
Blended Components
Pot Life* 18 - 20 minutes
N.V.W. 100%
55° - 90° F
Dry Time at 70° F
N.V.V. 100%
Please read material safety data before using product.
Disclaimer:
All statements and recommendations are based on experience we believe to be reliable. The use or the application of these products being beyond the control of the Seller or Manufacturer, neither Seller nor Manufacturer make any warranty, expressed or implied, as to results or hazard from its use. The suitability, risk and liability whatsoever of a product for an intended use shall be solely up to the User.
image4.emf
Floroquartz-Color-Chart-Updated.pdf
FloroQuartz Decorative Quartz
FloroQuartz Color Selector Chart
Lake Michigan Blue
Blend # 9-2
Night Sky Navy
Blend # 10-2
Prairie Gold
Blend # 2
City Lights White
Blend # 11
Great Plains Grey
Blend # 5
FloroQuartz Decorative Quartz
1120 W. Exchange • Chicago, IL 60609 • (800) 356-7625 • www.florock.net
Samples shown are only approximations and should not be used for specification purposes.
Note: Most decorative quartz floors are high gloss as shown, except FloroCryl (MMA) quartz floors. These have a “Silk Matte” finish.
River Boat Red
Blend # 15
Skyline Silver
Blend # 8-3
FloroQuartz provides a decorative look that is highly durable and slip resistant. It is available in a wide variety of color combinations to fit any décor.
Manufactured Since 1952Manufactured Since 1952
112057-FloraQuartz_112057-FloraQuartz 8/1/16 2:29 PM Page 1 image5.emf
Warranty-Florock.pdf
WARRANTY
FLOROCK® POLYMER FLOORING offers a full one year warranty against defects in materials only, as produced by FLOROCK POLYMER FLOORING. Warranties concerning installation and floor life are to be provided by approved contractors (or installers) for specified periods. This warranty does not apply if products of other manufacturers are used in conjunction with FLOROCK. Full specifications, statements of technical information and recommendations contained therein are based on tests we believe to be reliable, but the accuracy or completeness thereof is not guaranteed and the following is a part of the warranty:
Seller’s and Manufacturer’s only obligation shall be to replace such quantity of the products proved to be defective. Neither Seller nor Manufacturer shall be liable for injury, loss or damage, direct or consequential, arising out of the use of, or the inability to use, the products. Before using, User shall determine the suitability of each product for his intended use and User assumes all risk and liability whatsoever in connection therewith. No statement or recommendation not contained herein shall have any force or effect unless in agreement signed by officers, of Seller and Manufacturer.
FLOROCK POLYMER FLOORING
image6.emf
Floropoxy4805_7-17a.pdf
FloroPoxy 4805
Self-Leveling, 100% Solids Top Coat Clear or Pre-Pigmented
07/17a
Product Description: FloroPoxy 4805 is a durable, solvent-free epoxy mid- and top coat with excellent self-leveling properties and good chemical resistance. In Clear, it provides a “water clear” finish that resists ambering over time. A variety of colors can be achieved with the addition of Florock 100% Solids Colorants.
Typical Uses, Applications: Ideally suited for use in commercial, industrial and institutional applications, such as:
Manufacturing and logistics
Educational and stadium facilities
Healthcare and hospitals
Public safety and detention locations
Offices, warehouses, public buildings
Restaurants and hospitality venues
Excellent durability and resilience
Amber resistant clear or pigmented, high gloss finish
USDA, FDA, EPA, OSHA and ADA Compliant
Free of amine sweat and haze
Excellent self-leveling properties
Packaging:
4 Gallon Over Pack
20 Gal Pail Set 220 Gal Drum Set
Storage: All containers should be stored at 40° F to 95° F (4.4°C to 35°C) and be kept tightly sealed and out of direct sunlight.
Coverage: Apply FloroPoxy 4805 at 160 SF/gallon (3.9 m2/liter) to achieve 10 mils DFT or at 100 SF/gallon (2.24 m2/liter) to achieve 16 mils (9.5 mm) DFT.
Surface Preparation: New concrete must have a 28 day cure and preferably a broom swept finish, prior to coating. For older slabs, remove all surface oils, paint, dust and debris. Prior to coating, ensure the surface is clean, passes the MVT test and the water drop test, and that all surface defects have been repaired. Refer to the Florock “Preparation of Concrete” guide for more information on preparation and MVT before proceeding.
Cured Physical Properties
Compressive
ASTM C579
11,200 psi
(77,221 kPa)
Tensile Strength ASTM C2370 7,300 psi
(50,331 kPa)
Flexural Strength ASTM D790 7,770 psi
(53,572 kPa)
Indentation MIL-D-3134F No Indentation
Hardness, Shore D ASTM D2240 80
Percent Elongation ASTM D2370 6.0%
Water Absorption ASTM C413 0.2%
Bond Strength, ACI Committee #503
pg. 1139-1141
ASTM D454
>400 psi
(>2,757 kPa)
Abrasion Resistance Taber Abrader CS 17 Wheel, 1000 gm load, 1000 cycles
ASTM D4060 105 mg
Water Resistance, Fed. Test Std. #141 Method 6011
ASTM D1308 No Effect
Salt Water Resistance Fed.
Test Std. #141 Method 6061
ASTM B117 No Effect
Boiling Water Resistance (1 hour continuous exposure)
ASTM D2571 No Effect
Note: Floropoxy should not be applied when floor temperature is above 90° F (32°C) or below 55° F (12.7°C), or when within 5° F (2.5°C) of the dew point.
Typical Application: One coat of FloroPoxy 4805 applied over FloroPoxy 4700 Primer.
Note: For a factory-pigmented or field tint job, the primer should be factory-pigmented or field tinted to the same color as the top coat. To field tint FloroPoxy 4805, blend 3 gallons Clear Epoxy Part A with 1 gallon Activator Part B and 1 quart of Florock 100% Solids Colorant.
Primer Application: Once surface preparation is complete, apply FloroPoxy 4700 primer to the concrete floor. In a clean, dry container, blend 3 parts by volume of Resin Part A with 1 part Activator Part B. Mix thoroughly for 3-5 minutes, using a low speed mechanical mixer. Transfer the mixture from the batch container to a transport container.
Remix and pour entire mix from the transport container onto floor immediately. Retaining mixture in the bucket will shorten the pot life.
Using a flat squeegee, apply at desired thickness. Backroll with a 3/8” (9.5) mm) nap roller.
Note: The cure time will vary with conditions. Allow a minimum of 4 hours and a maximum of 24 hours before next step.
Top Coat Application: When the primer has cured, and before 24 hours elapses, apply the Floropoxy 4805 top coat. In a clean, dry container, blend 3 parts by volume of Resin Part A with 1 part by volume of Activator Part B. Mix thoroughly for 3 to 5 minutes using a low speed mechanical mixer. Transfer the mixture from the batch container to a transport container Remix and pour entire contents from transport container onto the floor immediately. Using flat or notched squeegee, spread at 160 SF/gallon (3.9 m2/liter) for 10 mils (254 microns) or at 100 SF/gallon (2.24 m2/liter) for 16 mils (406 microns). Backroll with a 3/8” (9.5 mm) nap roller.
Rating Scale: Spot Test, ASTM D1308 Pencil Hardness Test, ASTM D3363
1 - Excellent. No change in pencil hardness 2 - Good. 1-2 units change in pencil hardness 3 - Fair. 3 units change in pencil hardness 4 - Poor. 4 or more units change in pencil hardness 5 – Not recommended S - Stains
Chemical Resistance
Reagent Spot Test Results
Sulfuric Acid 10% 1
Sulfuric Acid 25% 1
Nitric Acid 10% 1
Hydrochloric Acid 10% 1
Phosphoric Acid 10% 4
Citric Acid 10% 1
Lactic Acid 10% 1
Acetone Acid 10% 1
Sugar Solution 10% 1
Isopropyl Alcohol 5
Acetone 5
Ammonia 1
Brake Fluid 4
Sodium Chloride 20% 1
MEK 5
JP 4 Jet Fuel 2
1-1-1 Trichloroethane 1
Toluene 5
Xylene 5
Methylene Chloride 5
Mineral Spirits 1
MIBK 5
Skydrol 5
Tincture of Iodine 1, S
Water 1
FloroPoxy 4805
Self-Leveling, 100% Solids Top Coat Clear or Pre-Pigmented
Instructions for Use Over Existing Coatings:
Examine the existing coating to ensure that it is well bonded to the concrete. Clean the entire floor thoroughly with a non-residual detergent cleaner. The surface must be free of all dirt, oils, or other contaminants. After the floor has completely dried, sand the existing coating until a powdery residue is evident and all gloss is good removed. Any loose coating must be completely removed. Edges should be sanded and feathered. Sweep or vacuum clean, and wipe with xylene to ensure adhesion of the new system. must be completely removed. Edges should be sanded to a feathered edge. Clean the entire floor thoroughly with
Note: When coating over existing coatings, a test patch is recommended to evaluate compatibility.
Please read safety data sheets before
* The pot life will be reduced with warmer air, substrate or material temperatures.
.** Cooler temperatures require longer curing time.
DISCLAIMER:
All statements and recommendations above are based on experience we believe to be reliable.
The use or application of these products being beyond the control of the Seller or Manufacturer, neither Seller nor Manufacturer make any warranty, expressed or implied, as to results or hazard from its use. The suitability, risk and liability whatsoever of a product for an intended use shall be solely up to the User.
M0-076
U0-161
Viscosity ASTM D2196 6400 cps 45 cps
Flash Point ASTM D3278 >200°F (>93°C)
>200°F (>93°C)
Gallon ASTM D1475
9.2 lbs (4.17 kg)
7.9 lbs (3.5 kg)
N.V.W. ASTM D2369 100% 100%
N.V.V. ASTM D1259 100% 100%
Blended Ratio 3:1 by volume
Blended Solids 100%
Pot Life (15 lb. mass)* 24 minutes
Curing Time, 70º F @ 50% RH
Set to Touch 8 hours
Minimum Recoat 12 - 14 hours
Maximum Recoat 48 hours
Foot Traffic 12 hours
Floor & Air Temperature Limitations**
55ºF - 90ºF (13°C - 32°C)
Blended Viscosity, ASTM D2196 1000 cps
Recommended Clean-Up Solvent Xylene
VOC, ASTM D3960 0
image7.emf
FloroWear-7100.pdf sales@florock.net • www.florock.net1 (800) FLOROCK (356-7625)
3/16
1120 W Exchange • Chicago, IL 60609 • (800) 356-7625 • www.florock.net
FloroWear 7100 High Traffic System
Product Description: FloroWear 7100 is an excellent protective coating for high traffic floors because of its high chemical and wear resistant properties. It provides 50% greater wear resistance than conventional urethanes. FloroWear 7100 is also an attractive floor finish that maintains a low sheen, amber resistant appearance over time. It makes floors easier to clean and prevents concrete dusting.
Typical Uses and Applications: Ideally suited for commercial, light industrial and institutional applications, such as:
• Hangar floors
• Auto & motorcycle dealerships
• Loading docks
• Aisleways
• Ramps
• Light stable, 100% Aliphatic
• Provides excellent chemical resistance
• Outstanding strength and durability
• Excellent wearing properties
• Low sheen finish with pumice-like texture
• Quick turnaround time
• USDA, FDA, OSHA, and EPA Compliant
• A variety of colors can be achieved with the addition of Florock Universal Colorants
Storage: All containers should be stored at 40° F to 95° F and be kept tightly sealed and out of direct sunlight.
Sward Hardness ASTM D2240 40 Tensile Strength ASTM D2370 2,250 psi Abrasion Resistance, Taber Abrader CS-17 Wheel, 1000 gm load, 1000 cycles
ASTM D4060 7 mg loss
COF- James Friction Tester ASTM D2047 0.65
Percent Elongation ASTM D2370 5%
Percent Elongation (resin only) ASTM D2370 6%
Dry Film Thickness ASTM D1005 2.93 mils
• FloroWear 7100 500 SF/gallon 1 Coat Required
• FloroPoxy 4700 Primer 4 Gallon Over Pack 20 Gallon Pail Set 220 Gal Drum Set
• FloroWear System 7100
4.5 Gallon Over Pack
• Optional Universal Colorant 2-4 qts per kit for pigmented FloroWear (Consult colorant usage charts.)
FloroWear 7100 Application: FloroWear 7100 must be applied over smooth Floropoxy Primer. If the surface is not smooth, additional applications of Floropoxy are necessary. Only one finish coat is required.
Note: Floropoxy should not be applied when floor temperature is above 90° F or below 55° F, or when within 5° F of the dew point.
1. Primer Application: Once surface preparation is complete, apply Floropoxy 4700 primer to the concrete floor. In a clean, dry container, blend 3 parts by volume of component A and 1 part by volume of component B. Mix only the amount that can be applied during the working time.
Mix thoroughly for 3-5 minutes, using a low speed mechanical mixer. Transfer the mixture from the container to a transport container. Remix and pour entire mix from the transport container onto floor immediately. Retaining mixture in the bucket will shorten the pot life. Using a 1/8” V notched squeegee, apply primer at a rate of 160 SF/gallon. Backroll with a 3/8” nap roller immediately after spreading.
Note: The cure time will vary with conditions. Allow a minimum of 4 hours and a maximum of 24 hours before next step.
IMPORTANT: Flooring surface must be smooth before proceeding with FloroWear 7100. Reapply Floropoxy 4700 Primer as necessary to create a smooth surface.
2. FloroWear 7100 Application: Combine the entire contents of parts A and B.
Blend well using a low speed mechanical mixer, then continue mixing and add part C. If colorant is desired, add 2-4 qts. of Florock Universal Colorant and remix for approximately 3-5 minutes (See Color Usage Chart).
Reagent 7 Days Hydrochloric Acid 10% E Hydrochloric Acid 30% E Nitric Acid 10% E Phosphoric Acid 50% G Sulfuric Acid 37% E, S Acetic Acid 10% E Citric Acid 10% E Oleic Acid E Ammonium Hydroxide 10% E Sodium Hydroxide 50% E Ethylene Glycol (Antifreeze) E Isopropyl Alcohol E Methanol E D-Limonene E JP-4 Jet Fuel E Methylene Chloride P Methyl Ethyl Ketone E
PMA E
Ammonium Nitrate 20% E Brake Fluid E Bleach E Motor Oil (SAE30) E Skydrol 500B E Sodium LD4 E Sodium Chloride 20% E Tide Laundry Soap 1% E Trisodium Phosphate 10% E Gasoline E Mineral Spirits E Xylene E
Results based on 7 day spot testing on concrete.
System cured 7 days prior to testing.
Rating Scale:
E ‒ Excellent. No change in pencil hardness G ‒ Good. 1-2 units change in pencil hardness F ‒ Fair. 3 units change in pencil hardness P ‒ Poor. 4 or more units change in pencil hardness S ‒ Stains sales@florock.net • www.florock.net1 (800) FLOROCK (356-7625)
FloroWear 7100
High Traffic System
Apply material at an approximate rate of 500 to 525 square feet per gallon to achieve 2.9 to 3.0 wet mils, using a solvent-resistant, medium nap roller out of a roller pan. If skid resistance is desired, broadcast #36, #60 or #80 White Aluminum Oxide into the coat at a rate of 3-6 lbs per 1000 SF and backroll. Excessive grit may make cleaning difficult. Take care to cross-roll product and to achieve the target spread rate. Roll out drips and blemishes immediately.
THIS MATERIAL IS NOT RECOMMENDED FOR
SPRAY APPLICATIONS.
Note: DO NOT use high capacity rollers (like Wooster’s prodoo-z ). They can leave roller marks in the coating. DO USE a polyester normal capacity roller cover (3/8” nap roller). These are typically available at most hardware stores. For more details contact your Florock Representative.
Instructions for Use over Existing
1. Examine the existing coating to ensure that it is well bonded to the concrete. Any loose coating must be completely removed.
Edges where loose coating has been removed should be sanded to a feathered edge.
2. Clean the entire floor thoroughly with detergent cleaner. The surface must be free of all dirt, oils, or other contaminants.
3. After the floor has completely dried, sand the existing coating until a powdery residue is evident and all gloss is removed. Sweep or vacuum clean, and wipe with Xylene to ensure good adhesion of the new system.
Any bare concrete should be mechanically prepared and primed with Floropoxy 4700.
Note: To ensure compatibility of FloroWear 7100 with existing coating, a test patch should be approved prior to installation and used as the job standard.
Note: Do not apply moisture cure urethanes when
• Relative humidity is over 85%
• Dew Point in the area to be coated is within 5° F of the slab temperature
• Temperatures are below 55° F or above 90° F
• Substrate has passed its recoat window without re-prep
Maintenance: Sweep away dust and debris with a broom. Clean on a regular basis with a surfactant-type mild detergent. Florock floors never need waxing.
Please read Safety Data Sheets before using products.
DISCLAIMER: All preceding statements and recommendations are based on expe-rience we believe to be reliable. The use or application of these products being beyond the control of the Seller or Manufacturer, neither Seller nor Manufacturer make any warranty, expressed or implied, as to results or hazard from its use. The suitability, risk and liability of a product for an intended use shall be solely up to the User.
Property Test Result
Flash Point
ASTM
D3278 190º F
Blended Viscosity, (A&B)
D2196 600 – 700 cps
Recommended Spread Rate 500 SF/gallon
VOC Maximum
D3960 45 gpl
Dry Film Thickness
D1005 2.95 mils
Solids by Weight/ Volume
D2369 95.6% / 93.4%
Weight Per Gallon
D1475 13.12 lbs.
Property Test
R0-144
R0-145
Part C I-80
Flour
Gallon
D1475 10.9 lbs 8.8 lbs 15.1 lbs
N.V.W.
D2369 100% 20.9% 100%
Viscosity
D2196 990 cps 42 cps N/A image8.emf
Florothane-MC-Ultra-100h-8-8-18.pdf
FloroThane MC Ultra 100 Aliphatic Moisture Cure
Gloss Urethane
8/18
Product Description: FloroThane MC is an economical, light stable, high gloss standard traffic system. It provides outstanding gloss retention and superior hardness as well as exceptional abrasion resistance. It is resistant to many chemicals and solvents and it stops concrete dusting, providing a floor that is easy to maintain.
Typical Uses, Applications: Ideally suited for commercial, industrial and institutional applications, such as:
Aircraft hangars
Vehicle maintenance facilities
Showrooms
Resistant to Skydrol®, jet fuels and other vehicle maintenance fluids
FloroThane MC is high solids, low odor
USDA and FDA compliant
Aliphatic (non-ambering)
A variety of colors can be achieved with the addition of Florock Universal Colorants.
FloroThane MC Ultra 100 Clear– 4.5 Gal Kit
Note: Catalyst is not for use with FloroThane MC Utlra 100.
Storage: All containers should be stored at 40° F to 95° F and be kept tightly sealed and out of direct sunlight.
Coverage:
FloroThane MC 100: 500 SF/gallon, one coat applied over primer.
Surface Preparation: New concrete must have a 28 day cure, and preferably a broom swept finish, prior to coating. In the case of older concrete flooring, remove all surface oils, paint, dust and debris. Prior to coating, make sure the surface is clean, passes the water drop test and that all surface defects have been repaired.
Note: FloroThane MC should not be applied when floor temperature is above 90° F or below 55° F, or when within 5° F of the dew point.
Abrasion Resistance, Taber Abrader CS 17 Wheel, 1000 gm load, 1000 cycles
ASTM D4060 18.8 mg loss
Sward Hardness ASTM D2240 40 – 50
Gloss, 60 Degree ASTM E97 90+
Konig Hardness, 3 Mil Film
ASTM D4366 171.3
Coefficient of Friction – James Friction Tester
ASTM D2047 0.60 – 0.65
Tensile Strength ASTM 2370 9,500 psi
Tensile Elongation, % ASTMD2370 6
Dry Film Thickness Per Coat 2.9 mils
1. Primer Application: Once surface preparation is complete, apply FloroPoxy 4700 primer to the concrete floor. In a clean, dry container, blend 3 parts by volume of Component A and 1 part by volume of Component B. Mix only the amount that can be applied during the working time. Mix thoroughly for 3-5 minutes using a low speed mechanical mixer. Pour onto floor and, using a 1/8” V notched squeegee, apply primer at a rate of 160 sf/gallon; back roll with a 3/8” nap roller immediately after spreading.
Note: The cure time will vary with conditions. Allow a minimum of 4 hours and a maximum of 24 hours before next step.
2. Topcoat Application: For a pigmented coating, add 2 quarts of Florock Universal Colorant into the mixture of parts A & B. Mix parts A & B for 3 minutes using a Jiffy mixer blade with slow speed drill. Apply only one coat at 500 square feet per gallon with a 3/8 inch nap roller. It is important to take great care not to apply this coating above or below 500 square feet per gallon. Excess material could result in blisters; insufficient material could result in an uneven appearance. Allow coating to cure for 24 hours. If skid resistant characteristics are required, broadcast #60 or #80 grit into the wet primer or topcoat at the rate of 4 to 8 lbs/1000 square feet.
System cured 2 weeks prior to testing. Testing results are 1 day and 7 day exposures with 2 hr.
recovery.
E – Recommended for longer-term spills G – Recommended for shorter-term spills F – Recommended for intermittent spills which are cleaned up promptly.
P – Not Recommended S - Stains
Reagent 1 Day 7 Days
Hydrochloric Acid 10% E E
Hydrochloric Acid 30% E E
Nitric Acid 10% G F
Phosphoric Acid 50% E G
Sulfuric Acid 37% E G
Acetic Acid 10% E E
Citric Acid 10% E E
Oleic Acid E E
Ammonia Hydroxide 10% E E
Ethylene Glycol (Antifreeze) E E
Isopropyl Alcohol G G
Methanol G F
D-Limonene E E
JP-4 Jet Fuel E E
Gasoline E E
Mineral Spirit E E
Xylene E E
Methylene Chloride P P
MEK F F
PMA E G
Ammonium Nitrate 20% E E
Brake Fluid E E
Bleach E E
Motor Oil E E
Skydrol ® 500B E E
Skydrol ® LD4 E E
Sodium Chloride 20% E E
Tide Laundry Soap 1% E E
Trisodium Phosphate 10% E E
FloroThane MC Ultra 100 Aliphatic Moisture Cure
Gloss Urethane
Instructions for Use Over Existing
1. Examine the existing coating to ensure that it is well bonded to the concrete. Any loose coating must be completely removed and edges should be sanded to a feathered edge.
2. Clean the entire floor thoroughly with detergent cleaner. The surface must be free of all dirt, oils, or other contaminants.
3. After the floor has completely dried, sand the existing coating until a powdery residue is evident and all gloss is removed. Sweep or vacuum clean, and wipe with Florobase Thinner to ensure good adhesion of the new system. Any bare concrete should be mechanically prepared and primed with FloroPoxy 4700.
Maintenance: Sweep away dust and debris with a broom. Clean on a regular basis with a surfactant type mild detergent.
Florock floors never need to be waxed.
Please read safety data before using product.
DISCLAIMER:
All preceding statements and recommendations are based on experience we believe to be reliable. The end use or application of these products being beyond the control expressed of implied, as to results or hazard from its use. The suitable risk and liability of a product for unintended use shall be solely up to the user.
Ultra 100
R0-158/R0-159
Viscosity, A+B ASTM D2196
450 cps
Flash Point, ºF ASTM D3278 185/185
Wt. Per Gal. A+B ASTM D1475 9.2 lbs
N.V.W., A+B ASTM D2369 91%
VOC, lbs/gal ASTM D3960 0.83
VOC, grams/ltr ASTM D3960 45 gpl
Recommended Spread Rate 500 sf/gal
Dry Film Thickness per Coat 2.9 mils
Floor and Air Temp. Limits* 55º F- 90º F
Set to Touch, 70º F * 8 - 12 hrs.
Minimum Recoat (Foot Traffic)
16 hrs.
Maximum Recoat 24 hrs image9.emf
Floroquartz-BC.pdf sales@florock.net www.florock.net1 (800) FLOROCK (356-7625)
2/16
1120 W Exchange • Chicago, IL 60609 • (800) 356-7625 • www.florock.net
FloroQuartz BC Epoxy Quartz Flooring
| Product Description: | FloroQuartz | is | a | ||||
| decorative | and | durable | aggregate-filled | sys- | |||
| tem. | It | provides | a | slip | and | impact | resistant |
| surface | with | exceptional | strength | and | wear |
characteristics.
Typical Uses and Applications: Ideally
| suited | for | commercial, | light | industrial | and |
| institutional | applications, | such | as: | ||
| • | Locker | rooms | and | lobbies | |
| • | Detention | Facilities | |||
| • | Laboratories | ||||
| • | Meat | & | Produce | Departments | |
| • | Bakeries |
• More cost effective and longer lasting
| than | vinyl. | |||||
| • | Seamless | and | sanitary | floor | and | cover- |
ing
• A variety of aggregate colors may be
| blended | to | match | any | décor. |
| • | Chemical | resistant | ||
| • | Highly | durable |
Floropoxy 4700 Primer – Clear
| • | 4 | Gallon | Over | Pack |
| • | 20 | Gal | Pail | Set |
| • | 220 | Gal | Drum | Set |
Floropoxy 4805 Clear
| • | 4 | Gallon | Over | Pack |
| • | 20 | Gallon | Pail | Set |
| • | 220 | Gal | Drum | Set |
Estes Colored Quartz Aggregate
• 50 lb Bags
| Cured | Physical | Properties |
| Property Test | Method Results |
Compressive
C579
12,500 psi
Flexural Strength ASTM C580 4500 psi
| Flexural | Modules | |
| of | Elasticity ASTM | C580 |
2.0 x 10E6
PSI
Indentation MIL-D-3134F No In-dent
Impact Resistance ASTM D4226 >160 in/ lb Hardness, Shore A/D ASTM D2240 85 – 90
Percent Elongation ASTM D2370 6%
Water Absorption ASTM C413 0.1%
| Bond | Strength, |
| ACI | Com- |
| mittee | #503 |
| pgs. | 1139- |
>400 psi
Abrasion Resistance,
| CS-17 | Wheel, | |
| 1000 | gm | load, |
| 1000 | cycles |
| ASTM | D4060 0.06 | gm |
| max | loss |
Heat Resistance Limitation
Continuous Exposure
140º F/60º C
| Coefficient | of |
| Friction ASTM | D2047 0.6 |
Flammability ASTM D635 Self-ex-tinguish-ing
| Thermal | Coef- | |
| ficient | of | Linear |
Expansion
| ASTM | C531 |
| 1.8 | x |
| 10-5 | in/ |
in/ºC
1120 W Exchange • Chicago, IL 60609 • (800) 356-7625 • www.florock.net
| Storage: | All | containers | should | be | stored | |||||
| at | 40° | F | to | 95° | F | and | be | kept | tightly | sealed |
| and | out | of | direct | sunlight. |
| • | Primer: | Floropoxy | 4700: | 160 | SF/Gallon |
| • | 1st | Basecoat: | Floropoxy | 4805 | Clear: |
| 160 | s/f/gal. | ||||
| • | Colored | Quartz: | ½ | lb/SF/broadcast | |
| • | 2nd | Basecoat: | Floropoxy | 4805 | Clear: |
| 100 | s/f/gal. | |||||
| • | Colored | Quartz: | ½ | lb/SF/broadcast | ||
| • | 1st | Grout: | Floropoxy | 4805 | Clear: | 100 |
s/f/gal.
• 2nd Grout: Floropoxy 4805 Clear: 160 s/f/gal.
| Optional Finish Coat(s): | Florothane | |
| CR | or | MC |
| Surface Preparation: | New | concrete | must | |||||
| have | a | 28 | day | cure, | and | preferably | a | broom |
| swept | finish, | prior | to | coating. | In | the | case | of |
| older | concrete | flooring, | remove | all | surface | |||
| oils, | paint, | dust | and | debris. | Prior | to | coating, | |
| make | sure | the | surface | is | clean, | passes | the | |
| MVT | test | and | the | water | drop | test | and | that |
| all | surface | defects | have | been | repaired. | Re- | ||
| fer | to | the | Florock | “Preparation | of | Concrete” | ||
| datasheet | for | more | information | on | prepara- | |||
| tion | and | MVT | before | proceeding. |
| Floroquartz Application: | Double | broadcast | |||
| method | applied | on | smooth, | bare | concrete |
Note: Floropoxy should not be applied when floor temperature is above 90° F or below 55° F, or when within 5° F of the dew point.
| 1. Primer Application: Once | surface | |||||||
| preparation | is | complete, | apply | Floropoxy | ||||
| 4700 | primer | to | the | concrete | floor. | In | a | clean, |
| dry | container, | blend | 3 | parts | by | volume | of | |
| Component | A | and | 1 | part | by | volume | of | Com- |
| ponent | B. | Mix | thoroughly | for | 3-5 | minutes, | ||
| using | a | low | speed | mechanical | mixer. | Trans- | ||
| fer | the | mixture | from | the | batch | container | ||
| to | a | transport | container. | Remix | and | pour | ||
| entire | mix | from | the | transport | container | onto | ||
| floor | immediately. | Retaining | mixture | in | the | |||
| bucket | will | shorten | the | pot | life. | Using | a | 1/8” |
| V | notched | squeegee, | spread | at | an | approx- | ||
| imate | rate | of | 160 | SF/gallon. | Backroll | with | a | |
| 3/8” | nap | roller | immediately | after | spreading. | |||
| Allow | primer | to | cure | before | applying | the |
basecoat.
Note: Note: The cure time will vary with conditions. Allow a minimum of 6 hours and a maximum of 24 hours.
2. 1st Broadcast Application:
| Mix | dry | medium | broadcast | grade | colored | |||
| quartz | to | create | the | desired | color | com- | ||
| bination. | Mix | Floropoxy | 4805 | in | a | clean, | ||
| dry | container. | Blend | 3 | parts | by | volume | of | |
| Component | A | and | 1 | part | by | volume | of | Com- |
| ponent | B. | Mix | thoroughly | for | 3 | to | 5 | minutes |
| using | a | low | speed | mechanical | mixer. | Trans- | ||
| fer | the | mixture | from | the | batch | container | to | a |
| transport | container. | Remix | and | pour | entire | |||
| contents | onto | floor | immediately. | Using | ||||
| a | 1/8” | notched | squeegee, | spread | at | an | ||
| approximate | rate | of | 160 | SF/gallon. | Back- | |||
| roll | with | a | 3/8” | nap | roller | immediately | after | |
| spreading. | Gently | broadcast | quartz | into | first | |||
| wet | basecoat | at | the | rate | of | ½ | lb/SF. | Spiked |
| shoes | or | equivalent | should | be | worn | by | me- | |
| chanic | to | walk | on | wet | basecoat | when | rolling | |
| and | broadcasting. | Continue | broadcasting | |||||
| quartz | until | all | liquid | is | filled | and | there | are |
| no | apparent | wet | spots. | Allow | sufficient | cure | ||
| time | so | that | material | is | cured | hard | enough | |
| to | walk | on | without | leaving | an | impression | ||
| in | the | coating. | Sweep | or | blow | off | excess | |
| quartz. | Sand | or | screen | any | high | areas | until | |
| smooth. | Vacuum | clean. |
sales@florock.net www.florock.net1 (800) FLOROCK (356-7625)
1120 W Exchange • Chicago, IL 60609 • (800) 356-7625 • www.florock.net
Epoxy Quartz Flooring
FloroQuartz BC
3. 2ndt Broadcast Application:
| Repeat | procedure | outlined | in | step | 2, | except | |
| this | time | slightly | more | resin | will | be | con- |
| sumed | as | the | surface | is | now | rough. | Spread |
| Floropoxy | 4805 | at | 100 | SF/gallon. |
| 4. 1st Grout Coat Application: Grout | with | |||||||
| Floropoxy | 4805. | Blend | 3 | parts | by | volume | ||
| of | Component | A | and | 1 | part | by | volume | of |
| Component | B. | Mix | only | the | amount | that | can | |
| be | applied | during | working | time. | Apply | using | ||
| a | flat | cement | finishing | trowel | or | a | flat | squee- |
| gee | and | backroll | at | an | approximate | rate | ||
| of | 100 | SF/gallon, | depending | upon | desired |
texture.
5. 2nd Grout Coat Application: Repeat
| procedure | outlined | in | step | 4, | except | this | |
| time | less | resin | will | be | consumed | as | the |
| surface | is | now | smoother. | Spread | Floropoxy | ||
| 4805 | at | 160 | SF/gallon. |
| 6. Optional Finish Coat(s): After | the | final | |||||
| grout | coat | has | cured, | apply | one | or | more |
| clear | finish | coats | of | Florock | Florothane | CR | |
| or | MC | to | enhance | the | properties. | Allow | 24- |
| 36 | hours | cure | time | before | opening | floor | to |
| light | foot | traffic. |
3/16” Slurry/Broadcast Floroquartz Appli-cation:
Applied on irregular, bare concrete surface flooring.
Note: Floropoxy should not be applied when floor temperature is above 90° F or below 55° F, or when within 5° F of the dew point.
Note: When coating over existing coatings, a test patch is recommended to evaluate compatibility.
Instructions for Use over Existing Coat-ings:
| Examine | the | existing | coating | to | ensure | that | ||
| it | is | well | bonded | to | the | concrete. | Any | loose |
| coating | must | be | completely | removed. | Edg- | |||
| es | should | be | sanded | to | a | feathered | edge. | |
| Clean | the | entire | floor | thoroughly | with | deter- | ||
| gent | cleaner. | The | surface | must | be | free | of | |
| all | dirt, | oils, | or | other | contaminants. | After | the | |
| floor | has | completely | dried, | sand | the | existing | ||
| coating | until | a | powdery | residue | is | evident | ||
| and | all | gloss | is | removed. | Sweep | or | vacuum | |
| clean, | and | wipe | with | Florobase | Thinner | to | ||
| ensure | good | adhesion | of | the | new | system. |
| Maintenance: | Sweep | away | dust | and | debris | |||
| with | a | broom. | Clean | on | a | regular | basis | with |
| a | surfactant-type | mild | detergent. | Florock | ||||
| floors | never | need | waxing. |
Please read Safety Data Sheets before using products.
| DISCLAIMER: All | preceding | statements | ||||||
| and | recommendations | are | based | on | expe- | |||
| rience | we | believe | to | be | reliable. | The | use | or |
| application | of | these | products | being | beyond | |||
| the | control | of | the | Seller | or | Manufacturer, | ||
| neither | Seller | nor | Manufacturer | make | any | |||
| warranty, | expressed | or | implied, | as | to | results | ||
| or | hazard | from | its | use. | The | suitability, | risk | |
| and | liability | of | a | product | for | an | intended | use |
| shall | be | solely | up | to | the | User. |
image10.emf
FloroShop-Broadcast.pdf
Last printed 12/10/2012 9:37 AM
1 (800) FLOROCK (356-7625) Chicago, IL 60609 sales@florock.net • www.florock.net
FloroShop Epoxy Silica Flooring
1/10
4165 S. Emerald • Chicago, IL 60609 • (800) 356-7625 • www.florock.net
Product Description: FloroShop provides excellent slip resistance in shop floor settings where slippage, abrasion or impact are concerns. FloroShop is easy to clean and maintain. It prevents concrete dusting and retains its color and durability over time.
Typical Uses, Applications: Ideally suited for commercial, industrial and institutional applications, such as:
• Machine shops
• Storage areas
• Manufacturing facilities
• Food processing facilities
Product Advantages:
• Dense, non-porous surface that resists penetration
• Impact resistant
• Highly economical shop floor solution
Packaging:
• Floropoxy 4700 Primer – 4 Gallon Over Pack 20 Gal Pail Set 220 Gal Drum Set
• Floropoxy 4805 – 4 Gallon Over Pack 20 Gal Pail Set 220 Gal Drum Set
• Silica Sand – 50 lb Bags
• 100% Colorant – 1 Quart
Storage: All containers should be stored at 40° F to 95° F and be kept tightly sealed and out of direct sunlight.
Coverage:
Primer:
• Floropoxy 4700: 160 sf/gal 1st Basecoat:
• Basecoat Floropoxy 4805: 120 sf/gal Sand Broadcast: 1/2# sand per sf
• (40 to 100 mesh Silica Sand) 2nd Basecoat:
• Base Floropoxy 4805: 120 sf/gal Sand Broadcast: 1/2# sand per sf
• (40 to 100 mesh Silica Sand) Grout Coat:
• Floropoxy 4805: 120 sf/gal Optional Finish Coat:
•Florothane CR/MC See individual techdata for spread rate.
Compressive Strength ASTM C695 13,500 PSI
Tensile Strength ASTM C2370 8,000 PSI
Fluxural Strength ASTM D790 4,300 PSI
Flexural Module of Elasticity
ASTM C580
2.0 x 10E6
PSI
Hardness, Shore D ASTM D2240 85-90
Impact Resistance ASTM D4541 >160 in. lbs.
Water Absorption ASTM C413 0.01%
Indentation MIL-D-3134F No Indentation
Flammability ASTM D635 Self- Extinguishing
Linear Shrinkage ASTN D2566 0.02%
Flame Spread ASTM E84 Class A
Heat Resistance Limitation
Continuous Exposure 140°F/60°C
Coefficient of Friction Rough/Medium/Smooth
ASTM D2047 0.9/0.8/0.6
Bond Strength, ACI Committee #503 pg.
1139-1141
ASTM D454 >400 PSI
Abrasion Resistance, Taber Abrader CS 17 Wheel, 1000 gm load, 1000 cycles
ASTM D4060
0.06 gm max weight loss
Note: Instead of using Floropoxy 4805 Clear for the grout coat you may substitute 2-3 finish coats of Florothane MC or CR.
Surface Preparation: New concrete must have a 28 day cure, and preferably a broom swept finish, prior to coating. In the case of older concrete flooring, remove all surface oils, paint, dust and debris. Prior to coating, make sure the surface is clean, passes the MVT test and the water drop test and that all surface defects have been repaired.
Refer to the Florock “Preparation of Concrete” datasheet for more information on preparation and MVT before proceeding.
1/8” Double Broadcast FloroShop Application – Applied over smooth bare concrete
Note: Floropoxy should not be applied when floor temperature is above 90° F or below 55° F, or when within 5° F of the dew point.
1. Primer Application: Once surface preparation is complete, apply Floropoxy 4700 primer to the concrete floor. In a clean, dry container, blend 3 parts by volume of Component A and 1 part by volume of Component B. Mix only the amount that can be applied during the working time. Mix thoroughly for 3-5 minutes, using a low speed mechanical mixer. Transfer the mixture from the batch container to a transport container. Remix and pour entire mix from the transport container onto floor immediately. Retaining mixture in the bucket will shorten the pot life. Using a 1/8” V notched squeegee, apply primer at a rate of 160 SF/gallon.
Backroll with a 3/8” nap roller immediately after spreading.
Note: The cure time will vary with conditions. Allow a minimum of 4 hours and a maximum of 24 hours before next step.
2. Pigmented System 4805 Basecoat Application: In a clean, dry container, blend 3 parts by volume of clear or pigmented resin Part A with 1 part by volume of activator Part B. Using a low speed mechanical mixer blend well for 3-5 minutes. When tinting Floropoxy 4805
Clear, add Florock Epoxy Colorant at the rate of 1 quart colorant to a 4 gallon batch of clear epoxy. Transfer mixture from batch container to transport container and remix.
Immediately pour entire mixture onto floor.
Using a 1/8” V-notched squeegee spread Floropoxy 4805 at 120 SF/gallon. Use a 3/8” roller to back-roll the coating. Allow System 4805 to completely self-level before broadcasting silica sand. Then, wearing spiked shoes, broadcast 40 to 100 mesh silica sand into still wet basecoat. Continue broadcasting silica sand until all liquid is filled and there are no apparent wet spots.
Allow sufficient cure time until material is cured hard enough to walk on without leaving an impression in the coating.
Sweep or blow off excess quartz. Sand or screen any high areas until smooth.
Vacuum clean.
3. Repeat step 2
4. Pigmented System 4805 Grout Coat:
A grout coat of Floropoxy 4805 shall be applied within an 8-24 hour period after the basecoat application. Apply in the same manner as in step #2, figuring 120 SF/gallon.
5. Finish Coat: Florothane MC Ultra and Florothane CR may be used as a finish coat over Floropoxy 4805. In this case one coat is sufficient. Apply one coat of Florothane Topcoat.
Application over Existing Coating:
Examine the existing coating to ensure that it is well-bonded to the concrete. Any loose coating must be completely removed.
Edges where loose coating has been should be sanded to a feathered edge. Clean the entire floor thoroughly with detergent cleaner. The surface must be free of all dirt, oils, or other contaminants. Once floor has completely dried, sand the existing coating until a powdery residue is evident and all gloss is removed. Sweep or vacuum clean and wipe the thinner to ensure good adhesion of the new system. Any bare concrete should be mechanically prepared
Last printed 12/10/2012 9:37 AM
1 (800) FLOROCK (356-7625) Chicago, IL 60609 sales@florock.net • www.florock.net
FloroShop Epoxy Silica Flooring and primed with Floropoxy 4700.
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