506-19-103_5-29-20 Specs Vol 2.pdf

REPAIR PARKING STRUCTURES

Project # 506-19-103

For the Department of Veterans Affairs

VA Ann Arbor Health Care System 2215 Fuller Road

Ann Arbor, MI 48105

PROJECT MANUAL VOL. 2

DIVISIONS 22 – 23, 26, 32

BID DOCUMENTS

May 29, 2020

GUIDON DESIGN, INC.

GHAFARI ASSOCIATES, LLC.

Repair Parking Structures Bid Documents

VA Ann Arbor Healthcare System May 29, 2020

Project No. 506-19-103

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DEPARTMENT OF VETERANS AFFAIRS

VHA MASTER SPECIFICATIONS

TABLE OF CONTENTS

Section 00 01 10

DIVISION 00 - SPECIAL SECTIONS DATE

00 01 15 List of Drawing Sheets 07-15

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 General Requirements 12-18

01 32 16.15 Project Schedules (Small Projects – Design/Bid/Build 02-15

01 33 23 Shop Drawings, Product Data, and Samples 05-17

01 35 26 Safety Requirements 02-17

01 42 19 Reference Standards 05-16

01 45 00 Quality Control 01-18

01 45 29 Testing Laboratory Services 11-18

01 45 35 Special Inspections 04-18

01 57 19 Temporary Environmental Controls 01-11

01 58 16 Temporary Interior Signage 07-15

01 74 19 Construction Waste Management 09-13

01 81 13 Sustainable Construction Requirements 10-17

DIVISION 02 – EXISTING CONDITIONS

02 41 00 Demolition 08-17

DIVISION 03 – CONCRETE

03 01 30 Concrete Repair

03 20 00 Concrete Reinforcement

03 30 00 Cast-in-Place Concrete 12-15

DIVISION 04 – MASONRY

04 01 00 Maintenance of Masonry 02-16

04 05 13 Masonry Mortaring 10-17

04 05 16 Masonry Grouting 02-16

04 05 31 Masonry Tuck Pointing

04 20 00 Unit Masonry 08-17

04 72 00 Cast Stone Masonry 02-15

DIVISION 05 – METALS

05 50 00 Metal Fabrications 08-18

05 70 00 Wire Metal Mesh

DIVISION 06 – WOOD, PLASTICS AND COMPOSITES

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06 10 00 Rough Carpentry 10-17

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 13 00 Sheet Waterproofing 04-13

07 18 13 Pedestrian Traffic Coatings 05-15

07 21 13 Thermal Insulation 10-17

07 53 23 Ethylene-Propylene-Diene-Monomer Roofing 02-16

07 71 00 Roof Specialties 10-15

07 72 00 Roof Accessories 10-15

07 92 00 Joint Sealants 10-17

07 95 13 Expansion Joint Cover Assemblies 02-16

DIVISION 08 - OPENINGS

08 11 13 Hollow Metal Doors and Frames 08-16

08 41 13 Aluminum-Framed Entrances and Storefronts 08-16

08 71 00 Door Hardware 01-16

08 71 13 Automatic Door Operators 02-16

08 80 00 Glazing 10-15

08 90 00 Louvers and Vents 05-15

DIVISION 09 – FINISHES

09 05 16 Subsurface Preparation for Floor Finishes 02-15

09 06 00 Schedule for Finishes 04-15

09 22 16 Non-Structural Metal Framing 06-18

09 29 00 Gypsum Board 06-18

09 30 13 Ceramic/Porcelain Tiling 09-15

09 51 00 Acoustical Ceilings 12-18

09 65 13 Resilient Base and Accessories 02-16

09 65 19 Resilient Tile Flooring 05-18

09 68 00 Carpeting 10-15

09 91 00 Painting 01-16

DIVISION 10 – SPECIALTIES

10 14 00 Signage 10-15

DIVISION 13 - SPECIAL CONSTRUCTION

13 05 41 Seismic Restraint Requirements for Non-Structural

Components

01-14

DIVISION 22 – PLUMBING

22 05 11 Common Work Results for Plumbing 07-16

22 07 11 Plumbing Insulation 09-15

22 14 00 Facility Storm Drainage 09-15

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DIVISION 23 – HEATING, VENTILATING, AND AIR

CONDITIONING (HVAC)

23 05 11 Common Work Results for HVAC 08-17

23 05 12 General Motor Requirements for HVAC and Steam

Generation Equipment

08-17

23 34 00 HVAC Fans 02-15

DIVISION 26 – ELECTRICAL

26 05 11 Requirements for Electrical Installations 01-16

26 05 19 Low-Voltage Electrical Power Conductors and Cables 01-17

26 05 26 Grounding and Bonding for Electrical Systems 01-17

26 05 33 Raceway and Boxes for Electrical Systems 01-18

26 08 00 Commissioning of Electrical Systems 11-16

26 09 23 Lighting Controls 01-18

26 24 16 Panelboards 01-18

26 27 26 Wiring Devices 01-18

26 51 00 Interior Lighting 01-18

26 56 00 Exterior Lighting 01-18

DIVISION 32 – EXTERIOR IMPROVEMENTS

32 17 23 Pavement Markings 08-16

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SECTION 22 05 11

COMMON WORK RESULTS FOR PLUMBING

PART 1 - GENERAL

1.1 DESCRIPTION

A. The requirements of this Section shall apply to all sections of

Division 22.

B. Definitions:

1. Exposed: Piping and equipment exposed to view in finished rooms.

C. Abbreviations/Acronyms:

1. ABS: Acrylonitrile Butadiene Styrene

2. AC: Alternating Current

3. ACR: Air Conditioning and Refrigeration

4. AI: Analog Input

5. AISI: American Iron and Steel Institute

6. AO: Analog Output

7. AWG: American Wire Gauge

8. BACnet: Building Automation and Control Network

9. BAg: Silver-Copper-Zinc Brazing Alloy

10. BAS: Building Automation System

11. BCuP: Silver-Copper-Phosphorus Brazing Alloy

12. BSG: Borosilicate Glass Pipe

13. CDA: Copper Development Association

14. C: Celsius

15. CLR: Color

16. CO: Carbon Monoxide

17. COR: Contracting Officer’s Representative

18. CPVC: Chlorinated Polyvinyl Chloride

19. CR: Chloroprene

20. CRS: Corrosion Resistant Steel

21. CWP: Cold Working Pressure

22. CxA: Commissioning Agent

23. db(A): Decibels (A weighted)

24. DDC: Direct Digital Control

25. DI: Digital Input

26. DISS: Diameter Index Safety System

27. DO: Digital Output

28. DVD: Digital Video Disc

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29. DN: Diameter Nominal

30. DWV: Drainage, Waste and Vent

31. ECC: Engineering Control Center

32. EPDM: Ethylene Propylene Diene Monomer

33. EPT: Ethylene Propylene Terpolymer

34. ETO: Ethylene Oxide

35. F: Fahrenheit

36. FAR: Federal Acquisition Regulations

37. FD: Floor Drain

38. FED: Federal

39. FG: Fiberglass

40. FNPT: Female National Pipe Thread

41. FPM: Fluoroelastomer Polymer

42. GPM: Gallons Per Minute

43. HDPE: High Density Polyethylene

44. Hg: Mercury

45. HOA: Hands-Off-Automatic

46. HP: Horsepower

47. HVE: High Volume Evacuation

48. ID: Inside Diameter

49. IPS: Iron Pipe Size

50. Kg: Kilogram

51. kPa: Kilopascal

52. lb: Pound

53. L/s: Liters Per Second

54. L/min: Liters Per Minute

55. MAWP: Maximum Allowable Working Pressure

56. MAX: Maximum

57. MED: Medical

58. m: Meter

59. MFG: Manufacturer

60. mg: Milligram

61. mg/L: Milligrams per Liter

62. ml: Milliliter

63. mm: Millimeter

64. MIN: Minimum

65. NF: Oil Free Dry (Nitrogen)

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66. NPTF: National Pipe Thread Female

67. NPS: Nominal Pipe Size

68. NPT: Nominal Pipe Thread

69. OD: Outside Diameter

70. OSD: Open Sight Drain

71. OS&Y: Outside Stem and Yoke

72. OXY: Oxygen

73. PBPU: Prefabricated Bedside Patient Units

74. PH: Power of Hydrogen

75. PLC: Programmable Logic Controllers

76. PP: Polypropylene

77. PPM: Parts per Million

78. PSIG: Pounds per Square Inch

79. PTFE: Polytetrafluoroethylene

80. PVC: Polyvinyl Chloride

81. PVDF: Polyvinylidene Fluoride

82. RAD: Radians

83. RO: Reverse Osmosis

84. RPM: Revolutions Per Minute

85. RTRP: Reinforced Thermosetting Resin Pipe

86. SCFM: Standard Cubic Feet Per Minute

87. SDI: Silt Density Index

88. SPEC: Specification

89. SPS: Sterile Processing Services

90. STD: Standard

91. SUS: Saybolt Universal Second

92. SWP: Steam Working Pressure

93. TEFC: Totally Enclosed Fan-Cooled

94. TFE: Tetrafluoroethylene

95. THHN: Thermoplastic High-Heat Resistant Nylon Coated Wire

96. THWN: Thermoplastic Heat & Water Resistant Nylon Coated Wire

97. T/P: Temperature and Pressure

98. USDA: U.S. Department of Agriculture

99. V: Volt

100. VAC: Vacuum

101. VA: Veterans Administration

102. VAMC: Veterans Administration Medical Center

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103. VAC: Voltage in Alternating Current

104. WAGD: Waste Anesthesia Gas Disposal

105. WOG: Water, Oil, Gas

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

C. Section 01 74 19, CONSTRUCTION WASTE MANAGEMENT.

D. Section 03 30 00, CAST-IN-PLACE CONCRETE.

E. Section 07 92 00, JOINT SEALANTS.

F. Section 09 91 00, PAINTING.

G. Section 22 07 11, PLUMBING INSULATION.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below shall form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. American Society of Mechanical Engineers (ASME):

ASME Boiler and Pressure Vessel Code -

BPVC Section IX-2013 ...Welding, Brazing, and Fusing Qualifications

B31.1-2012 .............Power Piping

C. American Society for Testing and Materials (ASTM):

A36/A36M-2012 ..........Standard Specification for Carbon Structural

Steel

A575-96(R2013)e1 .......Standard Specification for Steel Bars, Carbon, Merchant Quality, M-Grades

E84-2013a ..............Standard Test Method for Surface Burning

Characteristics of Building Materials

E119-2012a .............Standard Test Methods for Fire Tests of

Building Construction and Materials

F1760-01(R2011) ........Standard Specification for Coextruded

Poly(Vinyl Chloride) (PVC) Non-Pressure Plastic

Pipe Having Reprocessed-Recycled Content

D. International Code Council, (ICC):

IBC-2012 ...............International Building Code

IPC-2012 ...............International Plumbing Code

E. Manufacturers Standardization Society (MSS) of the Valve and Fittings

Industry, Inc:

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SP-58-2009 .............Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application and

Installation

SP-69-2003 .............Pipe Hangers and Supports - Selection and

Application

F. Military Specifications (MIL):

P-21035B ...............Paint High Zinc Dust Content, Galvanizing

Repair (Metric)

G. National Electrical Manufacturers Association (NEMA):

MG 1-2011 ..............Motors and Generators

H. National Fire Protection Association (NFPA):

51B-2014 ...............Standard for Fire Prevention During Welding, Cutting and Other Hot Work

54-2012 ................National Fuel Gas Code

70-2014 ................National Electrical Code (NEC)

I. NSF International (NSF):

5-2012 .................Water Heaters, Hot Water Supply Boilers, and

Heat Recovery Equipment

14-2012 ................Plastic Piping System Components and Related

Materials

61-2012 ................Drinking Water System Components – Health

Effects

372-2011 ...............Drinking Water System Components – Lead Content

J. Department of Veterans Affairs (VA):

PG-18-10 ...............Plumbing Design Manual

PG-18-13-2011 ..........Barrier Free Design Guide

1.4 SUBMITTALS

A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and

SAMPLES.

B. Information and material submitted under this section shall be marked

"SUBMITTED UNDER SECTION 22 05 11, COMMON WORK RESULTS FOR PLUMBING",

with applicable paragraph identification.

C. Contractor shall make all necessary field measurements and investigations to assure that the equipment and assemblies meet contract requirements and fit the space available.

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D. If equipment is submitted which differs in arrangement from that shown, provide drawings that show the rearrangement of all associated systems.

Approval will be given only if all features of the equipment and associated systems, including accessibility, are equivalent to that required by the contract.

E. Prior to submitting shop drawings for approval, contractor shall certify in writing that manufacturers of all major items of equipment have each reviewed drawings and specifications, and have jointly coordinated and properly integrated their equipment and controls to provide a complete and efficient installation.

F. Installing Contractor shall provide lists of previous installations for selected items of equipment. Contact persons who will serve as references, with telephone numbers and e-mail addresses shall be submitted with the references.

G. Manufacturer's Literature and Data: Manufacturer’s literature shall be submitted under the pertinent section rather than under this section.

1. Electric motor data and variable speed drive data shall be submitted with the driven equipment.

2. Equipment and materials identification.

3. Firestopping materials.

4. Hangers, inserts, supports and bracing. Provide load calculations for variable spring and constant support hangers.

5. Wall, floor, and ceiling plates.

H. Submittals and shop drawings for interdependent items, containing applicable descriptive information, shall be furnished together and complete in a group. Coordinate and properly integrate materials and equipment in each group to provide a completely compatible and efficient installation. Final review and approvals will be made only by groups.

I. Coordination Drawings: Complete consolidated and coordinated layout drawings shall be submitted for all new systems, and for existing systems that are in the same areas. The drawings shall include plan views, elevations and sections of all systems and shall be on a scale of not less than 1:32 (3/8 inch equal to one foot). Clearly identify and dimension the proposed locations of the principal items of equipment. The drawings shall clearly show the proposed location and adequate clearance for all equipment, controls, piping, pumps, valves

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22 05 11 - 7 and other items. All valves, trap primer valves, water hammer arrestors, strainers, and equipment requiring service shall be provided with an access door sized for the complete removal of plumbing device, component, or equipment. Equipment foundations shall not be installed until equipment or piping layout drawings have been approved. Detailed layout drawings shall be provided for all piping systems. In addition, details of the following shall be provided.

1. Mechanical equipment rooms.

2. Interstitial space.

3. Hangers, inserts, supports, and bracing.

4. Pipe sleeves.

5. Equipment penetrations of floors, walls, ceilings, or roofs.

1.5 QUALITY ASSURANCE

A. Products Criteria:

1. Standard Products: Material and equipment shall be the standard products of a manufacturer regularly engaged in the manufacture, supply and servicing of the specified products for at least 5 years.

However, digital electronics devices, software and systems such as controls, instruments, computer work station, shall be the current generation of technology and basic design that has a proven satisfactory service record of at least 5 years.

2. All items furnished shall be free from defects that would adversely affect the performance, maintainability and appearance of individual components and overall assembly.

3. The products and execution of work specified in Division 22 shall conform to the referenced codes and standards as required by the specifications. Local codes and amendments enforced by the local code official shall be enforced, if required by local authorities such as the natural gas supplier. If the local codes are more stringent, then the local code shall apply. Any conflicts shall be brought to the attention of the Contracting Officers Representative

(COR).

4. Multiple Units: When two or more units of materials or equipment of the same type or class are required, these units shall be products of one manufacturer.

5. Bio-Based Materials: For products designated by the USDA’s Bio-

Preferred Program, provide products that meet or exceed USDA

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22 05 11 - 8 recommendations for bio-based content, so long as products meet all performance requirements in this specifications section. For more information regarding the product categories covered by the Bio-

Preferred Program, visit http://www.biopreferred.gov.

B. Welding: Before any welding is performed, contractor shall submit a certificate certifying that welders comply with the following requirements:

1. Qualify welding processes and operators for piping according to ASME

"Boiler and Pressure Vessel Code", Section IX, "Welding and Brazing

Qualifications".

2. Comply with provisions of ASME B31 series "Code for Pressure

Piping".

3. Certify that each welder and welding operator has passed American

Welding Society (AWS) qualification tests for the welding processes involved, and that certification is current.

4. All welds shall be stamped according to the provisions of the

American Welding Society.

C. Manufacturer's Recommendations: Where installation procedures or any part thereof are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the COR prior to installation. Installation of the item will not be allowed to proceed until the recommendations are received. Failure to furnish these recommendations can be cause for rejection of the material.

D. Execution (Installation, Construction) Quality:

1. All items shall be applied and installed in accordance with manufacturer's written instructions. Conflicts between the manufacturer's instructions and the contract documents shall be referred to the COR for resolution. Printed copies or electronic files of manufacturer’s installation instructions shall be provided to the COR at least 10 working days prior to commencing installation of any item.

2. All items that require access, such as for operating, cleaning, servicing, maintenance, and calibration, shall be easily and safely accessible by persons standing at floor level, or standing on permanent platforms, without the use of portable ladders. Examples of these items include, but are not limited to: all types of valves, http://www.biopreferred.gov/

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22 05 11 - 9 filters and strainers, transmitters, and control devices. Prior to commencing installation work, refer conflicts between this requirement and contract documents to COR for resolution.

3. Complete layout drawings shall be required by Paragraph, SUBMITTALS.

Construction work shall not start on any system until the layout drawings have been approved by VA.

4. Installer Qualifications: Installer shall be licensed and shall provide evidence of the successful completion of at least five projects of equal or greater size and complexity. Provide tradesmen skilled in the appropriate trade.

5. If an installation is unsatisfactory to the COR, the Contractor shall correct the installation at no additional cost or additional time to the Government.

E. Guaranty: Warranty of Construction, FAR clause 52.246-21.

F. Plumbing Systems: IPC, International Plumbing Code. Unless otherwise required herein, perform plumbing work in accordance with the latest version of the IPC. For IPC codes referenced in the contract documents, advisory provisions shall be considered mandatory, the word “should” shall be interpreted as “shall”. Reference to the “code official” or

“owner” shall be interpreted to mean the COR.

G. Cleanliness of Piping and Equipment Systems:

1. Care shall be exercised in the storage and handling of equipment and piping material to be incorporated in the work. Debris arising from cutting, threading and welding of piping shall be removed.

2. Piping systems shall be flushed, blown or pigged as necessary to deliver clean systems.

3. The interior of all tanks shall be cleaned prior to delivery and beneficial use by the Government. All piping shall be tested in accordance with the specifications and the International Plumbing

Code (IPC). All filters, strainers, fixture faucets shall be flushed of debris prior to final acceptance.

4. Contractor shall be fully responsible for all costs, damage, and delay arising from failure to provide clean systems.

1.6 DELIVERY, STORAGE AND HANDLING

A. Protection of Equipment:

1. Equipment and material placed on the job site shall remain in the custody of the Contractor until phased acceptance, whether or not

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22 05 11 - 10 the Government has reimbursed the Contractor for the equipment and material. The Contractor is solely responsible for the protection of such equipment and material against any damage.

2. Damaged equipment shall be replaced with an identical unit as determined and directed by the COR. Such replacement shall be at no additional cost or additional time to the Government.

3. Interiors of new equipment and piping systems shall be protected against entry of foreign matter. Both inside and outside shall be cleaned before painting or placing equipment in operation.

4. Existing equipment and piping being worked on by the Contractor shall be under the custody and responsibility of the Contractor and shall be protected as required for new work.

1.7 AS-BUILT DOCUMENTATION

A. Submit manufacturer’s literature and data updated to include submittal review comments and any equipment substitutions.

B. Submit operation and maintenance data updated to include submittal review comments, substitutions and construction revisions shall be inserted into a three ring binder. All aspects of system operation and maintenance procedures, including piping isometrics, wiring diagrams of all circuits, a written description of system design, control logic, and sequence of operation shall be included in the operation and maintenance manual. The operations and maintenance manual shall include troubleshooting techniques and procedures for emergency situations.

Notes on all special systems or devices such as damper and door closure interlocks shall be included. A List of recommended spare parts

(manufacturer, model number, and quantity) shall be furnished.

Information explaining any special knowledge or tools the owner will be required to employ shall be inserted into the As-Built documentation.

C. Maintain as-built drawings of each completed phase for verification, and provide the complete set at the time of final systems certification testing. Provide as-built, and include Auto-Cad copy provided on compact disk or DVD. Should the installing contractor engage the testing company to provide as-built or any portion thereof, it shall not be deemed a conflict of interest or breach of the ‘third party testing company’ requirement.

D. Certification documentation shall be provided prior to submitting the request for final inspection. The documentation shall include all test

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22 05 11 - 11 results, the names of individuals performing work for the testing agency on this project, detailed procedures followed for all tests, and a certification that all results of tests were within limits specified.

PART 2 - PRODUCTS

2.1 MATERIALS FOR VARIOUS SERVICES

A. Non-pressure PVC pipe shall contain a minimum of 25 percent recycled content.

B. Plastic pipe, fittings and solvent cement shall meet NSF 14 and shall bear the NSF seal “NSF-PW”.

2.2 FACTORY-ASSEMBLED PRODUCTS

A. Standardization of components shall be maximized to reduce spare part requirements.

B. Manufacturers of equipment assemblies that include components made by others shall assume complete responsibility for final assembled unit.

1. All components of an assembled unit need not be products of same manufacturer.

2. Constituent parts that are alike shall be products of a single manufacturer.

3. Components shall be compatible with each other and with the total assembly for intended service.

4. Contractor shall guarantee performance of assemblies of components, and shall repair or replace elements of the assemblies as required to deliver specified performance of the complete assembly at no additional cost or time to the Government.

C. Components of equipment shall bear manufacturer's name and trademark, model number, serial number and performance data on a name plate securely affixed in a conspicuous place, or cast integral with, stamped or otherwise permanently marked upon the components of the equipment.

D. Major items of equipment, which serve the same function, shall be the same make and model.

2.3 COMPATIBILITY OF RELATED EQUIPMENT

A. Equipment and materials installed shall be compatible in all respects with other items being furnished and with existing items resulting in a complete and fully operational system that conforms to contract requirements.

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2.4 EQUIPMENT AND MATERIALS IDENTIFICATION

A. Identification for piping is specified in Section 09 91 00, PAINTING.

2.5 PIPE AND EQUIPMENT SUPPORTS AND RESTRAINTS

A. In lieu of the paragraph which follows, suspended equipment support and restraints may be designed and installed in accordance with the

International Building Code (IBC). Submittals based on the

International Building Code (IBC) requirements, or the following paragraphs of this Section shall be stamped and signed by a professional engineer registered in the state where the project is located. The Support system of suspended equipment over 227 kg (500 pounds) shall be submitted for approval of the COR in all cases. See the above specifications for lateral force design requirements.

B. Type Numbers Specified: For materials, design, manufacture, selection, application, and installation refer to MSS SP-58. For selection and application refer to MSS SP-69. Refer to Section 05 50 00, METAL

FABRICATIONS, for miscellaneous metal support materials and prime coat painting.

C. For Attachment to Concrete Construction:

1. Concrete insert: Type 18, MSS SP-58.

2. Self-drilling expansion shields and machine bolt expansion anchors:

Permitted in concrete not less than 100 mm (4 inches) thick when approved by the COR for each job condition.

3. Power-driven fasteners: Permitted in existing concrete or masonry not less than 100 mm (4 inches) thick when approved by the COR for each job condition.

D. Hanger Rods: Hot-rolled steel, ASTM A36/A36M or ASTM A575 for allowable load listed in MSS SP-58. For piping, provide adjustment means for controlling level or slope. Types 13 or 15 turn-buckles shall provide

40 mm (1-1/2 inches) minimum of adjustment and incorporate locknuts.

All-thread rods are acceptable.

E. Multiple (Trapeze) Hangers: Galvanized, cold formed, lipped steel channel horizontal member, not less than 43 mm by 43 mm (1-5/8 inches by 1-5/8 inches), 2.7 mm (No. 12 gage), designed to accept special spring held, hardened steel nuts.

1. Allowable hanger load: Manufacturers rating less 91kg (200 pounds).

2. Guide individual pipes on the horizontal member of every other trapeze hanger with 8 mm (1/4 inch) U-bolt fabricated from steel

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22 05 11 - 13 rod. Provide Type 40 insulation shield, secured by two 15 mm (1/2 inch) galvanized steel bands, or insulated calcium silicate shield for insulated piping at each hanger.

F. Pipe Hangers and Supports: (MSS SP-58), use hangers sized to encircle insulation on insulated piping. Refer to Section 22 07 11, PLUMBING

INSULATION for insulation thickness. To protect insulation, provide

Type 39 saddles for roller type supports or insulated calcium silicate shields. Provide Type 40 insulation shield or insulated calcium silicate shield at all other types of supports and hangers including those for insulated piping.

1. General Types (MSS SP-58):

a. Standard clevis hanger: Type 1; provide locknut.

b. Riser clamps: Type 8.

c. Wall brackets: Types 31, 32 or 33.

d. Roller supports: Type 41, 43, 44 and 46.

e. Saddle support: Type 36, 37 or 38.

f. Turnbuckle: Types 13 or 15.

g. U-bolt clamp: Type 24.

2. Plumbing Piping (Other Than General Types):

a. Horizontal piping: Type 1, 5, 7, 9, and 10.

b. Chrome plated piping: Chrome plated supports.

c. Hangers and supports in pipe chase: Prefabricated system ABS self-extinguishing material, not subject to electrolytic action, to hold piping, prevent vibration and compensate for all static and operational conditions.

d. Blocking, stays and bracing: Angle iron or preformed metal channel shapes, 1.3 mm (18 gage) minimum.

2.6 PIPE PENETRATIONS

A. Pipe penetration sleeves shall be installed for all pipe other than rectangular blocked out floor openings for risers in mechanical bays.

B. To prevent accidental liquid spills from passing to a lower level, provide the following:

1. For sleeves: Extend sleeve 25 mm (1 inch) above finished floor and provide sealant for watertight joint.

2. For blocked out floor openings: Provide 40 mm (1-1/2 inch) angle set in silicone adhesive around opening.

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3. For drilled penetrations: Provide 40 mm (1-1/2 inch) angle ring or square set in silicone adhesive around penetration.

C. Penetrations are not allowed through beams or ribs, but may be installed in concrete beam flanges, with structural engineer prior approval. Any deviation from these requirements must receive prior approval of COR.

D. Sheet metal, plastic, or moisture resistant fiber sleeves shall be provided for pipe passing through floors, interior walls, and partitions, unless brass or steel pipe sleeves are specifically called for below.

E. Galvanized steel or an alternate black iron pipe with asphalt coating sleeves shall be for pipe passing through concrete beam flanges, except where brass pipe sleeves are called for. Except in mechanical rooms, sleeves shall be connected with a floor plate.

F. Sleeve clearance through floors, walls, partitions, and beam flanges shall be 25 mm (1 inch) greater in diameter than external diameter of pipe. Sleeve for pipe with insulation shall be large enough to accommodate the insulation plus 25 mm (1 inch) in diameter.

G. Sealant and Adhesives: Shall be as specified in Section 07 92 00, JOINT

SEALANTS. Bio-based materials shall be utilized when possible.

2.7 ASBESTOS

A. Materials containing asbestos are not permitted.

PART 3 - EXECUTION

3.1 ARRANGEMENT AND INSTALLATION OF EQUIPMENT AND PIPING

A. Location of piping, sleeves, inserts, hangers, and equipment, access provisions shall be coordinated with the work of all trades. Piping, sleeves, inserts, hangers, and equipment shall be located clear of windows, doors, openings, light outlets, and other services and utilities. Equipment layout drawings shall be prepared to coordinate proper location and personnel access of all facilities. The drawings shall be submitted for review.

B. Manufacturer's published recommendations shall be followed for installation methods not otherwise specified.

C. Operating Personnel Access and Observation Provisions: All equipment and systems shall be arranged to provide clear view and easy access, without use of portable ladders, for maintenance, testing and operation

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22 05 11 - 15 of all devices including, but not limited to: all equipment items, valves, backflow preventers, filters, strainers, transmitters, sensors, meters and control devices. All gages and indicators shall be clearly visible by personnel standing on the floor or on permanent platforms.

Maintenance and operating space and access provisions that are shown on the drawings shall not be changed nor reduced.

D. Structural systems necessary for pipe and equipment support shall be coordinated to permit proper installation.

E. Location of pipe sleeves, trenches and chases shall be accurately coordinated with equipment and piping locations.

F. Cutting Holes:

1. Holes shall be located to avoid interference with structural members such as beams or grade beams. Holes shall be laid out in advance and drilling done only after approval by COR. If the Contractor considers it necessary to drill through structural members, this matter shall be referred to COR for approval.

2. Waterproof membrane shall not be penetrated. Pipe floor penetration block outs shall be provided outside the extents of the waterproof membrane.

3. Holes through concrete and masonry shall be cut by rotary core drill. Pneumatic hammer, impact electric, and hand or manual hammer type drill will not be allowed, except as permitted by COR where working area space is limited.

G. Minor Piping: Generally, small diameter pipe runs from drips and drains, water cooling, and other services are not shown but shall be provided.

H. Protection and Cleaning:

1. Equipment and materials shall be carefully handled, properly stored, and adequately protected to prevent damage before and during installation, in accordance with the manufacturer's recommendations and as approved by the COR. Damaged or defective items in the opinion of the COR, shall be replaced at no additional cost or time to the Government.

2. Protect all finished parts of equipment, such as shafts and bearings where accessible, from rust prior to operation by means of protective grease coating and wrapping. Close pipe openings with caps or plugs during installation. Pipe openings, equipment, and

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I. Work in Existing Building:

1. Perform as specified in Article, OPERATIONS AND STORAGE AREAS, Article, ALTERATIONS, and Article, RESTORATION of the Section 01 00

00, GENERAL REQUIREMENTS for relocation of existing equipment, alterations and restoration of existing building(s).

2. As specified in Section 01 00 00, GENERAL REQUIREMENTS, Article, OPERATIONS AND STORAGE AREAS, make alterations to existing service piping at times that cause the least interfere with normal operation of the facility.

3.2 PIPE AND EQUIPMENT SUPPORTS

A. Where hanger spacing does not correspond with joist or rib spacing, use structural steel channels secured directly to joist and rib structure that correspond to the required hanger spacing, and then suspend the equipment and piping from the channels. Holes shall be drilled or burned in structural steel ONLY with the prior written approval of the

COR.

B. The use of chain pipe supports, wire or strap hangers; wood for blocking, stays and bracing, or hangers suspended from piping above shall not be permitted. Rusty products shall be replaced.

C. Hanger rods shall be used that are straight and vertical. Turnbuckles for vertical adjustments may be omitted where limited space prevents use. A minimum of 15 mm (1/2 inch) clearance between pipe or piping covering and adjacent work shall be provided.

D. For horizontal and vertical plumbing pipe supports, refer to the

International Plumbing Code (IPC) and these specifications.

E. Overhead Supports:

1. The basic structural system of the building is designed to sustain the loads imposed by equipment and piping to be supported overhead.

2. Provide steel structural members, in addition to those shown, of adequate capability to support the imposed loads, located in accordance with the final approved layout of equipment and piping.

3. Tubing and capillary systems shall be supported in channel troughs.

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3.3 PLUMBING SYSTEMS DEMOLITION

A. Unless specified otherwise, all piping, wiring, conduit, and other devices associated with the equipment not re-used in the new work shall be completely removed from Government property per Section 01 74 19, CONSTRUCTION WASTE MANAGEMENT. This includes all concrete equipment pads, pipe, valves, fittings, insulation, and all hangers including the top connection and any fastenings to building structural systems. All openings shall be sealed after removal of equipment, pipes, ducts, and other penetrations in roof, walls, floors, in an approved manner and in accordance with plans and specifications where specifically covered.

Structural integrity of the building system shall be maintained.

Reference shall also be made to the drawings and specifications of the other disciplines in the project for additional facilities to be demolished or handled.

3.4 CLEANING AND PAINTING

A. Prior to final inspection and acceptance of the plant and facilities for beneficial use by the Government, the plant facilities, equipment and systems shall be thoroughly cleaned and painted. Refer to Section

09 91 00, PAINTING.

B. In addition, the following special conditions apply:

1. Cleaning shall be thorough. Solvents, cleaning materials and methods recommended by the manufacturers shall be used for the specific tasks. All rust shall be removed prior to painting and from surfaces to remain unpainted. Scratches, scuffs, and abrasions shall be repaired prior to applying prime and finish coats.

2. The following Material and Equipment shall NOT be painted:

a. Motors, controllers, control switches, and safety switches.

b. Control and interlock devices.

c. Regulators.

d. Pressure reducing valves.

e. Control valves and thermostatic elements.

f. Lubrication devices and grease fittings.

g. Copper, brass, aluminum, stainless steel and bronze surfaces.

h. Valve stems and rotating shafts.

i. Pressure gages and thermometers.

j. Glass.

k. Name plates.

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3. Control and instrument panels shall be cleaned and damaged surfaces repaired. Touch-up painting shall be made with matching paint type and color obtained from manufacturer or computer matched.

4. Pumps, motors, steel and cast iron bases, and coupling guards shall be cleaned, and shall be touched-up with the same paint type and color as utilized by the pump manufacturer.

5. Temporary Facilities: Apply paint to surfaces that do not have existing finish coats per Section 09 91 00, Painting.

6. The final result shall be a smooth, even-colored, even-textured factory finish on all items. The entire piece of equipment shall be repainted, if necessary, to achieve this. Lead based paints shall not be used.

3.5 IDENTIFICATION SIGNS

A. Pipe Identification: Refer to Section 09 91 00, PAINTING.

3.6 OPERATING AND PERFORMANCE TESTS

A. Prior to the final inspection, all required tests shall be performed as specified in Section 01 00 00, GENERAL REQUIREMENTS, Article, TESTS and submit the test reports and records to the COR.

B. Should evidence of malfunction in any tested system, or piece of equipment or component part thereof, occur during or as a result of tests, make proper corrections, repairs or replacements, and repeat tests at no additional cost to the Government.

C. When completion of certain work or systems occurs at a time when final control settings and adjustments cannot be properly made to make performance tests, then conduct such performance tests and finalize control settings during the first actual seasonal use of the respective systems following completion of work. Rescheduling of these tests shall be requested in writing to COR for approval.

- - - E N D - - -

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SECTION 22 07 11

PLUMBING INSULATION

PART 1 - GENERAL

1.1 DESCRIPTION

A. Field applied insulation for thermal efficiency and condensation control for the following:

1. Plumbing piping and equipment.

B. Definitions:

1. ASJ: All Service Jacket, Kraft paper, white finish facing or jacket.

2. Air conditioned space: Space having air temperature and/or humidity controlled by mechanical equipment.

3. All insulation systems installed within supply, return, exhaust, relief and ventilation air plenums shall be limited to uninhabited crawl spaces, areas above a ceiling or below the floor, attic spaces, interiors of air conditioned or heating ducts, and mechanical equipment rooms shall be noncombustible or shall be listed and labeled as having a flame spread indexes of not more than

25 and a smoke-developed index of not more than 50 when tested in accordance with ASTM E84 or UL 723. Note: ICC IMC, Section 602.2.1.

4. Cold: Equipment or piping handling media at design temperature of 15 degrees C (60 degrees F) or below.

5. Concealed: Piping above ceilings and in chases, and pipe spaces.

6. Exposed: Piping and equipment exposed to view in finished areas including mechanical equipment rooms or exposed to outdoor weather.

Shafts, chases, unfinished attics, crawl spaces and pipe basements are not considered finished areas.

7. FSK: Foil-scrim-Kraft facing.

8. Hot: Plumbing equipment or piping handling media above 40 degrees C

(104 degrees F).

9. Density: kg/m3 - kilograms per cubic meter (Pcf - pounds per cubic foot).

10. Thermal conductance: Heat flow rate through materials.

a. Flat surface: Watts per square meter (BTU per hour per square foot).

b. Pipe or Cylinder: Watts per linear meter (BTU per hour per linear foot) for a given outside diameter.

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11. Thermal Conductivity (k): Watts per meter, per degree K (BTU - inch thickness, per hour, per square foot, per degree F temperature difference).

12. Vapor Retarder (Vapor Barrier): A material which retards the transmission (migration) of water vapor. Performance of the vapor retarder is rated in terms of permeance (perms). For the purpose of this specification, vapor retarders/vapor barriers shall have a maximum published permeance of .02 perms.

13. HWR: Hot water recirculating.

14. CW: Cold water.

15. SW: Soft water.

16. HW: Hot water.

17. PVDC: Polyvinylidene chloride vapor retarder jacketing, white.

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

D. Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING: General mechanical requirements and items, which are common to more than one section of

Division 22.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by basic designation only.

B. American Society for Testing and Materials (ASTM):

B209-2014 ..............Standard Specification for Aluminum and

Aluminum-Alloy Sheet and Plate

C411-2011 ..............Standard Test Method for Hot-Surface

Performance of High-Temperature Thermal

Insulation

C449-2007 (R2013) ......Standard Specification for Mineral Fiber

Hydraulic-Setting Thermal Insulating and

Finishing Cement

C450-2008 (R2014) ......Standard Practice for Fabrication of Thermal

Insulating Fitting Covers for NPS Piping, and

Vessel Lagging

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Adjunct to C450 ........Compilation of Tables that Provide Recommended

Dimensions for Prefab and Field Thermal

Insulating Covers, etc.

C533-2013 ..............Standard Specification for Calcium Silicate

Block and Pipe Thermal Insulation

C534/C534M-2014 ........Standard Specification for Preformed Flexible

Elastomeric Cellular Thermal Insulation in

Sheet and Tubular Form

C547-2015 ..............Standard Specification for Mineral Fiber Pipe

Insulation

C552-2014 ..............Standard Specification for Cellular Glass

Thermal Insulation

C553-2013 ..............Standard Specification for Mineral Fiber

Blanket Thermal Insulation for Commercial and

Industrial Applications

C591-2013 ..............Standard Specification for Unfaced Preformed

Rigid Cellular Polyisocyanurate Thermal

Insulation

C680-2014 ..............Standard Practice for Estimate of the Heat Gain or Loss and the Surface Temperatures of

Insulated Flat, Cylindrical, and Spherical

Systems by Use of Computer Programs

C612-2014 ..............Standard Specification for Mineral Fiber Block and Board Thermal Insulation

C1126-2014 .............Standard Specification for Faced or Unfaced

Rigid Cellular Phenolic Thermal Insulation

C1136-2012 .............Standard Specification for Flexible, Low

Permeance Vapor Retarders for Thermal

Insulation

C1710-2011 .............Standard Guide for Installation of Flexible

Closed Cell Preformed Insulation in Tube and

Sheet Form

D1668/D1668M-1997a (2014)e1 Standard Specification for Glass Fabrics

(Woven and Treated) for Roofing and

Waterproofing

E84-2015a ..............Standard Test Method for Surface Burning

Characteristics of Building Materials

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E2231-2015 .............Standard Practice for Specimen Preparation and

Mounting of Pipe and Duct Insulation to Assess

Surface Burning Characteristics

C. Federal Specifications (Fed. Spec.):

L-P-535E-1979 ..........Plastic Sheet (Sheeting): Plastic Strip; Poly

(Vinyl Chloride) and Poly (Vinyl Chloride -

Vinyl Acetate), Rigid.

D. International Code Council, (ICC):

IMC-2012 ...............International Mechanical Code

E. Military Specifications (Mil. Spec.):

MIL-A-3316C (2)-1990 ...Adhesives, Fire-Resistant, Thermal Insulation

MIL-A-24179A (2)-1987 ..Adhesive, Flexible Unicellular-Plastic Thermal

Insulation

MIL-PRF-19565C (1)-1988 Coating Compounds, Thermal Insulation, Fire-and

Water-Resistant, Vapor-Barrier

MIL-C-20079H-1987 ......Cloth, Glass; Tape, Textile Glass; and Thread, Glass and Wire-Reinforced Glass

F. National Fire Protection Association (NFPA):

90A-2015 ...............Standard for the Installation of Air-

Conditioning and Ventilating Systems

G. Underwriters Laboratories, Inc (UL):

723-2008 (R2013) .......Standard for Test for Surface Burning

Characteristics of Building Materials

1887-2004 (R2013) ......Standard for Fire Test of Plastic Sprinkler

Pipe for Visible Flame and Smoke

Characteristics

H. 3E Plus® version 4.1 Insulation Thickness Computer Program: Available from NAIMA with free download; http://.www.pipeinsulation.net

1.4 SUBMITTALS

A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND

SAMPLES.

B. Information and material submitted under this section shall be marked

“SUBMITTED UNDER SECTION 22 07 11, PLUMBING INSULATION”, with applicable paragraph identification.

C. Manufacturer's Literature and Data including: Full item description and optional features and accessories. Include dimensions, weights, Project No. 506-19-103

22 07 11 - 5 materials, applications, standard compliance, model numbers, size, and capacity.

D. Shop Drawings:

1. All information, clearly presented, shall be included to determine compliance with drawings and specifications and ASTM Designation, Federal and Military specifications.

a. Insulation materials: Specify each type used and state surface burning characteristics.

b. Insulation facings and jackets: Each type used and state surface burning characteristics.

c. Insulation accessory materials: Each type used.

d. Manufacturer's installation and fitting fabrication instructions for flexible unicellular insulation shall follow the guidelines in accordance with ASTM C1710.

e. Make reference to applicable specification paragraph numbers for coordination.

f. All insulation fittings (exception flexible unicellular insulation) shall be fabricated in accordance with ASTM C450 and the referenced Adjunct to ASTM C450.

1.5 QUALITY ASSURANCE

A. Refer to article QUALITY ASSURANCE, in Section 22 05 11, COMMON WORK

RESULTS FOR PLUMBING.

B. Criteria:

1. Comply with NFPA 90A, particularly paragraphs 4.3.3.1 through

4.3.3.6, 4.3.11.2.6, parts of which are quoted as follows:

4.3.3.1 Pipe and duct insulation and coverings, duct linings, vapor retarder facings, adhesives, fasteners, tapes, and supplementary materials added to air ducts, plenums, panels and duct silencers used in duct systems shall have, in the form in which they are used, a maximum flame spread index of 25 without evidence of continued progressive combustion and a maximum smoke developed index of 50 when tested in accordance with ASTM E84 and appropriate mounting practice, e.g. ASTM E2231.

4.3.3.3 Coverings and linings for air ducts, pipes, plenums and panels including all pipe and duct insulation materials shall not flame, glow, smolder, or smoke when tested in accordance with a similar test for pipe covering, ASTM C411, Standard Test Method for Hot-Surface Performance of High-Temperature Thermal

Insulation, at the temperature to which they are exposed in service. In no case shall the test temperature be below 121 degrees C (250 degrees F).

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4.3.11.2.6.3 Nonferrous fire sprinkler piping shall be listed as having a maximum peak optical density of 0.5 or less, an average optical density of 0.15 or less, and a maximum flame spread distance of 1.5 m (5 ft) or less when tested in accordance with

UL 1887, Standard for Safety Fire Test of Plastic Sprinkler Pipe for Visible Flame and Smoke Characteristics.

4.3.11.2.6.8 Smoke detectors shall not be required to meet the provisions of Section 4.3.

2. Test methods: ASTM E84, UL 723, and ASTM E2231.

3. Specified k factors are at 24 degrees C (75 degrees F) mean temperature unless stated otherwise. Where optional thermal insulation material is used, select thickness to provide thermal conductance no greater than that for the specified material. For pipe, use insulation manufacturer's published heat flow tables. For domestic hot water supply and return, run out insulation and condensation control insulation, no thickness adjustment need be made.

4. All materials shall be compatible and suitable for service temperature, and shall not contribute to corrosion or otherwise attack surface to which applied in either the wet or dry state.

C. Every package or standard container of insulation or accessories delivered to the job site for use shall have a manufacturer's stamp or label giving the name of the manufacturer, description of the material, and the production date or code.

D. Bio-Based Materials: For products designated by the USDA’s Bio-

Preferred Program, provide products that meet or exceed USDA recommendations for bio-based content, so long as products meet all performance requirements in this specifications section. For more information regarding the product categories covered by the Bio-

Preferred Program, visit http://www.biopreferred.gov.

1.6 AS-BUILT DOCUMENTATION

A. Submit manufacturer’s literature and data updated to include submittal review comments and any equipment substitutions.

B. Maintain as-built drawings of each completed phase for verification;

and provide the complete set at the time of final systems certification testing. Provide as-built drawings, and include Auto-CAD copy provided on compact disk or DVD. Should the installing contractor engage the testing company to provide as-built or any portion thereof, it shall

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1.7 STORAGE AND HANDLING OF MATERIAL

A. Store materials in clean and dry environment, pipe insulation jackets shall be clean and unmarred. Place adhesives in original containers.

Maintain ambient temperatures and conditions as required by printed instructions of manufacturers of adhesives, mastics and finishing cements.

PART 2 - PRODUCTS

2.1 RIGID CELLULAR PHENOLIC FOAM

A. Preformed (molded) pipe insulation, ASTM C1126, Type III, grade 1, k =

0.021(0.15) at 10 degrees C (50 degrees F), for use at temperatures up to 121 degrees C (250 degrees F) with vapor retarder and all service vapor retarder jacket (ASJ) and with PVC premolded fitting covering.

B. Equipment Insulation, ASTM C1126, Type II, grade 1, k = 0.021 (0.15) at

10 degrees C (50 degrees F), for use at temperatures up to 121 degrees

C (250 degrees F) with rigid cellular phenolic insulation and covering, and all service vapor retarder jacket (ASJ).

2.2 CELLULAR GLASS CLOSED-CELL

A. Comply with Standard ASTM C552, density 120 kg/m3 (7.5 pcf) nominal, k =

0.033 (0.29) at 24 degrees C (75 degrees F).

B. Pipe insulation for use…