Attachment_1_-_Technical_Specifications_A0001_TRACK.docx

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Attached to
Renovated and Modified Containers Federal contract opportunity
Solicitation number
19AQMM19Q0020
Issued by
Department of State Office of Acquisition Management

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Contenedores_Model_2.pdf PDF
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ATTACHMENT 1 - TECHNICAL SPECIFICATIONS

1.0 40 ft. Container

The contractor shall supply fifteen (15) High-Cube 40 ft. containers of the SEA LAND VAN type, which is also known as a MARINE TRANSPORTATION CONTAINER, in perfect condition and free of dents. The container will be renovated to meet the following specifications:

1. Each high-cube container shall be 8 feet wide x 9’6” feet high and a minimum 40 ft. long.

2. The roof, walls and floor of each container shall be completely waterproofed, to prevent water from entering the container.

2. Container Transportation

2.1 Transportation and location

The containers shall be transported from the production site to:

Goldbelt Specialty Services, LLC 11380 NW 34th Street Door 15 Doral, FL 33178 Tel: 786.348.3852 Atn. Richard Issa richard.issa@goldbelt.com

3. Containers Refurbishment

3.1 Repairing and finishing container floor

If the container is of the wood floor type it shall be approved by the COR. The contractor shall treat and waterproof the container’s wood floor against moisture, fungus, insects and rodents guaranteed for a minimum of 10 years.

The contractor shall ensure the proper sealing of the flooring perimeter and joints to ensure against splitting that allows for filtration; The waterproofing shall be applied on both (2) sides of the floor, interior and exterior.

The floor shall be covered in a heavy duty/heavy traffic black rubber 4 mm. thick decking applied in squares or roll; the contractor shall install a solid insulating material between floor and finish, to ensure stability and prevent the finish expanding or lifting due to changes of temperature. Splash guard shall be rubber or PVC material matching the color of the deck.

3.2 Container repairing and adapting walls and roof

It is necessary to inspect for and repair internal and external dents, cracks, fissures or damage to the container walls and roof of the containers, clean and to sand the surface of the container, and apply a coat of anticorrosive primer and paint to the exterior and interior of the container.

3.3 Supply and installation of thermal insulation and interior finish

Supply and install polyurethane sheets of high-density fireproof material to the interior ceiling and walls of the container; said material shall be at least 5 cm. thick guaranteeing adequate thermal and acoustic insulation. Once thermal insulation has been installed, the vendor will supply and apply the interior finish to the container, consisting of galvanized 20 gauge sheets anchored to the container structure. The area to be covered is the roof and all walls, requiring studs adhered throughout the container.

3.4 Painting inside of container

Once installed the interior galvanized wall sheets shall be primed and painted. The first coat will be a wash primer (or other type of paint which guarantees adhesion to the galvanized sheet), after which two coats of high quality white gloss, minimum 105 year Warranty interior quality paint, shall be applied. The minimum paint thickness will be 4.5 mils (Approximately one coat of primer and two coats of gloss paint).

3.5 External painting of containers

The painting the exterior of the container calls for three (3) coats of high quality exterior weather resistant beige acrylic paint with a 25 year minimum guarantee. Should be applied according to the manufacturer's recommendation with adherence to application specifications for an anticorrosive primer.

4. Electrical Installation

4.0 Grounding

The contractor shall provide a copper bonded steel rod 5/8” X 8’, #2AWG bare copper wire bonded to the container for grounding, the wire shall be bonded to the container structure, and enough wire shall be included for installation of the grounding rod but no less than 5 meters.

4.1 Electrical panel

The contractor shall supply and install a minimum of a NEMA 2 rated indoor electrical panel. This panel will be located inside the container at a height of at least 1, 50 meters from the floor to the rear of the panel. It includes breakers for the interior of the container, which must be calculated to support the installation of internal lighting (110v), outlets (110v) leaving add-on capacity within the panel. The panel shall be properly labeled and shall contain an electric diagram and a load directory. The panel shall be equally loaded NEMA 12 (male and female with twist lock system);The main feeder shall be connected with a Heavy duty marine type receptacle and compatible plug Twist lock Type NEMA4X rated, 50A 2 phase 3 pole, 4 wire ; all electrical conduit shall be run within the internal wall insulation in compliance with ANSI/EIA/TIA607, IEEE77-80 and RETIE standards. All wires shall be copper THWN/THHN.

4.2 Channeling

All wiring and installation shall be of the proper gauge and specification IAW Colombian Electrical Code, run within a conduit channeled through the interior of the containers insulation layer. All changes of direction must be supported by a code compliant junction box.

4.3 110V Socket electrical point

Eight (8) 110V GFI industrial outlets, with proper ground shall be supplied and installed, properly labeled with a non-removable plastic or metal low-relief or embossed label. The outlets shall be in sequence throughout the circuit. The outlets shall be distributed IAW the enclosed wiring diagram.

4.4 LED Shop Lighting

The contractor shall supply and install a minimum of four (4) 42” LED lights of minimum 3600 Lumens of 4000k Bright White Light inside the container, as shown on enclosed wiring diagram.

Install two (2) switches located next to the container door, each switch shall operate every other light (banks of two).

4.5 Air Conditioning

The contractor shall supply and install two (2) split air conditioner units of 12000 BTU a mini split type Air Conditioning System with two (2) 12,000BTU/h Indoor Units and one (1) 24,000 BTU/h outdoor unit condenser., The contractor shall install the interior units wall mounted and route the copper piping and condensate piping embedded in the walls including closed cell elastomeric insulation 2” thick as well as pvc insulation protection in coverd areas and metallic foil insulation protection in exposed piping, valves shall also be covered by insulation material, the contractor shall include all necessary accessories and electrical connections for a fully functional system,each one including all accessories. The exterior unit will be mounted on metallic angle support fixed to the lower portion of the exterior wall of the containerThese airs conditioner include metal support fixed onto the lower wall, electrical connection and drainage. The installation shall be as per the provided diagram.

4.6 Air Extractor

12 inch, industrial grade / rigid construction with protective grilles front and rear. Must meet OSHA standards, Motor must be closed for protection from rain and dust, general finish of baked acrylic enamel. Operation in extreme conditions from -10 ° C to + 110 ° C. Supply 220 volts 60 Hz, low noise, external stainless steel gravitational lattice is opened by activating the pumpfan, flow required 1440 meters cubicCFM.

5. Metallic Works

5.1 Metal Stairs

This item includes supply and installation of a metal stairs, securely affixed to the edge of the container entrance door, which can be assembled and disassembled without the need to anchor the stairs. The riser structure must be constructed of angle iron and the steps of structural galvanized diamond plate sheeting. This item includes a coat of anticorrosive primer and two coats of outdoor acrylic paint with a 25 year warranty.

5.2 Door

Supply and install double hung half doors with a high security lock as depicted below with a collapsible metal shelf capable of supporting a minimum of 25 lb.: The door dimensions are 0.90m wide (including the door frame 1M wide) by 2.20m High with a minimum 20 gauge sheet metal with frames in 18 gauge cold rolled sheet. Door must be divided as depicted below swinging into the customer service center without allowing for access to the inside the container, including a fold down tray 0.30m by 0.75m. Includes anti-corrosive primer and 3 coats of outdoor acrylic paint with 25 year guarantee. The high security lock shall have a three-point closure, and the door shall have an interior and exterior handle.

Additionally the entrance shall have a day gate made with minimum 1/2 “square rod with maximum horizontal separation of 0.10 m and maximum vertical clearance of 0.20m. The center will leave a gap 0.40m by 0.10m horizontal, as shown in the following example. This day gate should be flat and bolt at the top and bottom (see below photo).

6. WIRING DIAGRAM (Proposed) image5.png image6.png image7.png image8.png image9.png image10.png image11.png image12.png image13.png image14.png image15.png image16.png image1.png image2.png image3.png image4.png

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