FY19_AE1107C_CIP_CDRL_Final_Signed_-_BM_-_MD.pdf

CONTRACT DATA REQUIREMENTS LIST

(1 Data Item)

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: ADMN

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C CIP Program Management N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

1. DATA ITEM NO. 2. TITLE OF DATA ITEM 3. SUBTITLE 17. PRICE GROUP

A001 Report, Record of Meeting/Minutes CIP Review Meeting Minutes

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

TOTAL PRICE

DI-ADMN-81505 (See Block 16) FY19 AE 1107C CIP SOW 4.1 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED ASREQ See Block 16 b. COPIES

8. APP CODE

A

D See Block 16

11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 See Block 16 Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Contractor format is acceptable. SEE BLOCK 16

Block 8: The Government will have 15 days for review and acceptance/rejection of each submission. The contractor shall have 15 days to respond to rejection.

Block 9: Distribution Statement D applies. Distribution authorized to U.S. DoD Contractors only and their contractors. Other requests for this documentation shall be referred to the Contracting Officer.

Block 11, 12, 13: Deliveries shall be submitted within 30 days after each review covered by Section 4.1.2.1 of the SOW.

Block 14: An email notification will be delivered to PMA-275DM@navy.mil containing a PDF copy of the letter identifying deliverable. The document will be delivered VIA AMRDEC (https://safe.amrdec.army.mil/safe/).

15. TOTAL →

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

mailto:PMA-275DM@navy.mil https://safe.amrdec.army.mil/safe/

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: MGMT

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C CIP Program Management N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A002 Status Report Monthly Status Report

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-MGMT-80368A (See Block 16) FY19 AE 1107C CIP SOW 4.1 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED MTHLY See Block 16 b. COPIES

8. APP CODE

A

D See Block 16

11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 See Block 16 Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4:

a. Deliverable shall be compatible with Microsoft Office 2010 products. Beyond that, Contractor format is acceptable.

b. Content shall be that agreed upon by the Government and the Contractor.

c. Shall include all active and completed EPDs.

SEE BLOCK 16

Block 11, 12, and 13: Report due by the 25th day of each month to report on the status of the previous month.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: MGMT

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C Small Tasks N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A003 Cost and Schedule Small Tasks Cost and Schedule

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-MGMT-80507 (See Block 16) FY19 AE 1107C CIP SOW 4.2 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED ASREQ See Block 16 b. COPIES

8. APP CODE

A

D See Block 16

11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 See Block 16 Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Contractor format is acceptable. Electronic submission required.

Cost and schedule report shall contain the following as required by each specific small task:

• Estimated cost to complete each small task

• Schedule with key milestones for each small task

Block 8: The Government will have 15 days for review and acceptance/rejection of

Block 11, 12, 13: Delivery shall be submitted within 30 days of Small Task ECM submittal as detailed in the SOW.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C Small Tasks N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A004 Final Report Small Tasks Final Report

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-NDTI-80809 (See Block 16) FY19 AE 1107C CIP SOW 4.2 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED ASREQ See Block 16 b. COPIES

8. APP CODE

A

D See Block 16

11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 See Block 16 Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Contractor format is acceptable. Electronic submission required.

Final report shall contain the following as required by each specific small task:

• Project objective and success criteria

• Failure Mode and Effects Analysis

• Root cause analysis

• Project requirements preliminary qualification requirements

• Potential solutions for a trade study

• Down-selection criteria for a trade study

• Project risks and mitigation strategies

• Summary of technical work completed

Block 8: The Government will have 30 days for review and acceptance/rejection of submission. The contractor shall have 30 days to respond to rejection.

Block 11, 12, 13: Delivery shall be submitted within 30 days of individual small task completion.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: MISC

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C ACI N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A005 Analytical Condition Inspection Report ACI Report

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-MISC-81391 (See Block 16) FY19 AE 1107C CIP SOW 4.3 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED ONE/R See Block 16 b. COPIES

8. APP CODE

A

D See Block 16

11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 N/A Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Contractor format is acceptable. Electronic submission required.

Test Report shall contain results (including charts, as needed to summarize data), conclusion and recommendations to address any deficiencies found as a result of the inspection. Follow format from EDNS04000080814.

Block 8: The Government will have 45 days for review and acceptance/rejection of each submission. The contractor shall have 30 days to respond to rejection.

Block 11, 12: Delivery shall be submitted within 60 days of ACI.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C ACI N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A006 Test Procedure ACI Event Procedure

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-NDTI-80603A (See Block 16) FY19 AE 1107C CIP SOW 4.3 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED ONE/R See Block 16 b. COPIES

8. APP CODE

A

See Block 16 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 N/A Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Contractor format is acceptable. Electronic submission required.

ACI Event Procedure should contain an ordered list of task descriptions, including specific task numbers where applicable, required to gather and report the data identified during the ACI Planning Conference and Appendix A of the SOW.

Block 11, 12: The Contractor shall have 30 days to submit the ACI Event Procedure following completion of the ACI Planning Conference.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C Inconel 718 Power Turbine

Wheels Spin Pit Test

N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A007 Test Procedure Spin Pit Test Plan

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-NDTI-80603A (See Block 16) FY19 AE 1107C CIP SOW 4.4 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED ONE/R See Block 16 b. COPIES

8. APP CODE

A

See Block 16 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 N/A Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Contractor format is acceptable.

Test plan shall include at a minimum:

• Purpose of test

• Scope of test

• Description of test article

• Test setup

• Description of test facility to include spin chamber, drive system, speed measurement, speed control system, drive spindle vibration monitoring system, temperature control system, data acquisition system, safety shutdown system, and support equipment

• Description of test rotor installation into spin pit with layout drawing

• Description of adaptive tooling (arbor) and spin pit interface details

• Description of test rotor heating method and hardware

• Description of test rotor catcher system

• Instrumentation and data acquisition

• Instrumentation parameter list with parameter measurement accuracy, measurement range, operating range, test shutdown limit value, and data acquisition recording sample rate

• Description of speed measurement instrumentation and NIST traceable calibration procedure

• Description of test temperature measurement instrumentation and NIST traceable calibration procedure

• Description of spindle vibration measurement instrumentation

• Description of LCF cycle counting instrumentation

• Key input parameters that determine the LCF cycle of the test article; items include but not limited to the following:

• Most severe/limiting mission that drives the LCF cycle

• Engine stresses at most severe/limiting mission

• Equivalent rig stresses at most severe/limiting mission

• Minimum number of crack free cycles needed to meet life requirements of both

AE2100 and AE1107C engine models

• Maximum rig speed needed to match stresses from most severe/limiting mission

• Minimum rig speed to complete a cycle

• Description of LCF cycle with rpm tolerances and cycle time

• Inspection intervals at ¼ interval of the total planned testing period

• Inspection methods

• Criterion to determine to continue the test prior to starting the next interval

• Success criteria for evaluation of the wheels at the end of the test

Block 8: The Government will have 30 days for review and acceptance/rejection of each

Block 12, 13: Delivery shall be submitted within 45 days of contract award.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C Inconel 718 Power Turbine

Wheels Spin Pit Test

N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A008 Test Procedure Test Readiness Review Materials

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-NDTI-80603A (See Block 16) FY19 AE 1107C CIP SOW 4.4 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED

ONE/R

See Block 16 b. COPIES

8. APP CODE

A

See Block 16 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 N/A Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Test Readiness Review materials shall be in a Microsoft PowerPoint format Test Readiness Review materials shall include at a minimum:

• Purpose of test

• Scope of test

• Description of test article

• Test setup

• Description of test facility to include spin chamber, drive system, speed measurement, speed control system, drive spindle vibration monitoring system, temperature control system, data acquisition system, safety shutdown system, and support equipment

• Description of test rotor installation into spin pit with layout drawing

• Description of adaptive tooling (arbor) and spin pit interface details

• Description of test rotor heating method and hardware

• Description of test rotor catcher system

• Instrumentation and data acquisition

• Instrumentation parameter list with parameter measurement accuracy, measurement range, operating range, test shutdown limit value, and data acquisition recording sample rate

• Description of speed measurement instrumentation and NIST traceable calibration procedure

• Description of test temperature measurement instrumentation and NIST traceable calibration procedure

• Description of spindle vibration measurement instrumentation

• Description of LCF cycle counting instrumentation

• Key input parameters that determine the LCF cycle of the test article; items include but not limited to the following:

• Most severe/limiting mission that drives the LCF cycle

• Engine stresses at most severe/limiting mission

• Equivalent rig stresses at most severe/limiting mission

• Minimum number of crack free cycles needed to meet life requirements of both

AE2100 and AE1107C engine models

• Maximum rig speed needed to match stresses from most severe/limiting mission

• Minimum rig speed to complete a cycle

• Description of LCF cycle with rpm tolerances and cycle time

• Inspection intervals at ¼ interval of the total planned testing period

• Inspection methods

• Criterion to determine to continue the test prior to starting the next interval

• Success criteria for evaluation of the wheels at the end of the test

• Stress analysis of the arbor and adaptive tooling specifically designed for the test to ensure test article is fit for purpose

• Stress analysis of the entire test article

• Operational test limits and associated operator actions

Block 11, 12: Delivery shall be submitted within 15 days prior to scheduled Test Readiness Review.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 110 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please DO NOT RETURN your form to either of these addresses. Send completed form to the Government Issuing Contracting Officer for the Contract/PR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY

0002 A TDP: TM: OTHER: NDTI

D. SYSTEM/ITEM E. CONTRACT/PR NO. F. CONTRACTOR

AE 1107C Inconel 718 Power Turbine

Wheels Spin Pit Test

N00019-18-G-0025 DO

1300747352 Rolls-Royce Corporation

A009 Test/Inspection Report Final Test Report

4, AUTHORITY (Data Acquisition Document No.) 5. CONTRACT REFERENCE 6. REQUIRING OFFICE 18. ESTIMATED

DI-NDTI-80809 (See Block 16) FY19 AE 1107C CIP SOW 4.4 PMA-275

7. DD 250 REQ 9. DIST STATEMENT 10. FREQUENCY 12. DATE OF FIRST SUBMISSION 14. DISTRIBUTION

LT REQUIRED

ONE/R

See Block 16 b. COPIES

8. APP CODE

A

See Block 16 11. AS OF DATE 13. DATE OF SUBSEQUENT

SUBMISSION

a. ADDRESSEE Final

See Block 16 See Block 16 N/A Draft Reg Repr

16. REMARKS V22 DATA MGMT

V22 P&P Block 4: Contractor format is acceptable Test report shall include at a minimum:

• Purpose of test

• Scope of test

• Description of test article

• Test setup

• Description of test facility to include spin chamber, drive system, speed measurement, speed control system, drive spindle vibration monitoring system, temperature control system, data acquisition system, safety shutdown system, and support equipment

• Description of test rotor installation into spin pit with layout drawing

• Description of adaptive tooling (arbor) and spin pit interface details

• Description of test rotor heating method and hardware

• Description of test rotor catcher system

• Instrumentation and data acquisition

• Instrumentation parameter list with parameter measurement accuracy, measurement range, operating range, test shutdown limit value, and data acquisition recording sample rate

• Description of speed measurement instrumentation and NIST traceable calibration procedure

• Description of test temperature measurement instrumentation and NIST traceable calibration procedure

• Description of spindle vibration measurement instrumentation

• Description of LCF cycle counting instrumentation

• Key input parameters that determine the LCF cycle of the test article; items include but not limited to the following:

• Most severe/limiting mission that drives the LCF cycle

• Engine stresses at most severe/limiting mission

• Equivalent rig stresses at most severe/limiting mission

• Minimum number of crack free cycles needed to meet life requirements of both

AE2100 and AE1107C engine models

• Maximum rig speed needed to match stresses from most severe/limiting mission

• Minimum rig speed to complete a cycle

• Description of LCF cycle with rpm tolerances and cycle time

• Inspection intervals at ¼ interval of the total planned testing period

• Inspection methods

• Criterion to determine to continue the test prior to starting the next interval

• Success criteria for evaluation of the wheels at the end of the test

• The total number of cycles executed and the total test time

• Inspection results from the pre-test inspection, the ¼ test interval inspections, and the post-test inspection

• Any deviations from the test plan

Block 8: The Government will have 30 days for review and acceptance/rejection of each

Block 11, 12: Delivery shall be submitted within 30 days of test completion.

10/17/18 10/17/18

DD FORM 1423-1, FEB 2001 PREVIOUS EDITIONS ARE OBSOLETE

mailto:PMA-275DM@navy.mil https://safe.amrdec.army.mil/safe/