Fume_Hood_Exh_Fan_Replacement_Specifications.pdf
PDF 1011 KB Posted
- Attached to
- FSL Houghton Machine Shop Remodel Federal contract opportunity
- Solicitation number
- 1263PX19S0034
- Issued by
- Department of Agriculture Forest Service
About this file
Specifications for the FSL Houghton Fume Hood Exhaust Fan Replacement
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| Machine_Shop_Remodel_Specifications.pdf | ||
| Drawings.pdf |
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Text version
SPECIFICATIONS
FOR
USDA FOREST SERVICE
FSL HOUGHTON
FUME HOOD / EXHAUST FAN REPLACEMENT
HOUGHTON, MICHIGAN
February 14, 2019
DOCUMENT 00 01 10
TABLE OF CONTENTS
Section Title Page
INTRODUCTORY INFORMATION
00 01 10 Table of Contents 1
DIVISION 01 - GENERAL REQUIREMENTS
01 10 00 Summary 3 01 30 00 Administrative Requirements 5 01 33 00 Submittal Procedures 8 01 40 00 Quality Requirements 12 01 50 00 Temporary Facilities and Controls 15 01 60 00 Product Requirements 17 01 70 00 Execution Requirements 20 01 74 19 Construction Waste Management and Disposal 22
DIVISION 11 EQUIPMENT
11 61 00 Laboratory Fume Hoods and Related Products 24
DIVISION 23 HEATING, VENTILATION, AND AIR CONDITIONING
23 34 00 HVAC Fans 37
SECTION 01 10 00
SUMMARY
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Contract description.
B. Contractor's use of site and premises.
C. Owner occupancy.
1.2 PROJECT DESCRIPTION
A. Work of the Project includes, but is not limited to:
1. Demolition and replacement of fume hood, base cabinet, exhaust fan, and associated ductwork.
1.3 CONTRACTOR’S USE OF SITE AND PREMISES
A. Limit use of site and premises to allow:
1. Owner occupancy.
2. Access to employee and visitor parking.
B. There are suitable locations on Government controlled property for parking and storage of Contractor vehicles and equipment. Coordinate with Government.
C. Contractor shall protect, to the extent possible, surrounding site features including but not limited to: sidewalks and landscaping.
D. Time Restrictions for Performing Work: Building hours of operation is Monday-Friday, 08:00 to 16:30. Coordinate with Government work outside these hours.
E. Safety, Health & Security Plan: Prior to commencement of work, Contractor shall submit for Government approval, a plan to facilitate the work in a safe and secure manner, protecting Government and Contractor employees from construction operations and the security of the building and its occupants.
1.4 OWNER OCCUPANCY
A. The Government will occupy the facility during the entire period of construction.
Government will vacate spaces under construction prior to commencement of work.
B. Entrances shall be accessible during construction, except during those times when construction poses a safety risk.
C. Coordinate obstruction of exits and exit corridors with the Government to ensure adequate evacuation routes are available.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
Not Used.
END OF SECTION
SECTION 01 30 00
ADMINISTRATIVE REQUIREMENTS
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Coordination and project conditions.
B. Preconstruction meeting.
C. Pre-installation meetings.
D. Cutting and patching.
E. Special Procedures.
1.2 COORDINATION AND PROJECT CONDITIONS
A. Coordinate scheduling, submittals, and Work of various sections of Project Manual to ensure efficient and orderly sequence of installation of interdependent construction elements.
B. Verify utility requirements and characteristics of operating equipment are compatible with building utilities. Coordinate work of various sections having interdependent responsibilities for installing, connecting to, and placing in service, operating equipment.
C. Coordinate space requirements, supports, and installation of mechanical and electrical work indicated diagrammatically on Drawings. Follow routing shown for pipes, ducts, and conduit, as closely as practicable; place runs parallel with lines of building. Utilize spaces efficiently to maximize accessibility for other installations, for maintenance, and for repairs.
D. Government’s activities will occur in areas surrounding the project locations. Coordinate all work with Government to ensure minimum interference with Government’s activities.
E. Building permits are not required on this project.
1.3 PRECONSTRUCTION MEETING
A. Government will schedule meeting after Notice of Award.
B. Attendance Required: Government, Contractor and Subcontractors as appropriate.
C. Agenda:
1. Execution of Owner-Contractor Agreement.
2. Submission of executed bonds and insurance certificates.
3. Distribution of Contract Documents.
4. Submission of list of Subcontractors, list of products, schedule of values, and progress schedule.
5. Designation of personnel representing parties in Contract.
6. Procedures and processing of field decisions, submittals, substitutions, applications for payments, proposal request, Change Orders, and Contract closeout procedures.
7. Scheduling.
8. Use of premises by Government and Contractor.
9. Construction facilities and controls provided by Government.
10. Temporary utilities provided by Government.
11. Security and housekeeping procedures.
12. Procedures for maintaining record documents.
1.4 PREINSTALLATION MEETING
A. When required in individual specification sections, convene pre-installation meeting at project site prior to commencing work of specific section.
B. Require attendance of parties directly affecting, or affected by, Work of specific section.
C. Notify Government four days in advance of meeting date.
D. Prepare agenda and preside at meeting:
1. Review conditions of installation, preparation and installation procedures.
2. Review coordination with related work.
E. Record minutes and distribute copies within two days after meeting to participants.
PART 3 EXECUTION
3.1 CUTTING AND PATCHING
A. Employ skilled and experienced installer to perform cutting and patching.
B. Submit written request in advance of cutting or altering elements affecting:
1. Structural integrity of element.
2. Integrity of weather-exposed or moisture-resistant elements.
3. Efficiency, maintenance, or safety of element.
4. Visual qualities of sight exposed elements.
C. Execute cutting, fitting, and patching including excavation and fill, to complete Work, and to:
1. Fit the several parts together, to integrate with other Work.
2. Uncover Work to install or correct ill-timed Work.
3. Remove and replace defective and non-conforming Work.
4. Remove samples of installed Work for testing.
5. Provide openings in elements of Work for penetrations of mechanical and electrical Work.
D. Execute work by methods to avoid damage to other Work, and to provide proper surfaces to receive patching and finishing.
E. Cut masonry and concrete materials using masonry saw or core drill.
F. Restore Work with new products in accordance with requirements of Contract Documents.
G. Fit Work tight to pipes, sleeves, ducts, conduit, and other penetrations through surfaces.
H. Maintain integrity of wall, ceiling, or floor construction; completely seal voids.
I. At penetrations of fire rated walls, partitions, ceiling, or floor construction, completely seal voids with fire rated material of penetrated element.
J. Identify hazardous substances or conditions exposed during the Work to Government for decision or remedy.
3.2 SPECIAL PROCEDURES
A. Materials: As specified in product sections; match existing with new products and salvaged products for patching and extending work.
B. Employ skilled and experienced installer to perform alteration work.
C. Cut, move, or remove items as necessary for access to alterations and renovation work.
Replace and restore at completion.
D. Remove unsuitable material not marked for salvage3, including rotted wood, corroded metals, and deteriorated masonry and concrete. Replace materials as specified for finished work.
E. Remove debris and abandoned items from area and from concealed spaces.
F. Prepare surface and remove surface finishes to permit installation of new work and finishes.
G. Close openings in exterior surfaces to protect existing work from weather and extremes of temperature and humidity.
H. Remove, cut and patch Work in manner to minimize damage and to permit restoring products and finishes to original condition.
I. Where new Work abuts or aligns with existing, provide smooth and even transition.
Patch work to match existing adjacent work in texture and appearance.
J. When finished surfaces are cut so that smooth transition with new Work is not possible, terminate existing surface along straight line at natural line of division and submit recommendation to Government for review.
SECTION 01 33 00
SUBMITTAL PROCEDURES
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Submittal procedures.
B. Construction progress schedules.
C. Proposed products list.
D. Product data.
E. Shop drawings.
F. Samples.
G. Design data.
H. Test reports.
I. Certificates.
J. Manufacturer's instructions.
K. Manufacturer's field reports.
1.2 SUBMITTAL PROCEDURES
A. Transmit each submittal with Government accepted form.
B. Sequentially number transmittal forms. Mark revised submittals with original number and sequential alphabetic suffix.
C. Identify Project, Contractor, subcontractor and supplier; pertinent drawing and detail number, and specification section number, appropriate to submittal.
D. Apply Contractor's stamp, signed or initialed certifying that review, approval, verification of products required, field dimensions, adjacent construction Work, and coordination of information is in accordance with requirements of the Work and Contract Documents.
E. Schedule submittals to expedite Project, and deliver to Government electronically.
F. For each submittal for review, allow 15 days excluding delivery time to and from Contractor.
G. Identify variations from Contract Documents and product or system limitations which may be detrimental to successful performance of completed Work.
H. Allow space on submittals for Contractor and Government review stamps.
I. When revised for resubmission, identify changes made since previous submission.
J. Distribute copies of reviewed submittals as appropriate. Instruct parties to promptly report inability to comply with requirements.
K. Submittals not requested will not be recognized or processed.
1.3 CONSTRUCTION PROGRESS SCHEDULES
A. Submit initial schedules within 20 days after date established in Notice to Proceed.
B. Submit revised Progress Schedules with each Application for Payment.
C. Submit computer generated horizontal bar chart with separate line for each major portion of Work or operation identifying first work day of each week.
D. Indicate estimated percentage of completion for each item of Work at each submission.
E. Revisions To Schedules:
1. Indicate progress of each activity to date of submittal, and projected completion date of each activity.
2. Identify activities modified since previous submittal, major changes in scope, and other identifiable changes.
3. Prepare narrative report to define problem areas, anticipated delays, and impact on Schedule. Report corrective action taken, or proposed.
1.4 PROPOSED PRODUCTS LIST
A. Within 20 days after date of Notice to Proceed, submit list of major products proposed for use, with name of manufacturer, trade name, and model number of each product.
B. For products specified only by reference standards, give manufacturer, trade name, model or catalog designation, and reference standards.
1.5 PRODUCT DATA
A. Product Data: Submit to Government for review for limited purpose of checking for conformance with information given and design concept expressed in Contract Documents.
B. Mark each copy to identify applicable products, models, options, and other data.
Supplement manufacturers' standard data to provide information specific to this Project.
C. Indicate product utility and electrical characteristics, utility connection requirements, and location of utility outlets for service for functional equipment and appliances.
1.6 SHOP DRAWINGS
A. Shop Drawings: Submit to Government for review for limited purpose of checking for conformance with information given and design concept expressed in Contract Documents.
B. Indicate special utility and electrical characteristics, utility connection requirements, and location of utility outlets for service for functional equipment and appliances.
1.7 SAMPLES
A. Samples: Submit to Government for review for limited purpose of checking for conformance with information given and design concept expressed in Contract Documents. Submit one copy to Government’s Contracting Officer’s Representative (COR) and one to copy to designated Inspector.
B. Samples For Selection as Specified in Product Sections:
1. Submit to Government for aesthetic, color, or finish selection.
2. Submit samples of finishes [from full range of manufacturers' standard colors, textures, and patterns for Government selection.
C. Submit samples to illustrate functional and aesthetic characteristics of Products, with integral parts and attachment devices. Coordinate sample submittals for interfacing work.
D. Include identification on each sample, with full Project information.
E. Submit number of samples specified in individual specification sections; Government will retain two samples.
F. Reviewed samples which may be used in the Work are indicated in individual specification sections.
G. Samples will not be used for testing purposes unless specifically stated in specification section.
1.8 DESIGN DATA
A. Submit to Government for information for limited purpose of assessing conformance with information given and design concept expressed in Contract Documents.
1.9 TEST REPORTS
A. Submit test reports to Government for information for limited purpose of assessing conformance with information given and design concept expressed in Contract Documents.
1.10 CERTIFICATES
A. When specified in individual specification sections, submit certification by manufacturer, installation/application subcontractor, or Contractor to Government, in quantities specified for Product Data.
B. Indicate material or product conforms to or exceeds specified requirements. Submit supporting reference data, affidavits, and certifications as appropriate.
C. Certificates may be recent or previous test results on material or Product, but must be acceptable to Government.
1.11 MANUFACTURER'S INSTRUCTIONS
A. When specified in individual specification sections, submit printed instructions for delivery, storage, assembly, installation, start-up, adjusting, and finishing, to Government in quantities specified for Product Data.
B. Indicate special procedures, perimeter conditions requiring special attention, and special environmental criteria required for application or installation.
1.12 MANUFACTURER'S FIELD REPORTS
A. Submit for information for limited purpose of assessing conformance with information given and design concept expressed in Contract Documents.
PART 2 PRODUCTS
Not Used.
PART 3 PART EXECUTION
Not Used.
SECTION 01 40 00
QUALITY REQUIREMENTS
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Quality control and control of installation.
B. References.
C. Testing and inspection services.
D. Manufacturer’s field services.
E. Examination.
F. Preparation.
1.2 QUALITY CONTROL AND CONTROL OF INSTALLATION
A. Monitor quality control over suppliers, manufacturers, products, services, site conditions, and workmanship, to produce Work of specified quality.
B. Comply with manufacturers' instructions, including each step in sequence.
C. When manufacturers' instructions conflict with Contract Documents, request clarification from Government before proceeding.
D. Comply with specified standards as minimum quality for the Work except where more stringent tolerances, codes, or specified requirements indicate higher standards or more precise workmanship.
E. Perform Work by persons qualified to produce required and specified quality.
F. Verify field measurements are as indicated on Shop Drawings or as instructed by manufacturer.
G. Secure products in place with positive anchorage devices designed and sized to withstand stresses, vibration, physical distortion, or disfigurement.
1.3 REFERENCES
A. The following standards are applicable to this project: International Codes and References, NFPA 70 – National Electrical Code, Architectural Barriers Act Accessibility Guidelines, Section referenced standards.
B. For products or workmanship specified by association, trade, or other consensus standards, comply with requirements of standard, except when more rigid requirements are specified or are required by applicable codes.
C. Conform to reference standard by date of issue current on date of Contract Documents, except where specific date is established by code.
D. Obtain copies of standards where required by product specification sections.
E. When specified reference standards conflict with Contract Documents, request clarification from Government before proceeding.
1.4 TESTING AND INSPECTION SERVICES
A. Employ and pay for services of an independent testing agency or laboratory acceptable to Government to perform specified testing.
B. The independent firm will perform tests, inspections and other services specified in individual specification sections.
C. Reports will be submitted by independent firm to Government and Contractor indicating observations and results of tests and indicating compliance or non-compliance with Contract Documents.
D. Cooperate with independent firm; furnish samples of materials, design mix, equipment, tools, storage, safe access, and assistance by incidental labor as requested.
1. Notify Government and independent firm 48 hours prior to expected time for operations requiring services.
2. Make arrangements with independent firm and pay for additional samples and tests required for Contractor's use.
E. Testing and employment of testing agency or laboratory shall not relieve Contractor of obligation to perform Work in accordance with requirements of Contract Documents.
F. Re-testing or re-inspection required because of non-conformance to specified requirements shall be performed by same independent firm on instructions by Government. Payment for re-testing or re-inspection will be charged to Contractor by deducting testing charges from Contract Sum/Price.
G. Testing Agency Responsibilities:
1. Test samples of mixes submitted by Contractor.
2. Provide qualified personnel at site. Cooperate with Government and Contractor in performance of services.
3. Perform specified sampling and testing of products in accordance with specified standards.
4. Ascertain compliance of materials and mixes with requirements of Contract
Documents.
5. Promptly notify Government and Contractor of observed irregularities or non-conformance of Work or products.
6. Perform additional tests required by Government.
H. Testing Agency Reports: After each test, promptly submit copies of report to Government and to Contractor. When requested by Government, provide interpretation of test results. Include the following:
1. Date issued.
2. Project title and number.
3. Name of inspector.
4. Date and time of sampling or inspection.
5. Identification of product and specifications section.
6. Location in Project.
7. Type of inspection or test.
8. Date of test.
9. Results of tests.
10. Conformance with Contract Documents.
I. Limits On Testing Authority:
1. Agency or laboratory may not release, revoke, alter, or enlarge on requirements of Contract Documents.
2. Agency or laboratory may not approve or accept any portion of the Work.
3. Agency or laboratory may not assume duties of Contractor.
4. Agency or laboratory has no authority to stop the Work.
1.5 MANUFACTURERS’ FIELD SERVICES
A. When specified in individual specification sections, require material or product suppliers or manufacturers to provide qualified staff personnel to observe site conditions, conditions of surfaces and installation, quality of workmanship, start-up of equipment, test, adjust and balance of equipment and to initiate instructions when necessary.
B. Report observations and site decisions or instructions given to applicators or installers that are supplemental or contrary to manufacturers’ written instructions.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
3.1 EXAMINATION
A. Verify existing site conditions and substrate surfaces are acceptable for subsequent Work.
Beginning new Work means acceptance of existing conditions.
B. Verify existing substrate is capable of structural support or attachment of new Work being applied or attached.
C. Examine and verify specific conditions described in individual specification sections.
D. Verify utility services are available, of correct characteristics, and in correct locations.
3.2 PREPARATION
A. Clean substrate surfaces prior to applying next material or substance.
B. Seal cracks or openings of substrate prior to applying next material or substance.
C. Apply manufacturer required or recommended substrate primer, sealer, or conditioner prior to applying new material or substance in contact or bond.
SECTION 01 50 00
TEMPORARY FACILITIES AND CONTROLS
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Temporary Utilities:
1. Electricity.
2. Tele/Fax/Copy/Computer Network service.
3. Water service.
4. Temporary sanitary facilities.
B. Construction Facilities:
1. Field offices and sheds.
2. Vehicular access.
3. Parking.
4. Progress cleaning and waste removal.
C. Temporary Controls:
1. Security.
2. Pollution control.
D. Removal of utilities, facilities, and controls.
1.2 ELECTRICITY
A. Contractor may use existing electrical power at the site.
1.3 TELEPHONE/FACSIMILE/COPY MACHINE/COMPUTER NETWORK SERVICE
A. Contractor shall not use Government services.
1.4 WATER SERVICE
A. Contractor may use existing water facilities at the site. Exercise measures to conserve water. Extend and supplement with temporary devices as needed to maintain specified conditions for construction operations.
1.5 TEMPORARY SANITARY FACILITIES
A. Provide and maintain required facilities and enclosures. Existing facility use is not permitted. Provide facilities at time of project mobilization.
1.6 FIELD OFFICES AND SHEDS
A. Sufficient space will be made available in Government buildings for Contractor use.
1.7 VEHICULAR ACCESS
A. Location approved by Government.
B. Provide unimpeded access for emergency vehicles.
C. Provide and maintain access to fire hydrants.
1.8 PARKING
A. Use of designated areas of existing parking facilities by construction personnel is permitted. Coordinate with Government.
1.9 PROGRESS CLEANING AND WASTE REMOVAL
A. Maintain areas free of waste materials, debris, and rubbish. Maintain site in clean and orderly condition.
B. Broom and vacuum clean interior areas prior to start of surface finishing, and continue cleaning to eliminate dust.
C. Collect and remove waste materials, debris, and rubbish from site periodically and dispose off-site.
1.10 SECURITY
A. Security Program:
1. Protect Work existing premises and Government operations from theft, vandalism, and unauthorized entry.
2. Initiate program in coordination with Government's existing security system at project mobilization.
3. Maintain program throughout construction period until directed by the
Government.
B. Entry Control:
1. Restrict entrance of persons and vehicles into Project site and existing facilities.
2. Allow entrance only to authorized persons with proper identification.
C. Personnel Identification:
1. Coordinate identification of Contractor personnel with Government.
2. Maintain a current list of accredited persons, available for review by Government upon request.
1.11 REMOVAL OF UTILITIES, FACILITIES, AND CONTROLS
A. Remove temporary utilities, equipment, facilities, materials, prior Final Application for Payment.
B. Clean and repair damage caused by installation or use of temporary work.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
Not Used.
SECTION 01 60 00
PRODUCT REQUIREMENTS
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Products.
B. Product delivery requirements.
C. Product storage and handling requirements.
D. Product options.
E. Product substitution procedures.
1.2 PRODUCTS
A. Furnish products of qualified manufacturers suitable for intended use. Furnish products of each type by single manufacturer unless specified otherwise.
B. Do not use materials and equipment removed from existing premises, except as specifically permitted by Contract Document.
C. Furnish interchangeable components from same manufacturer for components being replaced.
1.3 PRODUCT DELIVERY REQUIREMENTS
A. Transport and handle products in accordance with manufacturer's instructions.
B. Promptly inspect shipments to ensure products comply with requirements, quantities are correct, and products are undamaged.
C. Provide equipment and personnel to handle products by methods to prevent soiling, disfigurement, or damage.
1.4 PRODUCT STORAGE AND HANDLING REQUIREMENTS
A. Store and protect products in accordance with manufacturers' instructions.
B. Store with seals and labels intact and legible.
C. Store sensitive products in weather tight, climate controlled, enclosures in an environment favorable to product.
D. For exterior storage of fabricated products, place on sloped supports above ground.
E. Provide off-site storage and protection when site does not permit on-site storage or protection.
F. Cover products subject to deterioration with impervious sheet covering. Provide ventilation to prevent condensation and degradation of products.
G. Store loose granular materials on solid flat surfaces in well-drained area. Prevent mixing with foreign matter.
H. Provide equipment and personnel to store products by methods to prevent soiling, disfigurement, or damage.
I. Arrange storage of products to permit access for inspection. Periodically inspect to verify products are undamaged and are maintained in acceptable condition.
1.5 PRODUCT OPTIONS
A. Products Specified by Reference Standards or by Description Only: Any product meeting those standards or description.
B. Products Specified by Naming Manufacturer and Model: references are used as the basis of design and does not restrict the use of approved-equal materials and equipment.
1.6 PRODUCT SUBSTITUTION PROCEDURES
A. Government will consider requests for Substitutions only within 15 days after date of Government-Contractor agreement.
B. Substitutions may be considered when a product becomes unavailable through no fault of Contractor.
C. Document each request with complete data substantiating compliance of proposed Substitution with Contract Documents.
D. A request constitutes a representation that Contractor:
1. Has investigated proposed product and determined that it meets or exceeds quality level of specified product.
2. Will provide same warranty for Substitution as for specified product.
3. Will coordinate installation and make changes to other Work which may be required for the Work to be complete with no additional cost to the Government.
4. Waives claims for additional costs or time extension which may subsequently become apparent.
E. Substitutions will not be considered when they are indicated or implied on Shop Drawings or Product submittals, without separate written request, or when acceptance will require revision to Contract Documents.
F. Substitution Submittal Procedure:
1. Submit three copies or request for Substitution for consideration. Limit each request to one proposed Substitution.
2. Submit Shop Drawings, Product Data, and certified test results attesting to proposed product equivalence. Burden of proof is on proposer.
3. Government will notify Contractor in writing of decision to accept or reject request.
PART 3 EXECUTION
Not Used.
SECTION 01 70 00
EXECUTION REQUIREMENTS
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Closeout procedures.
B. Final cleaning.
C. Protecting installed construction.
D. Product warranties and product bonds.
1.2 CLOSEOUT PROCEDURES
A. Submit final Application for Payment identifying total adjusted Contract Sum, previous payments, and sum remaining due.
1.3 FINAL CLEANING
A. Execute final cleaning prior to final project assessment.
B. Clean glass surfaces; remove temporary labels, stains and foreign substances, polish transparent and glossy surfaces.
C. Remove waste and surplus materials, rubbish, and construction facilities from site.
1.4 STARTING OF SYSTEMS
A. Coordinate schedule for start-up of various equipment and systems.
B. Execute start-up under supervision of applicable Contractor’s personnel in accordance with manufacturer’s instructions.
1.5 DEMONSTRATION AND INSTRUCTIONS
A. Demonstrate operation and maintenance of products to Government’s personnel prior to date of final inspection.
1.6 PROTECTING INSTALLED CONSTRUCTION
A. Protect installed Work and provide special protection where specified in individual specification sections.
B. Provide temporary and removable protection for installed products. Control activity in immediate work area to prevent damage.
1.7 PROJECT RECORD DOCUMENTS
A. Maintain on site one set of the following record documents; record actual revisions to the Work:
1. Drawings.
2. Specifications.
3. Addenda.
4. Change Orders and other modifications to the Contract.
5. Reviewed Shop Drawings, Product Data, and Samples.
6. Manufacturer’s instruction for assembly, installation, and adjusting.
B. Ensure entries are complete and accurate, enabling future reference by Government.
C. Record information concurrent with construction progress, not less than weekly.
D. Specifications: Legibly mark and record at each product section description of actual products installed, including the following:
1. Manufacturer’s name and product model and number.
2. Product substitutions or alternates utilized.
3. Changes made by Addenda and modifications.
E. Record Drawings and Shop Drawings: Legibly mark each item to record actual construction including:
1. Field changes of dimension and detail.
2. Details not on original Contract drawings.
F. Submit documents to Government prior to submitting final Application for Payment.
1.8 PRODUCT WARRANTIES AND PRODUCT BONDS
A. Obtain warranties and bonds executed in duplicate by responsible subcontractors, suppliers, and manufacturers.
B. Execute and assemble transferable warranty documents and bonds from subcontractors, suppliers, and manufacturers.
C. Submit prior to final Application for Payment.
1.9 MAINTENANCE SERVICE
A. Furnish service and maintenance of components indicated in specification sections for one year from date of Substantial Completion unless otherwise directed.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
Not Used.
SECTION 01 74 19 – CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes administrative and procedural requirements for the following:
1. Salvaging nonhazardous demolition and construction waste.
2. Recycling nonhazardous demolition and construction waste.
3. Disposing of nonhazardous demolition and construction waste.
1.2 DEFINITIONS
A. Construction Waste: Building and site improvement materials and other solid waste resulting from construction, remodeling, renovation, or repair operations.
Construction waste includes packaging.
B. Demolition Waste: Building and site improvement materials resulting from demolition or selective demolition operations.
C. Disposal: Removal off-site of demolition and construction waste and subsequent sale, recycling, reuse, or deposit in landfill or incinerator.
D. Recycle: Recovery of demolition or construction waste for subsequent processing in preparation for reuse.
E. Salvage: Recovery of demolition or construction waste and subsequent sale or reuse in another facility.
F. Salvage and Reuse: Recovery of demolition or construction waste and subsequent incorporation onto the Work.
1.3 PERFORMANCE GOALS
A. Salvage/Recycle Goals: Owner’s goal is to salvage and recycle as much nonhazardous demolition and construction waste as possible.
1.4 SUBMITTALS
A. Waste Management Plan: Submit 3 copies of plan within 30 days of the date established for the Notice to Proceed.
B. Records of Donations: Indicate receipt and acceptance of salvageable waste donated to individuals and organizations. Indicate whether organization is tax exempt.
C. Records of Sales: Indicate receipt and acceptance of salvageable waste sold to individuals and organizations. Indicate whether organization is tax exempt.
D. Recycling and Processing Facility Records: Indicate receipt and acceptance of recyclable waste by recycling and processing facilities licensed to accept them.
Include manifests, weight tickets, receipts, and invoices.
E. Landfill and Incinerator Disposal Records: Indicate receipt and acceptance of waste by landfills and incinerator facilities licensed to accept them. Include manifests, weight tickets, receipts, and invoices.
1.5 WASTE MANAGEMENT PLAN
A. General: Develop plan consisting of waste identification and waste reduction work plan. Indicate quantities by weight or volume, but use same units of measure throughout waste management plan.
B. Waste Identification: Indicate anticipated types and quantities of demolition and construction waste generated by the Work. Include estimated quantities and assumptions for estimates.
PART 2 – PRODUCTS (Not Used)
PART 3 – EXECUTION
3.1 PLAN IMPLEMENTATION
A. General: Implement waste management plan as approved by Owner. Provide handling, containers, storage, signage, transportation, and other items as required to implement waste management plan during the entire duration of the Contract.
END OF SECTION 017419
[U28-18633]
Laboratory Fume Hoods
11 61 00 - 1
SECTION 11 61 00
LABORATORY FUME HOODS AND RELATED PRODUCTS
PART 1 DESCRIPTION OF WORK
1.0 SUMMARY AND SCOPE
A. Section Includes:
1. Based on Kewaunee Scientific Corporation’s Supreme Air Series fume hood design, furnish and install all fume hoods, work tops, and understructures. Furnishing and installing all filler panels, knee space panels and scribes as shown on drawings.
B. Accessorization:
1. Furnishing and delivering all service outlets, accessory fittings, electrical receptacles and switches, as listed in these specifications, equipment schedules or as shown on drawings. Fittings attached to the fume hood superstructure shall be mounted at the factory.
C. Removal of all debris, dirt and rubbish accumulated as a result of the installation of the fume hoods to an on-site container provided by others, leaving the premises clean and orderly.
D. Related Publications:
1. ASHRAE Standard 110. 1995 - Method of Testing Performance of Laboratory Fume
Hoods
2. NSF STD#49 – Photometric Method of Testing
3. NIH03-112C - National Institute of Health Specification
4. UL – Underwriters Laboratories
5. ASTM D552 – Bending Test
6. NFPA-45 – National Fire Protection Association
1.1 BASIS OF WORK
A. It is the intent of this specification to use Kewaunee Scientific Corporation, Statesville, North
Carolina, as the standard of construction for laboratory fume hoods. The construction standards of the Kewaunee Supreme Air product line shall provide the basis for quality and functional installation. Shop Drawings: Indicate size and configuration of fan assembly, mountings, weights, ductwork and accessory connections.
B. Submittals:
1. Manufacturer’s Data: Submit manufacturer’s data and installation instructions for each type of fume hood. Provide data indicating compliance with ASHRAE
Standard 110.1995.
2. Samples: Samples: Samples if called for will be reviewed for color, texture, and pattern only. Submit the following:
a. Hood interior lining, 6 by 6 inches
b. Hood enclosure, 6 by 6 inches, of color selected.
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c. Operation sign(s).
d. Shop Drawings: Submit shop drawings for fume hoods showing plans, elevations, ends, cross-sections, service run spaces, location and type of service fittings:
1) Coordinate shop drawings with other work involved.
2) Provide roughing-in drawings for mechanical and electrical services when required.
3) Provide face opening, air volume, and static pressure drop data.
1.2 STANDARD FUME HOOD PERFORMANCE REQUIREMENTS
A. Fume hoods shall be of complete airfoil design to insure maximum operating efficiency. Foil selections at the front facias of the hood shall minimize eeddying of air currents at the hood face and the rear baffle system shall minimize turbulence in the upper portion of the hood interior.
B. Standard Fume Hood Type:
1. Open Bypass: The hoods shall be of the bypass type. The fume hood design shall allow for automatic air bypass above the sash opening. The bypass shall limit the maximum air velocity through the face of the hood and provide for a constant volume of air through the hood regardless of sash position. The bypass shall control the increase in face velocity as the sash is lowered to limit the maximum velocity to not more than three and one-half, times the velocity with the sash full open
C. Containment
1. Test Method:
The hood shall be tested per the American Society of Heating, Refrigerating, and Air
Conditioning Engineers (ASHRAE) Standard 110-1995 and by the Auxiliary Air
Capture Test (Auxiliary Air hoods only).
2. Location of Tests and Test Facility:
All tests referenced herin shall be performed in the bidders fume hood test facility.
Field testing is described in section 3.1.F.
The test facitility shall meet the following requirements:
a. The test facility shall have sufficient area so that a minimum of 5 feet of clear space is available in front of and on both sides of the hood for viewing tests.
b. The test facility shall have sufficient area so that a minimum of 5 feet of clear space is available in front of and on both sides of the hood for viewing tests.
c. The test facility shall have sufficient area so that a minimum of 5 feet of clear space is available in front of and on both sides of the hood for viewing tests.
d. The hood exhaust system shall be properly calibrated so that the desired exhaust air volumes can be easily attained.
3. Instrumentation, Equipment and Test Personnel:
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Qualified personnel to perform the tests shall be supplied by the bidder.
Instrumentation and equipment required shall be supplied by the bidder at his expense.
Instrumentation and equipment required shall be supplied by the bidder at his expense. Required instrumentation shall include but not be limited to the following items:
a. Thermal anemometer capable of measuring air velocities from 10 to 600 ft./minute
b. Three dozen one-half minute smoke candles
c. Four ounces of Titanium Tetrachloride
d. Supply of cotton throat swabs
e. ITI Leakmeter 120 calibrated to indicate concentration of sulfur hexafluoride or equivalent
f. Flowmeter – 150 ml/minute capacity
g. Flowmeter – 15 L/minute capacity
h. Four gas sampling bags – 8 liter capacity
i. Two vacuum pumps – 1 CFM capacity
j. Two flow regulating valves
k. Two size 3 tanks of sulfur hexafluoride with a two-stage regulator or other tracer gas suitable for detector to be used
l. Three-way gas valve
m. Mannequin, 5’7” in height, or reasonable human proportions with arms hanging at its side
n. ASHRAE 110-1995 tracer gas ejector
4. ASHRAE Standard 110-1995 Test:
Hood shall be tested with a face velocity of 100 FPM full open vertically and at 100
FPM right, left and center 100% open horizontally. If horizontal openings are present, additional sash configurations and face velocities may be specified. The hood shall have a performance rating of 4.0 AM 0.01 or better wherein:
4.0 = tracer gas release in liters/minute
AM = as manufactured
0.01 = level of control of tracer gas in parts per million (ppm)
1.3 QUALITY ASSURANCE
A. The laboratory fume hood manufacturer shall provide fume hood work tops and casework all manufactured or shipped from the same geographic location to assure proper staging, shipment and single source responsibility. Sound Ratings: AMCA 301, tested to AMCA
300,and bear AMCA Certified Sound Rating Seal.
B. General Performance: Provide certification that fume hoods meet the performance requirements described in section 1.02.C.
PART 2 - PRODUCTS
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2.0 MANUFACTURERS
A. Kewaunee Scientific Corporation, 2700 West Front Street, Statesville, North Carolina.
B. Approved equal
C. All laboratory equipment covered by the specification shall be the product of one manufacturer and be fabricated at one geographic location to assure shipping continuity and single-source responsibility. All quotations from a manufacturer other than Kewaunee Scientific shall contain a review of the following capabilities:
1. List if shop facilities
2. List of engineering and manufacturing personnel
3. Proof of financial ability to fulfill the contract
4. List of a minimum of ten installations over the last five years of comparable scope
5. Proof of project management and installation capabilities
D. The selected manufacturer must warrant for a period of one-year starting (date of acceptance or occupancy, whichever comes first) that all products sold under the contract referenced above shall be free from defects in material and workmanship. Purchaser shall notify the manufacturer’s representative immediately of any defective product. The manufacturer shall have a reasonable opportunity to inspect the goods. The purchaser shall return no product until receipt by purchaser of written shipping instructions from the manufacturer.
2.1 MATERIALS AND CONSTRUCTION
A. Fume Hood Superstructure Frame:
A free-standing rigid frame structure of steel angle shall be provided to support exterior panels and interior liner and baffle panels. To allow for maintenance and replacements, the interior liner panels shall be removable without disassembly of the frame structure and outer steel panels. Likewise, the exterior steel panels shall be removable without disassembly of the frame structure and inner liner panels. Fume hoods that require disassembly of the superstructure for liner replacement are not acceptable.
B. Fume Hood Interior Walls:
Double wall ends, not more than 4” wide, shall be provided to maximize interior working area.
The area between the double wall ends shall be closed to house the remote control valves.
The front vertical facia section shall have a full 135 degree 1” radius at the front leading edge to provide a streamlined section and insure smooth even flow of air into the hood. The vertical facias shall contain the required service controls, electrical switches and receptacles.
The hood interior end panels and sash track shall be flush with the facia to prevent eddy currents and back flow of air.
C. Fume Hood Airfoil:
A streamlined airfoil shall be integral at the bottom of the hood opening on bench and distillation hoods. This foil shall provide a nominal 1” open space between the foil and the top front edge of the work surface to direct an air stream across the work surface to prevent back flow of air. The airfoil shall extend back under the sash, so that the sash does not close the 1” opening. The foil shall be removable to allow large equipment into the hood. The foil shall be of 12-gauge steel to
11 61 00 - 5 resist denting and flexing. Walk-in hoods shall have a stop located at the bottom of the sash track that will ensure a nominal 1” opening between the bottom of the sash and the floor.
D. Fume Hood Top Panel:
1. Standard Grille Bypass Configuration
The top front panel shall be of the same material as the exterior facia. It shall have an integral grille stamped into the upper portion.
The top front panel of the hood shall have an integral vision panel. It shall be located directly above the sash opening and in such a manner that it allows viewing into the top portion of the hood without the operator having to stoop or place their face inside the hood
E. Fume Hood Baffles:
1. A stable, non-adjustable baffle with three fixed horizontal slots shall be provided to aid in distributing the flow of air into and through the hood. The baffle shall be spaced out 2-1/4” from the back liner. The baffle shall be removable for cleaning
F. Fume Hood Duct Collar:
1. A 12” diameter polyethylene bell-mouthed duct collar shall be located in the top of the hood plenum chamber. Coated common steel duct collars are not acceptable
G. Fume Hood Lighting:
A one-tube, energy-efficient, T-5 fluorescent light fixture of the size given below shall be provided in the hood roof. Illumination at 13” above the worksurface shall be at least 100 foot-candles.
Hood Size, Ft. Nominal Fixture Length, Ft.
4 3
5 4
6 4
8 3 (2 Fixtures)
The light fixtures shall be isolated from the hood interior by a 1/4” thick tempered glass panel sealed from the hood cavity. Fixture shall be UL labeled.
H. Fume Hood Sash:
1. Vertical Rising Sash:
A vertical rising sash of 1/4” laminated safety float glass shall be provided. The sash shall have a neutral colored polyvinyl chloride horizontal member at the top and a full length metal handle at the bottom. The sash shall be counterbalanced with a single weight to prevent tilting and binding during operation. The sash track shall be a neutral colored polyvinyl chloride set flush with the interior liner panels to minimize turbulence. Bench hoods shall have one sash in a single slotted sash track.
Walk-in hoods shall have two sashes in a double slotted sash track.
I. Fume Hood Plumbing Services:
1. Plumbing services shall consist of remote control valves as selected located within the end panels, controlled by extension rods projecting through the control panels of the hood, with color coded plastic handles. Interior fitting for gases and water shall be nylon panel flanges and angle serrated hose connectors, color coded. Interior
11 61 00 - 6 fittings for distilled water shall consist of a bronze tin lined, white color-coded, panel flange and angle serrated hose connector. Interior fittings for steam shall consist of a cast bronze flange and angle serrated hose connector with a chemical resistant metallic bronze finish. Water goosenecks shall be cast bronze with a chemical resistant metallic bronze finish. All plumbing fittings shall be factory installed and piped between the valve and the outlet. Inlet piping shall have a single-point connection for each valve provided and carried to a point 1” above the fume hood roof or 1” above the worktop rear corner depending on the rough-in locations shown in the drawings. Points of final service connection by other trades shall be at the stub provided by the fume hood manufacturer.
J. Fume Hood electrical Services:
1. The hood superstructure shall be pre-wired and contain a UL label certifying acceptable wire gauge, connections, fixtures and wire color coding. Wiring electrical services shall consist of two duplex receptacles and a light switch. The duplex receptacles shall be 20 Amp., 125 volt AC, and 3-wire polarized grounded with ground fault interruption. The receptacles shall be of specification grade, side wired only, to insure a positive connection. The light switch shall be 20 Amp., 125 volt AC, and 3-wire polarized grounded. Wiring shall terminate in one 6” x 6” x 4”
K. Hood Work Surface:
1. Epoxy Resin:
Hood worksurface shall be 1-1/4” thick molded epoxy resin made in the form of a watertight pan, not less than 3/8” deep to contain spillage with a 6” wide safety ledge across the front edge. Top shall be manufactured at the same manufacturing location as the fume hood to assure proper cutout alignment and coordinated shipping. The worksurface shall be available in either black or grey
L. Access Opening:
The interior end liner panels shall be furnished with an opening that provides access to the service piping and valves to facilitate installation and maintenance. The openings shall be covered with a removable panel with rounded corners. Panels that require tools to remove are not acceptable.
The panel shall provide an overlapping seal on all edges.
M. Fume Hood Finish
After the component parts have been completely welded together and before finishing, they shall be given a pre-paint treatment to provide excellent adhesion of the finish system to the steel and to aid in the prevention of corrosion. Physical and chemical cleaning of the steel shall be accomplished by washing with an alkaline cleaner, followed by a spray treatment with a complex metallic phosphate solution to provide a uniform fine grained crystalline phosphate surface that shall provide both an excellent bond for the finish and enhance the protection provided by the finish against humidity and corrosive chemicals.
After the phosphate treatment, the steel shall be dried and all steel surfaces shall be coated with a chemical and corrosion-resistant, environmentally friendly, electrostatically applied powder coat finish. All components shall be individually painted, insuring that no area be vulnerable to corrosion due to lack of paint coverage. The coating shall then be cured by baking at elevated temperatures to provide maximum properties of corrosion and wear resistance.
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The completed finish system in standard colors shall meet the performance test requirements specified under PERFORMANCE TEST RESULTS.
N. Performance Test Results:
a. Testing Procedure:
Chemical spot tests for non-volatile chemicals shall be made by applying 5 drops of each reagent to the surface to be tested and covering with a 1-1/4" dia. watch glass, convex side down to confine the reagent. Spot tests of volatile chemicals shall be tested by placing a cotton ball saturated with reagent on the surface to be tested and covering with an inverted 2-ounce wide mouth bottle to retard evaporation. All spot tests shall be conducted in such a manner that the test surface is kept wet throughout the entire test period, and at a temperature of 77° ±3° F. For both methods, leave the reagents on the panel for a period of one hour. At the end of the test period, the reagents shall be flushed from the surface with water, and the surface scrubbed with a soft bristle brush under running water, rinsed and dried.
Volatile solvent test areas shall be cleaned with a cotton swab soaked in the solvent used on the test area. Immediately prior to evaluation, 16 to 24 hours after the reagents are removed, the test surface shall be scrubbed with a damp paper towel and dried with paper towels.
b. Test Evaluation:
Evaluation Shall be based on the following rating system..
Level 0 - No detectable change
Level 1 - Slight change in color or gloss
Level 3 - Slight surface etching or severe staining.
Level 4 - Pitting, cratering, swelling, or erosion of coating. Obvious and significant deterioration.
After Testing, panel shall show no more than thee (3) Level 3 conditions.
c. Test Reagents
Test No. Chemical Reagent Test Method
1. Acetate, Amyl Cotton ball & bottle
2. Acetate, Ethyl Cotton ball & bottle
3. Acetic Acid, 98% Watch Glass
4. Acetone Cotton ball & bottle
5. Acid Dichromate, 5% Watch Glass
6. Alcohol, Butyl Cotton ball & bottle
7. Alcohol, Ethyl Cotton ball & bottle
8. Alcohol, Methyl Cotton ball & bottle
9. Ammonium Hydroxide, 28% Watch Glass
10. Benzene Cotton ball & bottle
11. Carbon Tetrachloride Cotton…
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