11 SPI.pdf

SPECIAL PACKAGING INSTRUCTION (SPI)

(DEVELOPED IN ACCORDANCE WITH MIL-STD-2073-1E)

NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER

NAVAL SURFACE WARFARE CENTER (NSWC)

INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD)

DETACHMENT PICATINNY, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ, 07806-5000 http://www.navsea.navy.mil/Home/WarfareCenters/NSWCIndianHeadEODTechnology/WhatWeDo/ TechnicalDepartments/SystemsIntegration/PHST.aspx

1. SPI NUMBER

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER (NSN)-DODIC-NALC

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

9. QTY PER UNIT PACK (U/P)

ONE

10. UNIT PACK WEIGHT (LB)

VARIOUS

11. UNIT PACK CUBE (CU FT)

VARIOUS

12. UNIT PACK OUTSIDE DIMENSIONS (LWH)

VARIOUS, SEE PARAGRAPH 1.

13. METHOD OF PRESERVATION

PRESERVATION SHALL BE IN ACCORDANCE WITH (IAW) THIS SPI

14. ICQ

N/A

15. SPECIAL MARKING CODE

MARKINGS SHALL BE IAW THIS SPI

16a. LEVEL A PACKING N/A

16b. LEVEL B PACKING N/A

17a. LEVEL A PACKING CLOSURE N/A

17b. LEVEL B PACKING CLOSURE N/A

18. FIBERBOARD SHIPPING BOX WEIGHT (LB)

8.0 LB MAXIMUM

19. FIBERBOARD SHIPPING BOX CUBE (CU FT)

1.000

20. FIBERBOARD SHIPPING BOX OUTSIDE DIMENSIONS

12-3/8 LONG BY 12-3/8 WIDE BY 12-3/4 HIGH (INCHES)

21. QUALIFICATION TEST REPORT - N/A

FIGURE 1

FIGURE 1. - FIBERBOARD SHIPPING BOX

22. SIGNATURES/APPROVALS/REVISIONS

BASIC

OR

REVISION

DESCRIPTION OF CHANGES

(REVISIONS ONLY)

NOSSA HAZARD CLASSIFICATION

CODE N851

NSWC IHEODTD CAD/PAD

SENIOR ENGINEER CODE E2

DIRECTOR, NAVAL PHST CENTER,

NSWC IHEODTD DET PICATINNY,

CODE G1

C ADDED DODIC/NALC:

WA98, WA99, WB01, WB02,WB03

WB04, WB05. CHANGED BOX

SEALING TAPE APPLICATION.

B ADDED DODICS: SS83, SS84, SS85,

SS86, SS87 & SS88, CHANGED SP16

NEW, REMOVED DODICS SP02 &

SP03

S/ ED WALSEMAN- 03/04/13 S/ PHILIP STURGILL- 03/11/2013 S/ K.H. ZIMMS - 04/08/2013

A ADDED POP MARKING, ADDED BAR

CODING REQUIREMENT,

REPLACED TYPE I TRACEABLE

SEAL REQUIREMENT WITH TYPE II

SECURITY TAPE REQUIREMENT

-------------------------------- S/ PHILIP STURGILL- 08/12/2010 S/ K.H. ZIMMS - 08/12/2010

BASIC ------------------------------ -------------------------------- S/ PHILIP STURGILL- 01/29/2008 S/ K.H. ZIMMS - 01/29/2008

DISTRIBUTION A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

http://www.navsea.navy.mil/Home/WarfareCenters/NSWCIndianHeadEODTechnology/WhatWeDo/TechnicalDepartments/SystemsIntegration/PHST.aspx http://www.navsea.navy.mil/Home/WarfareCenters/NSWCIndianHeadEODTechnology/WhatWeDo/TechnicalDepartments/SystemsIntegration/PHST.aspx

1. SPI NUMBER

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

23. BILL OF MATERIALS

ITEM NO.

QTY

REQD

MATERIAL DESCRIPTION SIZE MATERIAL SPECIFICATION/PART NUMBER/NSN

1. AR BARRIER MATERIALA-A-00208 TYPE I OR III AS REQUIRED,

SEE PARAGRAPH 1.

MIL-PRF-81705, TYPE I

2. AR INK, STENCIL A-A-00208 TYPE I OR III

3. AR WEATHERPROOF LABELS FOR INKJET OR LASER

PRINTERS

COMMERCIAL HTTP://WWW.ONLINELABELS.COM/

SITEMAP.HTM OR EQUIVALENT

4. AR PROTECTIVE CAPS (METAL/PLASTIC) REFER DETONATING CORD RESPECTIVE DRAWING

FOR PROTECTIVE CAP

5. 1 SHIPPING BOX, FIBERBOARD INSIDE DIMENSIONS:

12" BY 12" BY 12" (LWD)

ASTM D 5118/D 5118 M, STYLE RSC, TYPE CF, CLASS

WR, VARIETY SW, GRADE V3c, 400 PSI BURSTING

STRENGTH, NSN: 8115-00-183-9491

6. AR CUSHIONING MATERIAL, CELLULOSIC,

PACKAGING

A-A-1898, GRADE II (WATER RESISTANT) OR III (FIRE

RETARDANT, WATER RESISTANT), CLASS OPTIONAL,

STYLE OPTIONAL, SIZE OPTIONAL

7. AR CUSHIONING MATERIAL, PACKAGING PPP-C-795, (FLEXIBLE CLOSED CELL PLASTIC FILM, FOR LONG DISTRIBUTION CYCLES) CLASS 2 (STATIC

DISSIPATIVE) OR CLASS 3 (SELF EXTINGUISHING AND

STATIC DISSIPATIVE)

8. AR PRESSURE-SENSITIVE TAPE FOR PACKAGING,

FILAMENT-REINFORCED

2” WIDE NSN: 7510-00-159-4450

9. 1 U-SECURE SECURITY TAPE 2" BY 60 YDS ULINE P/N S-6724R OR EQUIVALENT

HTTPS://WWW.ULINE.COM/PRODUCT/DETAIL/S-6724R/

SECURITY-TAPE/U-SECURE-SECURITY-TAPE-2-X-60-

YDS-RED?MODEL=S-6724R&ROOTCHECKED=YES

OR EQUIVALENT

10. AR HAZMAT LABEL FOR “FUZES, DETONATING”

EXPLOSIVE CLASS 1.4S, ORANGE DIAMOND

SHAPE

HTTP://WWW.ULINE.COM/PRODUCT/DETAIL/S-2521/

DOT-LABELS-AND-PLACARDS/4-X-4-DOT-

LABELSEXPLOSIVE-14S

OR EQUIVALENT

11. AR PRESSURE-SENSITIVE ADHESIVE LABELS FOR

BAR CODING

MIL-PRF-61002A GRADE A, STYLE 2, COMPOSITION b

12. AR ENVELOPE, ADHESIVE -BACKED, WATER

RESISTANT

NSN 8105-00-756-2710

13. AR MATERIAL CONDITION TAG OR LABEL:

• SERVICEABLE

• SUSPENDED

• TEST/MODIFICATION

• UNSERVICEABLE (REPAIRABLE)

• UNSERVICEABLE (CONDEMNED)

• DD FORM 1574-1 (TAG), (LABEL)

• DD FORM 1575 (TAG), DD FORM 1575-1 (LABEL)

• DD FORM 1576 (TAG), DD FORM 1576-1 (LABEL)

• DD FORM 1577-2 (TAG), DD FORM 1577-3 (LABEL)

• DD FORM 1577 (TAG), DD FORM 1577-1 (LABEL)

HTTPS://WWW.ULINE.COM/PRODUCT/DETAIL/S-6724R/SECURITY-TAPE/U-SECURE-SECURITY-TAPE-2-X-60-YDS-RED?MODEL=S-6724R&ROOTCHECKED=YES http://www.onlinelabels.com/sitemap.htm http://www.onlinelabels.com/sitemap.htm HTTP://WWW.ULINE.COM/PRODUCT/DETAIL/S-2521/ DOT-LABELS-AND-PLACARDS/4-X-4-DOT-LABELSEXPLOSIVE-14S HTTP://WWW.ULINE.COM/PRODUCT/DETAIL/S-2521/ DOT-LABELS-AND-PLACARDS/4-X-4-DOT-LABELSEXPLOSIVE-14S

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

14. AR LABEL, WATERPROOF MIL-PRF-61002A GRADE A, STYLE 2, COMPOSITION b

24. REMARKS

A. SAFETY PRECAUTIONS: EXPLOSIVE DEVICES SHALL BE HANDLED, STORED, AND SHIPPED IN ACCORDANCE WITH THE GENERAL SAFETY PRECAUTIONS GIVEN IN THE SAFETY SUMMARY OF NAVAIR 11-100-1.1 FLEET SUPPORT FOR IN-SERVICE CARTRIDGES, CARTRIDGE ACTUATED DEVICES (CADS) AND PROPELLANT ACTUATED DEVICES (PADS).

B. THIS SPI IS INTENDED FOR SHIPMENT OF SERVICEABLE, TEST, REWORK, INVESTIGATIVE OR OVERAGE UNITS.

C. MIXING OF LOT NUMBERS IS NOT AUTHORIZED. ONLY DETONATING CORDS OF THE SAME DASH NUMBER AND LOT NUMBER WILL BE PACKAGED IN THE SAME POP TESTED FIBERBOARD SHIPPING BOX, UNLESS A SET OR A LOT ACCEPTANCE TEST (LAT)

SAMPLE IS BEING PACKAGED.

D. WHEN A SET OF DETONATING CORDS IS BEING PACKED, NO MORE THAN ONE SET CAN BE PACKAGED IN ONE (1) POP TESTED

FIBERBOARD SHIPPING BOX.

E. EACH DETONATING CORD SHALL BE SEALED IN A HEAT SEALED BAG MADE FROM BARRIER MATERIAL, ITEM 1.

F. THE NUMBER OF DETONATING CORDS PACKAGED IN A POP APPROVED FIBERBOARD SHIPPING BOX SHALL BE AT THE OPTION OF THE SUPPLIER. NO MORE THAN 100 DETONATING CORDS SHALL BE PACKED IN A SINGLE POP APPROVED FIBERBOARD SHIP-

PING BOX.

G. ICQ - INTERMEDIATE CONTAINER QUANTITY

H. THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO BE APPLIED SHALL BE IN ACCOR-

DANCE WITH MIL-STD-129.

I. FIBERBOARD BOX PER ASTM D5118/D5118M:

(1). RSC = REGULAR SLOTTED CONTAINER

(2). CF = CORRUGATED FIBERBOARD

(3). SW = SINGLE WALL

(4). WR = WEATHER RESISTANT

(5). GRADES W5c AND V3c:

(A). WEATHER-RESISTANT GRADES OF FIBERBOARD ARE IDENTIFIED BY A LETTER-NUMBER COMBINATION SUCH AS V2, V3, W5, AND W6 WHICH REPRESENT DIFFERENT BURSTING STRENGTHS. THE NUMERAL IN EACH COMBINATION REPRESENTS THE GRADE OF MATERIAL AND THE LETTER IN EACH COMBINATION REPRESENTS A KIND OF FIBERBOARD (V- OR W-BOARD). V-BOARD IS A HEAVY-DUTY, HIGHLY WEATHER-RESISTANT BOARD, AND W-BOARD IS A LOWER STRENGTH, HIGHLY WEATHER-RESISTANT BOARD.

(B). TYPE CF (CORRUGATED FIBERBOARD) CAN BE OBTAINED IN GRADES 3, 5, 6, 11, 13, AND 15, WITH COMPLIANCE SYMBOLS OF V3c, W5c, W6c, V11c, V13c, AND V15c. THE SMALL “c” INDICATES CORRUGATED FIBERBOARD.

J. DI-PACK-81059 (DD FORM 1423) - THE PERFORMANCE ORIENTED PACKAGING TEST REPORT FORM

K. POP TEST REPORT - AF POP TR 94087

L. BOX SIZES ARE MEASURED BY USING INNER DIMENSIONS UNLESS OTHERWISE SPECIFIED. THE SIZE OF YOUR CONTENTS ACTU- ALLY DETERMINE THE INNER BOX DIMENSIONS. DOMESTICALLY (WITHIN THE UNITED STATES), THOSE DIMENSIONS ARE LISTED IN THE FOLLOWING SEQUENCE: LENGTH (L) X WIDTH (W) X DEPTH (D). LWD - LENGTH WIDTH DEPTH

M. UNIT PACK -THE FIRST TIE, WRAP, OR CONTAINER APPLIED TO A SINGLE ITEM, OR A QUANTITY THEREOF, OR TO A GROUP OF ITEMS OF A SINGLE STOCK NUMBER, PRESERVED OR UNPRESERVED, WHICH CONSTITUTES A COMPLETE OR IDENTIFIABLE PACKAGE. A UNIT PACK IS ALSO OFTEN REFERRED TO AS A 'PACKAGE' OR MERELY AS A “PACK.” HTTP://WWW.DLA.MIL/LANDANDMARITIME/OFFERS/SERVICES/TECHNICALSUPPORT/

LOGISTICS/PACKAGING/DEFINITIONS.ASPX

N. EACH DETONATING CORD REQUIRES THE USE OF PROTECTIVE CAPS (METAL/PLASTIC) ON END FITTINGS PER THEIR RESPECTIVE

DRAWING.

23. BILL OF MATERIALS (CONTINUED)

ITEM NO.

QTY

REQD

MATERIAL DESCRIPTION SIZE MATERIAL SPECIFICATION/PART NUMBER/NSN

http://www.dla.mil/LandandMaritime/Offers/Services/TechnicalSupport/Logistics/Packaging/Definitions.aspx http://www.dla.mil/LandandMaritime/Offers/Services/TechnicalSupport/Logistics/Packaging/Definitions.aspx

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

ORDER OF PRECEDENCE. IN THE EVENT OF A CONFLICT BETWEEN THE TEXT OF THIS DOCUMENT AND OTHER PUBLISHED REFERENCES, THE TEXT OF THIS DOCUMENT TAKES PRECEDENCE. NOTHING IN THIS DOCUMENT, HOWEVER, SUPERSEDES APPLICABLE LAWS AND REGULATIONS UNLESS A SPECIFIC EXEMPTION HAS BEEN OBTAINED.

SAFETY PRECAUTIONS. EXPLOSIVE DEVICES SHALL BE HANDLED, STORED, AND SHIPPED IN ACCORDANCE WITH THE GENERAL SAFETY PRECAUTIONS GIVEN IN THE SAFETY SUMMARY OF NAVAIR 11-100-1.1, FLEET SUPPORT FOR IN-SERVICE CARTRIDGES, CARTRIDGE ACTUATED DEVICES (CADS) AND PROPELLANT ACTUATED DEVICES (PADS).

CAUTION

EACH DETONATING CORD REQUIRES THE USE OF PROTECTIVE CAPS (METAL/PLASTIC) ON

END FITTINGS PER THEIR RESPECTIVE DRAWING.

NOTE

DETONATING CORD WILL BE COILED INTO A DIAMETER OF FOUR (4) INCHES OR GREATER.

NOTE

BARRIER MATERIAL SHALL BE SEALED IN ACCORDANCE WITH APPROVED LOCAL

INSTRUCTIONS.

1. USING BARRIER MATERIAL, ITEM 1, FABRICATE BAG(S), EACH TO PACKAGE ONE DETONATING CORD. BARRIER MATERIAL MUST BE LONG ENOUGH TO HEAT SEAL THE BAG WITHOUT INTERFERING WITH THE COILED DETONATING CORD.

WARNING

READ THE SAFETY DATA SHEET (SDS) FOR STENCIL INK ITEM 2. THE PRECAUTIONS,

PROCEDURES AND SPECIAL PROTECTION INFORMATION CONCERNING THE INK SHALL BE

FOLLOWED.

2. PRIOR TO PACKAGING, USING STENCIL INK ITEM 2, MARK THE BARRIER MATERIAL BAG(S) AS FOLLOWS IN THE LOCATION SHOWN IN FIGURE 2. INFORMATION MARKED SHALL BE IN ACCORDANCE WITH MIL-STD-129 REQUIREMENTS. LABELS, ITEM 3, THAT ARE PRE-PRINTED MAY BE USED IN LIEU OF STENCIL INK.

A. NSN AND DODIC/NALC - SEE TABLE 1. THE DOD IDENTIFICATION CODE OR NAVAL AMMUNITION LOGISTICS CODE

(DODIC/NALC) SHALL BE PLACED ON THE SAME LINE AS THE NSN.

B. ITEM DESCRIPTION - CORD ASSEMBLY, DETONATING. THE ITEM DESCRIPTION MAY BE MARKED ON MORE THAN

ONE LINE IF REQUIRED DUE TO SPACE LIMITATIONS.

C. PART NUMBER - SEE TABLE 1.

NOTE

MAKE NOTE OF SERIAL AND LOT NUMBER FOR FUTURE USE.

D. LOT NUMBER AND SERIAL NUMBER. THE WORD “LOT” SHALL PRECEDE THE LOT NUMBER AND “SER” SHALL

PRECEDE THE SERIAL NUMBER.

E. NET EXPLOSIVE WEIGHT (NEW) - SEE TABLE 1.

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 2

FIGURE 2. PACKING DETAILS

3. INSTALL PROTECTIVE CAPS (METAL/PLASTIC), ITEM 4, ON END FITTINGS PER THE DETONATING CORD DRAWING

4. CAREFULLY COIL EACH DETONATING CORD TO A DIAMETER OF FOUR (4) INCHES OR GREATER.

5. CAREFULLY INSERT ONE (1) DETONATING CORD INTO A BARRIER MATERIAL BAG.

6. HEAT SEAL THE BARRIER BAG IN ACCORDANCE WITH APPROVED LOCAL INSTRUCTIONS.

7. OBTAIN POP APPROVED FIBERBOARD SHIPPING BOX, ITEM 5, AND TRANSFER TO PACKAGING AREA.

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

TABLE 1 - CORD ASSEMBLY, DETONATING

NO.

NALC/

DODIC

NSN PART NUMBER NET EXPLOSIVE WEIGHT (NEW) LB

1 JL97 1377-01-513-2378 850AS911 (SET 7) 0.006300

2 JL98 1377-01-513-2467 850AS912 (SET 8) 0.007400

3 JM02 1377-01-513-6667 850AS875 - 157 0.000730

4 JM03 1377-01-513-6684 850AS875 - 159 0.000710

5 JM04 1377-01-513-6697 850AS875 - 149 0.000760

6 JM05 1377-01-513-6713 850AS875 - 151 0.000700

7 JM06 1377-01-513-7556 850AS875 - 153 0.000670

8 JM07 1377-01-513-7554 850AS875 - 155 0.000770

9 MU73 1377-01-398-1522 850AS901 (SET 1) 0.00584

10 MU94 1377-01-422-0378 850AS902 (SET 2) 0.00539

11 SN97 1377-01-418-6301 850AS875 - 601 0.000350

12 SN98 1377-01-418-6214 850AS875 - 603 0.000360

13 SP04 1377-01-365-5700 850AS875 - 105 0.000403

14 SP05 1377-01-365-5701 850AS875 - 107 0.000370

15 SP06 1377-01-365-5702 850AS875 - 109 0.00041

16 SP07 1377-01-365-5703 850AS875 - 111 0.00042

17 SP08 1377-01-365-5688 850AS875 - 113 0.00039

18 SP09 1377-01-365-5689 850AS875 - 115 0.00039

19 SP10 1377-01-365-5690 850AS875 - 117 0.000384

20 SP11 1377-01-365-5691 850AS875 - 119 0.000392

21 SP12 1377-01-365-5692 850AS875 - 121 0.0004

22 SP13 1377-01-365-5693 850AS875 - 123 0.0004

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

23 SP14 1377-01-365-5694 850AS875 - 125 0.00037

24 SP15 1377-01-365-5695 850AS875 - 127 0.000363

25 SP16 1377-01-365-5696 850AS875 - 129 0.000360

26 SP17 1377-01-365-5697 850AS875 - 131 0.00038

27 SP18 1377-01-365-5698 850AS875 - 133 0.000391

28 SP19 1377-01-365-5699 850AS875 - 135 0.0004

29 SQ23 1377-01-429-1057 850AS875 - 147 0.0007

30 SQ24 1377-01-429-2075 850AS875 - 145 0.0007

31 SQ25 1377-01-429-2076 850AS875 - 143 0.0007

32 SQ26 1377-01-429-2077 850AS875 - 141 0.0008

33 SQ27 1377-01-429-2502 850AS875-139 0.0008

34 SQ28 1377-01-429-2503 850AS875 - 137 0.0007

35 SR96 1377-01-442-1784 DA251M0118-517 0.000660

36 SR97 1377-01-442-1778 DA251M0118-523 0.000680

37 SR98 1377-01-442-1667 DA251M0118-513 0.000660

38 SR99 1377-01-442-1752 DA251M0118-515 0.000660

39 SS02 1377-01-442-1762 DA251M0118-519 0.000660

40 SS03 1377-01-442-1772 DA251M0118-521 0.000660

41 SS83 1377-01-457-3327 DA251 M0118-501 0.000730

42 SS84 1377-01-457-3747 DA251 M0118-503 0.000700

43 SS85 1377-01-457-3388 DA251 M0118-505 0.000720

44 SS86 1377-01-457-3750 DA251 M0118-507 0.000670

TABLE 1 - CORD ASSEMBLY, DETONATING (CONTINUED)

NO.

NALC/

DODIC

NSN PART NUMBER NET EXPLOSIVE WEIGHT (NEW) LB

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

8. INSPECT FIBERBOARD SHIPPING BOX FOR DAMAGE THAT WOULD AFFECT FUNCTION. REPORT ANY SUCH DAMAGE

TO SUPERVISOR.

9. LINE INSIDE WALLS AND FLOOR OF FIBERBOARD SHIPPING BOX WITH CUSHIONING, ITEM 6 OR ITEM 7. CUSHIONING WILL BE USED TO ENSURE DETONATING CORD(S) ARE NOT IN DIRECT CONTACT WITH SIDE WALLS AND TOP OR

FLOOR OF FIBERBOARD SHIPPING BOX AND TO ENSURE A TIGHT PACK.

10. WRAP ONE DETONATING CORD, IN HEAT SEALED BAG, IN CUSHIONING, ITEM 6 OR ITEM 7, TO ENSURE A TIGHT PACK

WITHIN THE FIBERBOARD SHIPPING BOX.

NOTE

MIXING OF LOT NUMBERS IS NOT AUTHORIZED. ONLY DETONATING CORDS OF THE SAME

DASH NUMBER AND LOT NUMBER WILL BE PACKAGED IN THE SAME POP TESTED

FIBERBOARD SHIPPING BOX, UNLESS A SET OR LOT ACCEPTANCE TEST (LAT) SAMPLE IS

BEING PACKAGED.

45 SS87 1377-01-457-3753 DA251 M0118-509 0.000680

46 SS88 1377-01-457-3756 DA251 M0118-511 0.000670

47 SS97 1377-01-459-8259 850AS908 (SET 6) 0.006247

48 SS98 1377-01-459-8296 850AS907 (SET 5) 0.006867

49 SS99 1377-01-459-8258 850AS906 (SET 4) 0.00632

50 WA01 1377-01-459-8255 850AS905 (SET 3) 0.00694

51 WA98 1377-01-464-3292 3205AS109-8 0.0004

52 WA99 1377-01-464-3309 3205AS109-9 0.000420

53 WB01 1377-01-464-3399 3205AS109-10 0.000410

54 WB02 1377-01-464-3404 3205AS109-11 0.000410

55 WB03 1377-01-464-3407 3205AS109-12 0.000400

56 WB04 1377-01-464-3409 3205AS109-13 0.000450

57 WB05 1377-01-464-3410 3205AS110-1 0.000350

TABLE 1 - CORD ASSEMBLY, DETONATING (CONTINUED)

NO.

NALC/

DODIC

NSN PART NUMBER NET EXPLOSIVE WEIGHT (NEW) LB

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

WHEN A SET OF DETONATING CORDS IS BEING PACKED, NO MORE THAN ONE SET CAN BE

PACKAGED IN ONE (1) POP TESTED FIBERBOARD SHIPPING BOX.

11. CAREFULLY PLACE WRAPPED DETONATING CORDS IN A FIBERBOARD SHIPPING BOX.

12. INSTALL ADDITIONAL CUSHIONING ITEM 6 OR ITEM 7, IN FIBERBOARD SHIPPING BOX TO ENSURE A TIGHT PACK.

13. SEAL FIBERBOARD SHIPPING BOX, USING TAPE, ITEM 8. ENSURE ENOUGH TAPE IS USED TO PROPERLY SECURE THE FIBERBOARD SHIPPING BOX SEAMS. AS A MINIMUM, THE FIBERBOARD SHIPPING BOX SHALL BE CLOSED WITH TAPE APPLIED OVER THE CENTER SEAMS OF THE BOX, CONTINUING AT LEAST 2-1/2 INCHES ONTO THE BOX

ENDS AS SHOWN IN FIGURE 1.

14. APPLY SECURITY TAPE, ITEM 9, TO THE FIBERBOARD SHIPPING BOX SO THAT IT MUST BE REMOVED OR BROKEN

IN ORDER TO OPEN THE BOX TO REMOVE DETONATING CORD(S).

WARNING

READ THE SAFETY DATA SHEET (SDS) FOR STENCIL INK ITEM 2. THE PRECAUTIONS,

PROCEDURES AND SPECIAL PROTECTION INFORMATION CONCERNING THE INK SHALL BE

FOLLOWED.

15. USING STENCIL INK, ITEM 2, MARK THE EXTERIOR OF THE POP APPROVED FIBERBOARD SHIPPING BOX IN THE LOCATION SHOWN IN FIGURE 3. INFORMATION MARKED SHALL BE AS FOLLOWS AND IN ACCORDANCE WITH MILSTD-129 REQUIREMENTS. LABELS, ITEM 3, THAT ARE PRE-PRINTED, MAY BE USED IN LIEU OF STENCIL INK.

A. NSN AND DODIC/NALC - SEE TABLE 1. THE DODIC/NALC SHALL BE PLACED ON THE SAME LINE AS THE NSN.

B. QUANTITY PER FIBERBOARD SHIPPING BOX - (INSERT QUANTITY PACKED). MARK THE QUANTITY OF DETONATING CORDS PACKED PRECEDING THE ITEM DESCRIPTION ON THE SAME LINE THAT THE DESCRIPTION

MARKING BEGINS.

NOTE

THE ITEM DESCRIPTION MAY BE MARKED ON MORE THAN ONE LINE IF REQUIRED DUE TO

SPACE LIMITATIONS.

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 3

FIGURE 3. STENCIL MARKING LOCATIONS

C. ITEM DESCRIPTION - CORD ASSEMBLY, DETONATING. THE ITEM DESCRIPTION MAY BE MARKED ON MORE THAN

ONE LINE IF REQUIRED DUE TO SPACE LIMITATIONS.

D. PART NUMBER(S) (INCLUDING DASH NUMBER) - SEE TABLE 1.

NOTE

THE WORD “LOT” SHALL PRECEDE THE LOT NUMBER AND “SER” SHALL PRECEDE THE

SERIAL NUMBERS. LOT NUMBER(S) SHALL BE PRECEDED BY THE WORD “LOT” AND

SHALL BE UNDERLINED WITH A SOLID LINE APPROXIMATELY 0.13 INCH (3.18 MM) THICK.

E. LOT NUMBER(S) - (INSERT LOT NUMBER) (LOT NUMBER FOR A SET IS THE SAME AS THE OLDEST PIECE PART IN

THE SET)

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

F. SERIAL NUMBERS - (LIST SERIAL NUMBERS) (FOR SETS THE LOT NUMBER, SERIAL NUMBER(S), PART AND DASH NUMBERS OF EACH COMPONENT SHALL BE LISTED ON A PLAIN WHITE LABEL, ITEM 3, OR TAG AND SHALL BE PLACED ADJACENT TO THE OTHER IDENTIFICATION MARKINGS. LETTERS SHALL NOT BE LESS THAN 0.25 INCH IN

HEIGHT).

G. KIT SERIAL NUMBER (FOR SETS ONLY) - (THIS IS A SEVEN DIGIT NUMBER WHERE THE FIRST THREE DIGITS ARE SEQUENTIAL FROM 001 TO 999 WITH THE LAST FOUR DIGITS INDICATE THE MONTH AND YEAR OF MANUFACTURE. EACH SET SHALL BE A DIFFERENT KIT SERIAL NUMBER WITH EACH BOX BEARING ITS

APPLICABLE KIT NUMBER)

H. GROSS WEIGHT (WT) - (INSERT FIBERBOARD BOX WT)

I. CONTRACT/PURCHASE ORDER NUMBER - (INSERT CONTRACT/PURCHASE ORDER NUMBER)

J. UN PROPER SHIPPING NAME - FUZES, DETONATING, AS SHOWN IN FIGURE 3.

K. UN NUMBER - UN0367, AS SHOWN IN FIGURE 3.

L. APPLY HAZMAT LABEL 1.4S, ITEM 10, ON FAR SIDE OF FIBERBOARD SHIPPING BOX, AS SHOWN IN FIGURE 3.

M. NET EXPLOSIVE WEIGHT (NEW) - (INSERT TOTAL NEW IN POUNDS) (FOR AIR SHIPMENTS ONLY)

N. APPLY DODIC/NALC AND LOT NUMBER ON ENDS OF CONTAINER AS SHOWN IN FIGURE 3.

16. POP MARKING:

A. WHEN USING THE 12" BY 12" BY 12" FIBERBOARD SHIPPING BOX, ITEM 5, APPLY POP MARKING AS SHOWN IN FIGURE 3 (REFERENCE: POP TEST REPORT AF POP TR 94087). AN EQUIVALENT CONTAINER MAY BE USED PROVIDED THE POP MARKING IS IN COMPLIANCE WITH THE ASSOCIATED EQUIVALENT CONTAINER POP TEST

REPORT.

** DENOTES YEAR OF MANUFACTURE (YEAR OF PACK WHEN YEAR OF MANUFACTURE UNKNOWN).

B. THE CONTRACTOR SHALL PERFORM TESTING AND SHALL ACQUIRE DATA NECESSARY TO SUPPORT COMPLIANCE WITH PERFORMANCE ORIENTATED PACKAGING (POP) REQUIREMENTS OF HAZARDOUS MATERIALS AS DEFINED IN TITLE 49, CODE OF FEDERAL REGULATIONS (CFR), THE INTERNATIONAL MARITIME ORGANIZATION’S INTERNATIONAL MARITIME DANGEROUS GOODS (IMDG) CODE, AND THE INTERNATIONAL CIVIL AVIATION ORGANIZATION (ICAO) TECHNICAL INSTRUCTIONS FOR THE SAFE TRANSPORT OF HAZARDOUS GOODS. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D4919, TESTING OF HAZARDOUS MATERIAL PACKAGING. THE CONTRACTOR SHALL PREPARE AND MAINTAIN A POP TEST REPORT IN ACCORDANCE WITH DI-PACK-81059. THE POP TEST REPORT SHALL BE PROVIDED TO THE GOVERNMENT UPON REQUEST. THE CONTRACTOR SHALL APPLY THE POP MARKING DEFINED

IN THE POP TEST REPORT FOR THE EQUIVALENT CONTAINER.

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

YOUR COMMENTS AND QUESTIONS REGARDING THIS DOCUMENT ARE ENCOURAGED. PLEASE RESPOND TO: NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER, NAVAL SURFACE WARFARE CENTER (NSWC) INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD), DETACHMENT PICATINNY, CODE G11, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ 07806-5000, E-MAIL ADDRESS: NSWC_IHEODTD_G1_PHST_ISEA.fct@navy.mil

NOTE

BAR CODE LABELS USED SHALL MEET THE REQUIREMENTS OF A GRADE A, STYLE 2,

COMPOSITION B LABEL AS SPECIFIED IN MIL-PRF-61002 EXCEPT THAT SOLVENT AND

DETERGENT RESISTANCE IS NOT REQUIRED. THE LABELS SHOULD BE THE PRESSURE

SENSITIVE ADHESIVE TYPE.

NOTE

THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO

BE APPLIED SHALL BE IN ACCORDANCE WITH MIL-STD-129.

17. USING ITEM 11, FABRICATE BAR CODE LABELS IN ACCORDANCE WITH MIL-STD-129.

18. LOCATE THE BAR CODE LABEL ON THE FIBERBOARD SHIPPING BOX IN ACCORDANCE WITH FIGURE 3.

FIGURE 4

FIGURE 4. EXAMPLE OF TYPE 2 SEAL

NOTE

TRACEABLE TYPE 2 SEALS ARE THE PREFERRED SEALS FOR FIBERBOARD SHIPPING

BOXES THAT WILL NOT READILY ACCEPT TYPE 1 TRACEABLE (ANTIPILFERAGE) SEALS.

TYPE 2 SEALS ARE, TYPICALLY, NONMETALLIC LABELS WITH PRESSURE SENSITIVE

BACKING. ADHESIVES SHALL ADHERE WELL ENOUGH TO PREVENT PEELING DURING

SHIPPING CONDITIONS AND WELL ENOUGH TO PREVENT LIFTING AND REPLACEMENT OF

THE LABEL. THEY MAY BE PRE-PRINTED, STAMPED OR MARKED WITH THE SUPPLIERS

COMMERCIAL AND GOVERNMENT ENTITY (CAGE) CODE.

19. PRINT TYPE 2 SEALS, SEE EXAMPLE IN FIGURE 4, USING LABEL MATERIAL, ITEM 14.

20. THE SEALS SHALL BE APPLIED TO FIBERBOARD SHIPPING BOX SO THAT THEY MUST BE REMOVED, CUT OR

DEFACED IN ORDER TO OPEN FIBERBOARD SHIPPING BOX TO REMOVE ITS CONTENTS.

NOTE

THE CONDITION CODE TAGS MAY BE PLACED IN AN ADHESIVE BACKED WATER

RESISTANT ENVELOPE, ITEM 12, AND AFFIXED TO FIBERBOARD SHIPPING BOX OR BY

OTHER METHODS OF ATTACHMENT OUTLINED IN APPENDIX A OF NAVSUP P805.

21. A PROPERLY FILLED OUT SERVICEABLE MATERIAL CONDITION TAG, ITEM 13, SHALL BE ATTACHED TO THE

FIBERBOARD SHIPPING BOX.

mailto: NSWC_IHEODTD_G1_PHST_ISEA.fct@navy.mil?Subject=SPI-PHST-250C mailto: NSWC_IHEODTD_G1_PHST_ISEA.fct@navy.mil?Subject=SPI-PHST-250C

SPI-PHST-250

2. DATE 3. CURRENT REVISION

C

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

CORD ASSEMBLY, DETONATING

8. UNIT OF ISSUE

EACH

UNPACKING INSTRUCTIONS

YOUR COMMENTS AND QUESTIONS REGARDING THIS DOCUMENT ARE ENCOURAGED. PLEASE RESPOND TO: NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER, NAVAL SURFACE WARFARE CENTER (NSWC) INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD), DETACHMENT PICATINNY, CODE G11, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ 07806-5000, E-MAIL ADDRESS: NSWC_IHEODTD_G1_PHST_ISEA.fct@navy.mil

ORDER OF PRECEDENCE. IN THE EVENT OF A CONFLICT BETWEEN THE TEXT OF THIS DOCUMENT AND OTHER PUBLISHED REFERENCES, THE TEXT OF THIS DOCUMENT TAKES PRECEDENCE. NOTHING IN THIS DOCUMENT, HOWEVER, SUPERSEDES APPLICABLE LAWS AND REGULATIONS UNLESS A SPECIFIC EXEMPTION HAS BEEN OBTAINED.

SAFETY PRECAUTIONS. EXPLOSIVE DEVICES SHALL BE HANDLED, STORED, AND SHIPPED IN ACCORDANCE WITH THE GENERAL SAFETY PRECAUTIONS GIVEN IN THE SAFETY SUMMARY OF NAVAIR 11-100-1.1, FLEET SUPPORT FOR IN-SERVICE CARTRIDGES, CARTRIDGE ACTUATED DEVICES (CADS) AND PROPELLANT ACTUATED DEVICES (PADS).

1. TRANSPORT DETONATING CORD FIBERBOARD SHIPPING BOX TO UNPACKING AREA.

2. INSPECT FIBERBOARD SHIPPING BOX FOR EVIDENCE OF TAMPERING. REPORT ANY EVIDENCE TO SUPERVISOR.

3. SLIT SECURITY TAPE AND SEALS SO FIBERBOARD SHIPPING BOX MAY BE OPENED.

4. CAREFULLY CUT OR REMOVE PACKAGING TAPE AND OPEN FIBERBOARD SHIPPING BOX. REMOVE TOP LAYER OF

CUSHIONING MATERIAL.

5. CAREFULLY REMOVE AND UNWRAP DETONATING CORD.

6. TRANSFER DETONATING CORD TO DESIGNATED ASSEMBLY AREA.

7. RETAIN PROTECTIVE CAPS FOR REUSE.

8. REPLACE CUSHIONING MATERIAL IN FIBERBOARD SHIPPING BOX.

9. ONCE FIBERBOARD SHIPPING BOX IS EMPTY, REMOVE ALL PRE-EXISTING MARKINGS, EXCEPT UN MARKINGS, THAT

INDICATE THE BOX HAS CONTENTS INSIDE.

10. SET FIBERBOARD SHIPPING BOX ASIDE FOR DISPOSAL OR POSSIBLE REUSE.

11. IF REUSABLE, APPLY SERVICEABLE MATERIAL CONDITION TAG, ITEM 13 TO THE FIBERBOARD SHIPPING BOX.

ENSURE TAG IS NOTED THAT FIBERBOARD SHIPPING BOX IS EMPTY.

mailto: NSWC_IHEODTD_G1_PHST_ISEA.fct@navy.mil?Subject=SPI-PHST-250C

Text1: 10/04/2018