10-E2. Pasco County Testing Specifications 2006.pdf

PASCO COUNTY

ENGINEERING SERVICES DEPARTMENT

TESTING SPECIFICATIONS

FOR

CONSTRUCTION OF ROADS, STORM

DRAINAGE, AND UTILITIES

OCTOBER 2006

BOARD OF COUNTY COMMISSIONERS:

STEVE SIMON, CHAIRMAN

ANN HILDEBRAND, VICE-CHAIRMAN

TED SCHRADER

PAT MULIERI, ED.D.

JACK MARIANO

JOHN J. GALLAGHER

COUNTY ADMINISTRATOR

BIPIN PARIKH, P.E.

ASSISTANT COUNTY ADMINISTRATOR

FOR DEVELOPMENT SERVICES

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TABLE OF CONTENTS

TOPIC PAGE

INTRODUCTION...................................................................................................................................................... i

EXCAVATION AND EMBANKMENT

STABILIZED SUBGRADE

LIMEROCK BASE

SOIL CEMENT BASE

ASPHALTIC CONCRETE

BACKFILL

Sanitary Sewer, Water Distribution, and Reclaimed Water Lines

Storm Sewer and Pipe Culverts

Structures Other Than Storm Sewers, Pipe Culverts, Sanitary Sewer, Water Distribution, and Reclaimed Water Lines

Pavement Open Cuts for Storm Sewers, Pipe Culverts, Sanitary Sewer, Water Distribution, and Reclaimed Water Lines

CONCRETE

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INTRODUCTION

It is to be understood that all roadways shall be designed and constructed in accordance with the applicable sections of the latest edition of the following:

1. Florida Department of Transportation, Manual of Uniform Minimum Standards for Design, Construction, and Maintenance for Streets and Highways.

2. Florida Department of Transportation, Standard Specifications for Road and Bridge Construction (reference abbreviation, FDOTSS).

3. Florida Department of Transportation, Flexible Pavement Design Manual.

4. Florida Department of Transportation, Roadway and Traffic Design Standards (reference abbreviation (FDOTDS).

However, in no instance shall the roadway standards be less than those required by the Pasco County Land Development Code.

Testing methods shown in this manual are referenced to the Florida Department of Transportation, Manual of Florida Sampling and Testing Methods, latest edition (reference abbreviation, FM).

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EXCAVATION AND EMBANKMENT

ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

REMARKS

Field density Nuclear or drive cylinder

FM1-T238

Method-A

FM1-T204

98% of FM5-521 (T180).

Each layer consisting of not more than 12" compacted thickness. Tests shall be at intervals of not greater than 500 L.F.

FDOTSS, Section 120.

Sieve Analysis

FM1-T027 (T27)

15% Maximum Passing No. 200 Sieve

Tests shall be at intervals of one (1) per 500 L.F. and any material change.

FDOTDS, Index 505 and

AASHTO M145.

Soil classification

Subsoil excavation *Remove organic and plastic materials to the required limits and backfill with suitable material.

* 24" Below base if subgrade is unstabilized, or 24" below subgrade if subgrade is stabilized.

FDOTDS, Index 500 and

AASHTO M145.

Liquid Limit Plasticity Index Organic Content

FM1-T089 (T89)

FM1-T090 (T90)

FM1-T267 (T267)

40% Maximum 10% Maximum 4% Maximum public/tech (5) 11/1/06

ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

REMARKS

STABILIZED SUBGRADE - TYPE B

Material Limerock bearing ratio

FM5-515 LBR 40 Under pavement or pavement with curb;

one (1) test per 500 L.F. randomly selected left, right, and centerline. One

(1) per street minimum.

FDOTSS, Section 160.

Liquid limit FM1-T089 40 Maximum. One (1) test per type of material.

Materials used for stabilizing are to be tested for liquid limit and plasticity before being blended. FDOTSS, Section 914.

Plasticity index FM1-T090 10 Maximum One (1) test per type of material.

Materials used for stabilizing are to be tested for liquid limit and plasticity before being blended. FDOTSS, Section 914.

Lab density Modified proctor FM5-521 One (1) per material or soil type.

The County Engineer may request additional samples to evaluate the material. FDOTSS, Section 160.

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ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

REMARKS

Field density Nuclear or drive cylinder

FM1-T238

Method-A

FM1-T204

98% of FM5-521 Under pavement, one (1) per 300 L.F.

randomly selected left, right, and centerline. Under curb or shoulder, one

(1) per 300 L.F. each side. One (1) per street minimum.

FDOTSS, Section 160.

Drive cylinder must be checked against nuclear meter for first three (3) tests. If correlation is within two (2) percentage points, the nuclear meter may be used for the balance of tests.

Thickness As per approved plan.

If not specified, assumed thickness 12".

One (1) at each density.

FDOTSS Section 160.

Subgrade may be stabilized deeper than shown on plans, but with no credit given for additional structural number value.

Thickness tolerance shall be ±1".

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ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

LIMEROCK BASE

Material Limerock bearing ratio

FM5-515 Minimum LBR 100. One (1) per 500 L.F. FDOTSS, Section 911.

Lab density Modified proctor FM5-521 One (1) per LBR test. The test lab shall supply a current lab density at the beginning of base work in the project.

Additional lab densities may be required by the County Engineer to evaluate the material source. FDOTSS, Section 200.

Field density Nuclear FM1-T238 Method-A

98% of FM5-521 One (1) per 300 L.F.

randomly selected left, right, and centerline. One (1) per street minimum.

FDOTSS, Section 200.

Thickness Minimum 3" core

Per approved plans. One (1) at each density. One (1) per street minimum.

FDOTSS, Section 285.

Thickness tolerance shall be ±½".

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ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

SOIL CEMENT BASE

Mix design Mix design submittal and work to be in accordance to FDOTSS, Section 270.

Material Compressive strength

FM5-520 60%-120% of design strength at age of seven (7) days.

Field-mix - Minimum one (1) test each change of material, but not less than one

(1) per 500 L.F.

randomly selected locations left, right, and centerline.

FDOTSS, Section 270.

NOTE: Excessive shrinkage cracking of ¼" or more in width may require repair.

Plant mix - One (1) test per day per mix design.

Two (2) tests per street minimum for either field or plant mix.

Lab density Standard proctor FM1-T134 One (1) per mix design for plant mix.

One (1) per day's processing for field mix.

FDOTSS, Section 270.

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ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

REMARKS

Field density Nuclear FM1-T238 Method-A

97% of lab density. One (1) per 300 L.F.

at randomly selected locations right, left, and centerline. One

(1) per street minimum.

FDOTSS, Section 270.

Thickness Minimum 3" core

Per approved plan. One (1) each density. One (1) per street minimum.

The acceptable tolerance is ±"½" not to change the asphalt thickness.

Curing Seven (7) day period. FDOTSS, Section 270.

ASPHALTIC CONCRETE

Laboratory density

FM1-T166 Minimum of one (1) per day per mix design.

FM1-T168 Method A sampling and testing at place of manufacture.

Mix design Mix temperature Master range is the mix temperature ±30°F.

Per FDOTSS, Section 330.

FM1-T168 Method B sampling from roadway.

Field density Core density FM1-T166 95% of the lab density per mix design.

Every 300 L.F. with a minimum of two (2) each street, or as approved by the County Engineer;

additional test as requested by the County Engineer.

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ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

REMARKS

Field density Nuclear density FM1-T238 Method B

95% of the lab density per mix design.

Every 300 L.F. with a minimum of two (2) each street, or as approved by the County Engineer;

additional test as required by the County Engineer.

May be substituted inter-changeably with core density above, as approved by the County Engineer, after the initial four (4) cores.

Stability and flow

Marshall FM5-511 FDOTTS, Section 331, Table 331-2.

Minimum of one (1) test per day per mix design.

In no case shall the mixture be reheated.

Gradation Sieve analysis of extracted aggregate

FM1-T030 Per mix design ±7.0% 1" to No. 4; ±5.5% No. 10; ±4.5% No. 40*; ±3.0% No. 80*; ±2.0% No. 200.

One (1) per day per mix design.

Extraction FM1-T164 Per mix design ±0.55% (one [1] test) see Table 331-5, FDOTSS.

One (1) per day per mix design.

Thickness Core Core borings Minimum acceptable thick ness shall be the specified minimum in the Land Development Code, but not less than the thickness approved in the plan's typical cross section.

One (1) each 300 L.F. at randomly selected locations left, right, and centerline; two (2) per street minimum.

Core diameter shall be 2" or greater. Measure-ments may be taken from core samples obtained for other tests but must meet frequency requirements. No under tolerance.

Smoothness and texture

Straightedge 15' rolling straightedge or 15' straightedge, as applicable.

3/16" per 15' for rolling straightedge.

3/8" per 15' for fixed straightedge.

Per FDOTSS, Section 330-13.

As required by the County Engineer.

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ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

REMARKS

Smoothness and texture

NOTE:

Texture of the finished surface of paving layers:

The finished surface shall be of uniform texture and compaction.

The surface shall have no pulled, torn, or loosened portions and shall be free of segregation, sand streaks, sand spots, or ripples. Any area of the surface which does not meet the foregoing requirements shall be corrected in accordance with FDOTSS, Section 330-13.4

*NOTE: Where Type S asphaltic concrete is specified, the equivalent fine Type Superpave (SP) Asphaltic Concrete may be substituted as follows:

FDOTSS, Section 334.

Type S-I……………….Type SP-12.5 Type S-II………………Type SP-19.0 Type S-III……………...Type SP-9.5 public/tech (12) 11/1/06

ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

BACKFILL

Backfill for roadbed including 8' shoulder area from edge of pavement or back of curb.

Sanitary Sewer, Water Distribution, Utility Crossings, and Reclaimed Water Lines

Material All material used for backfill shall be free from large lumps, clay, wood, or other extraneous material. FDOTSS, Section 125-8.

Method Backfilling shall be done according to the illustration shown on Page 8. Hydraulic method of backfill is not acceptable. Backfilling under wet conditions shall conform to FDOTSS, Section 125-8.

Lab density Modified proctor FM5-521 (T180) One (1) per material of same source.

Field density Nuclear or drive cylinder

FM1-T238

Method A

FM1-T204

98% of lab density. First test at 2' over top of pipe. Test every 1' thereafter up to bottom of subgrade. Tests shall be at intervals no greater than 300 L.F.

Backfilling outside the shoulder area in all stages shall be to a firmness equal to that of the soil adjacent to the trench.

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ITEM TEST METHOD MINIMUM

STANDARD

FREQUENCY OF

TEST

REMARKS

One (1) set of tests per every 4th utility lateral crossing, with a minimum of one (1) set of tests between each pair of utility structures.

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BACKFILL STAGES

Sanitary Sewer, Water Distribution, and Reclaimed Water Lines

STAGE 1 - THE BEDDING OF THE PIPE SHALL COMPLY WITH

STANDARDS FOR DESIGN AND CONSTRUCTION OF

WATER AND WASTEWATER FACILITIES, SECTION B.I.3.3.

IN THE FIRST STAGE, THE CONTRACTOR SHALL PROVIDE

ADEQUATE COMPACTED FILL BENEATH THE HAUNCHES

OF THE PIPE TO TWO (2) FEET OVER THE TOP OF THE

PIPE TO CONTAIN AND CONTROL THE PIPE TO PROPER

LINE AND GRADE, AND PROVIDE ADEQUATE SUPPORT

FOR THE REMAINDER OF THE BACKFILL AND ROADWAY

OR OTHER STRUCTURES PLACED THEREON.

DENSITY TESTING REQUIRED IN THE TOP TWELVE (12)

INCHES.

STAGE 2 - IN THE SECOND STAGE, THE REMAINDER OF THE

TRENCH SHALL BE BACKFILLED WITH SUITABLE MATE-

RIAL IN LAYERS NOT TO EXCEED ONE (1) FOOT IN

THICKNESS COMPACTED.

DENSITY TESTS WILL BE TAKEN AT ONE (1) FOOT

INTERVALS IN STAGE 2 UP TO THE BOTTOM OF THE

SUBGRADE.

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Storm Sewer and Pipe Culverts

ITEM TEST METHOD MINIMUM STANDARD FREQUENCY OF TEST REMARKS

Material All material used for backfill shall be free from large lumps, clay, wood, or other extraneous material.

FDOTSS, Section 125-8.

Method Backfilling shall be redone according to FDOTSS, Section 125-8.3.1. Hydraulic method of backfill is not acceptable. Backfilling under wet conditions shall conform to FDOTSS, Section 125-8.

Lab density Modified proctor FM5-521 (T180) One (1) per material of same source.

Field density Nuclear or drive cylinder

FM1-T238

Method A

FM1-T204

98% of lab density.

One (1) set of tests per crossing, with a minimum of one (1) set of tests between each pair of structures.

Tests shall be made at intervals no greater than 400 L.F.

FDOTSS, Section 125-8.

In Stages 1 and 2 of backfill, each 6" layer of compacted thickness, and in Stage 3, each 12" layer of compacted thickness, shall be tested. See illustration, Pg. 10.

Backfilling outside the shoulder in all stages shall be to a firmness equal to that of the soil adjacent to the pipe trench.

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BACKFILL STAGES

Storm Sewers and Pipe Culverts

STAGE 1 - THE MATERIAL BENEATH THE HAUNCHES OF THE PIPE

AND ABOVE ANY BEDDING REQUIRED SHALL BE

PLACED IN SIX (6) INCH LAYERS (COMPACTED

THICKNESS) AND COMPACTED WITH MECHANICAL

TAMPERS.

STAGE 2 - THE MATERIAL ALONG THE SIDE OF THIS PIPE AND TO A

POINT AT LEAST ONE (1) FOOT ABOVE THE PIPE SHALL

BE PLACED IN SIX (6) INCH LAYERS (COMPACTED

THICKNESS) AND COMPACTED WITH APPROPRIATE

EQUIPMENT.

STAGE 3 - THE MATERIAL FROM THE TOP OF STAGE 2 TO THE

BOTTOM OF THE SUBGRADE OR FINISHED SURFACE OF

THE EMBANKMENT SHALL BE PLACED IN LAYERS NOT

TO EXCEED TWELVE (12) INCHES IN THICKNESS AND

COMPACTED WITH APPROPRIATE EQUIPMENT.

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Structures Other Than Storm Sewers, Pipe Culverts, Sanitary Sewer, Water Distribution, and Reclaimed Water Lines

Material All material used for backfill shall be free from large lumps, clay, wood, or other extraneous material

Method Backfill constructed in 12" lifts require each lift to be tested for density. Back-fill may be constructed in 36" lifts using granular materials with density tests taken every 12".

Hydraulic method of backfill is not acceptable.

Lab density Modified proctor FM5-521 (T180) One (1) per material of same source.

Field density Nuclear or drive cylinder FM1-T238

Method A F141-T204

98% of lab density. One (1) every 12" of backfill.

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Pavement Open Cuts for Storm Sewers, Pipe Culverts, Sanitary Sewer, Water Distribution, and Reclaimed Water Lines

Material All material used for backfilling shall be free from large lumps, wood, or other extraneous material.

FDOTSS, Section 125-8.

Base material will be new material, not reused from excavation.

Method Restoration of open cut shall be done as shown in diagram on Page 14.

Asphalt tests Marshall stability FM5-511 Per FDOT for specified mix.

"S" mixes shall not be less than 1,500 lbs.

One (1) per day per mix design.

Field Density FM1-T238 Method B

95% of lab density per mix design. One (1) per crossing or every 300 L.F.

Sieve analysis of extracted aggregate

FM1-T030 Per mix design. One (1) per day per mix design.

Extraction FM1-T164 Per mix design. One (1) per day per mix design.

Thickness Core borings Twice the thickness of original asphalt.

One (1) per crossing cut or every 300 L.F.

Limerock base Limerock bearing ratio FM5-515 LBR 100 One (1) per crossing cut or 500 L.F.

Lab density, modified proctor FM5-521 One (1) per material source.

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ITEM TEST METHOD MINIMUM STANDARD FREQUENCY OF TEST REMARKS

Field density FM1-T238

Method A 98% of lab density. One (1) per crossing cut or one (1) per

300 L.F.

Limerock base Thickness Core boring - Minimum 3" core

Twice the original base thickness or 10", which ever is greater.

One (1) per crossing cut or one (1) per 500 L.F.

Trench cut or shoulder backfill

Lab density, standard proctor

FM5-525 One (1) per uniform material.

Field density nuclear or drive cylinder

FM1-T238

Method A

FM1-T204

98% of FM5-521 (T180). One (1) each 12" compacted lift in crossing cut or each 12" compacted lift at 300 L.F.

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OPEN CUT

RESTORATION

GENERAL NOTES:

1. REPLACEMENT ASPHALT SHALL BE TWICE THE ORIGINAL

PAVEMENT THICKNESS WITH A MINIMUM OF TWO (2) INCHES

AND SHALL BE TYPE S-1 OR S-3 ASPHALT.

2. REPLACEMENT BASE SHALL BE NEW MATERIAL NOT REUSED

FROM EXCAVATION. ACCEPTABLE BASE ALTERNATIVE SHALL

BE TYPE ABC OR BETTER ASPHALT PLACED AT A TOTAL

THICKNESS OF SIX (6) INCHES.

3. AREA 1 - BACKFILL SHALL BE PLACED IN SIX (6) INCH LIFT WITH

EACH LIFT COMPACTED TO 100% OF FM1-T238 USING

MECHANICAL TAMPERS.

4. AREA 2 - BACKFILL SHALL BE PLACED IN TWELVE (12) INCHES

LIFTS WITH EACH LIFT COMPACTED TO 100% OF FM1-T238,

USING APPROPRIATE COMPACTING EQUIPMENT.

5. AREA 3 - LIMEROCK (LBR 100) BASE SHALL BE CONSTRUCTED

IN LIFTS NOT GREATER THAN SIX (6) INCHES COMPACTED

THICKNESS, AND HAVE A DENSITY EQUAL TO 100% OF

FM1-T238, METHOD A.

6. FLOWABLE FILL MAY BE PLACED ABOVE AREA 1 UP TO THE

BOTTOM OF THE RESTORED BASE. MIX DESIGN SHALL

CONFORM TO FDOTSS, SECTION 121.

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CONCRETE

Material Compressive strength (twenty-eight [28] days)

FM1-T022 and

FM1-T023

Minimum 3,000 psi or per design. Set of three (3) cylinders per each day's placement or each 50 c.y.3

FDOTSS, Section 346.

*Note: Total cementitious materials shall be minimum 508 lb/yd3 or per design. Water/cementitious materials ratio shall be maximum 0.50 lb/lb or per design.