1-Air_Munition_SpecificationsAir_SPEC.pdf

AIRMUNITION SPECIFICATION

FD2020-22-50069

NSNs: See pages 3 - 6

1. The contractor shall provide an advanced Report of Shipment (REPSHIP) to the consignee no later than 24 hours prior to the shipment arrival, and for ammunition shipments no later than two hours after shipment departure. A (REPSHIP) shall include all the following data in accordance with Attached REPSHIP.

2. Contractor shall contact their nearest Defense Contract Management Agency (DCMA) Office for transportation guidance and assistance for all Foreign Military Sales (FMS) deliveries prior to shipment; and ensure that the DCMA provides one information copy of completed Notice of Availability (NOA) including FMS case and requisition numbers by mail to:

AFLCMC/EBHMB Attn: FMS Transportation 6043 Elm Lane, Hill AFB, UT 84056-5819, or Fax to: (801) 777-1089 or Email to ooalc.gacp.transportation@us.af.mil.

3. Department of Defense Identification Code (DODICs): See pages 3 - 6

4. Ammunition Data Cards (ADC) shall be filled out; input in accordance with Attachment 2, Statement of Work – Ammunition Data Cards; and state quantity/serial number of lot acceptance test units in the remarks block. One hard copy of the ADC shall accompany shipments to each shipping location. CDRL (DI-MISC-80043B)

5. Items shall be marked in accordance with CAD/PAD Item Marking Instruction Version 1.5, 1 May 2019, reference attachment.

6. Shelf Life Code marking NOT required per MIL-STD-129R.

7. Hazard Classification Information:

Hazard Class/Division: 1.4 Storage Compatibility Group: S DOT Marking/Proper Shipping Name: EX* DOT Class/Hazard Class: 1.4S DOT Label/Shipping Label: Explosive 1.4S UN Serial No.: 0349 UN Proper Shipping Name/UN No: Articles Explosive Nos (HNs)

NEW for all packaging/shipping documents shall reflect the NEW identified above per JHCS or IHC. .

If NEW is altered to adjust item performance and is greater than the weight listed, an ECP shall be submitted to the government prior to manufacturing or at least 60 days prior to shipping and shall include the SDS (formerly MSDS) and applicable supporting documentation.

8. All Engineering Change Proposals (ECPs), Notice of Revisions (NORs), and Request For

Variances (RFVs formerly RFD/RFWs) affecting the approved product baseline configuration, acceptance test procedures, or manufacturing process of any item(s) on this contract shall be in accordance with EIA-649-B. Major ECPs with NORs and Critical/Major RFVs shall be submitted to the responsible Government Engineering Authority for review/disposition by CCB.

Minor/Administrative ECPs with NORs and Minor RFVs shall be processed by the:

COGNIZANT GOVERNMENT ENGINEER

ECPs -- CDRL (DI-SESS-80639E) NORs – CDRL (DI-SESS-80642E) RFVs – CDRL (DI-SESS-80640E)

Distribution Statement: __B_, Reason: ___Admin or Operational Use__(ref. DoD 5230.24)

9. Item(s) must pass both gross and fine leak checks. MIL-STD-883K(2), Method 1014.16 may be used as guidance. The existing leak rate limit established for this item(s) will remain the same.

Contractor shall generate a Lot Acceptance Test Plan (LATP/ATP) with an analysis or test results showing compliance for Hill AFB engineering approval at least 90 days prior to commencement of Lot Acceptance Testing allowing for 30 days approval time after submission.

CDRL (DI-QCIC-80553A)

10. Lot Acceptance Test Requirements are: IAW Latest Govt Approved Vendor ATP

Contractor

11. The contractor shall furnish a Lot Acceptance Test/Inspection Report in the following system(s): WAWF

CDRL: (DI-NDTI-80809B)

12. LOT ACCEPTANCE TEST: In the event of an end item failure, the contractor shall notify the PCO/ACO and Air Force Engineering Organization within 1 business day.

Air Force Engineering Organization: AFLCMC/EBHJ Organization E-mail: quinn.tidwell@us.af.mil

13. In the event of test failure(s), a Failure Summary and Analysis Report with proposed corrective actions/recommendations is required. CDRL: (DI-SESS-80255B)

14. If Hexanitrostilbene (HNS) explosive material is used in the manufacture of this item, the HNS shall meet the requirements of Government Document WS5003F (or latest revision), Purchase Description of HNS Explosive; and maximum particle size shall not exceed 250 microns.

15. The age of the energetic materials and components (i.e. ALL explosives, propellants, pyrotechnics, cartridges, and/or initiators) used in the manufacture of these items or sub-components shall not exceed _36__ months based on the original manufacturing date. All energetic materials and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121 (http://www.pmddtc.state.gov/regulations_laws/itar.html).

16. Raw (non-blended) ingredients & materials used in blended/mixed energetic materials such as, but not limited to: fuels, oxidizers, binders, curatives, sensitizers, plasticizers, stabilizers etc., shall not exceed _36_ months since date of manufacture and comply with original manufacture’s Specification or MIL-STD. The government may waive the energetic and constituent material requirements listed above or portions thereof, on a case-by-case basis (when acceptable to the government) provided the contractor furnishes all details of the reason for the waiver and the age, lot numbers, traceability, and other pertinent information/ test data and Certificate of Analysis/ Conformance (COA/COC) of the subject materials or components.

The waiver shall be submitted as a RFV and may be subject to, but not limited to, conditions such as sensitivity testing, stabilizer and analysis and/or dehumidification at vendor’s cost;

therefore, vendor must plan accordingly. RFV not required provided vendor has approved energetic material and constituent management and recertification plan approved by HAFB technical authority for this specific contract and contract is executed with materials in compliance with said plan. Recertification test data for materials shall be provided by vendor upon request at no additional charge to the government. All raw ingredients, materials and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121.

17. These items are designated as Critical Safety Items (CSI). Documentation for critical characteristics may be found in the contract, TDP, assembly/inspection procedures or QALI.

MRB approval authority shall be retained by government engineer. Other characteristics requiring inspection or special oversight from DCMA:

18. Approval from government engineer is required prior to rework and repair of nonconforming material (see Attachment Clause ES7034)

19. Diminishing Manufacturing Sources and Material Shortages (DMSMS) Management Plan

CDRL (DI-MGMT-81948)

20. Vendor shall submit a Bill of Materials (BOM) for Diminishing Manufacturing Sources and Material Shortages (DMSMS) Management. CDRL (DI-PSSS-81656B)

21. Contracts involving ammunition and explosives (AE) will contain:

- DFARS Title 48 Part 252.223-7002, Safety Precautions for Ammunition and Explosives

- DFARS Title 48 Part 252.223-7003, Change in Place of Performance - Ammunition and Explosives Additionally, if the scope of work includes air shipment of explosives, the safety specification should require contractor compliance with:

- AFMAN 24-204(I), Preparing Hazardous Materials for Military Air Shipments

NSN PART NUMBER DODIC NOUN

1377-01-333-9317ES 7829332-50 ZY78 Explosive Cord Set

1377-01-069-7776ES 7829332-10 ZY36 SMDC Cord Set

1377-01-069-7777ES 7829332-30 ZY37 SMDC Cord Set

1377-01-015-9058 50595-151AH

812503-151AH

SM72 SMDC Line

1377-01-015-9060 50595-159AH

812503-159AH

SM74 SMDC Line

1377-01-016-3218 50595-303AH

812503-303AH

SN08 SMDC Line

1377-01-017-4529 50595-161AH

812503-161AH

SN20 SMDC Line

1377-01-251-8532 50595-439AH

812503-439AH

SH53 SMDC Line

1377-01-251-8523 50595-423AH

812503-423AH

SH46 SMDC Line

1377-01-318-7693 50595-501AH

812503-501AH

SN88 SMDC Line

1377-01-318-7692 50595-505AH

812503-505AH

SN89 SMDC Line

1377-01-037-8573 50595-391AH

812503-391AH

SN43 SMDC Line

1377-01-018-8721 50595-153AH

812503-153AH

SN34 SMDC Line

1377-01-027-0137 50595-359AH

812503-359AH

SN38 SMDC Line

1377-01-014-2407 50595-353AH

812503-353AH

SM66 SMDC Line

1377-01-017-4539 50595-295AH

812503-295AH

SN30 SMDC Line

1377-01-017-4537 50595-279AH

812503-279AH

SN28 SMDC Line

1377-01-015-9077 50595-265AH

812503-265AH

SM91 SMCD Line

1377-01-015-9065 50595-177AH

812503-177AH

SM79 SMDC Line

1377-01-251-8530 50595-443AH

812503-443AH

SH51 SMDC Line

1377-01-251-8536 50595-487AH

812503-487AH

SH57 SMDC Line

1377-01-016-3221 50595-319AH

812503-319AH

SN11 SMDC Line

1377-01-251-8543 50595-453AH

812503-453AH

SH64 SMDC Line

1377-01-015-9062 50595-167AH

812503-167AH

SM76 SMDC Line

1377-01-015-9061 50595-165AH

812503-165AH

SM75 SMDC Line

1377-01-015-9057 50595-143AH

812503-143AH

SM71 SMDC Line

1377-01-015-9056 50595-133AH

812503-133AH

SM70 SMDC Line

1377-01-016-3213 50595-115AH

812503-115AH

SN02 SMDC Line

1377-01-251-8542 50595-467AH

812503-467AH

SH63 SMDC Line

1377-01-016-3219 50595-307AH

812503-307AH

SN09 SMDC Line

1377-01-017-4526 50595-369AH

812503-369AH

SN17 SMDC Line

1377-01-015-9072 50595-195AH

812503-195AH

SM86 SMDC Line

1377-01-251-8527 50595-447AH

812503-447AH

SH42 SMDC Line

1377-01-251-8525 50595-473AH

812503-473AH

SH48 SMDC Line

1377-01-251-8524 50595-431AH

812503-431AH

SH47 SMDC Line

1377-01-251-8528 50595-427AH

812503-427AH

SH44 SMDC Line

1377-01-251-8535 50595-463AH

812503-463AH

SH56 SMDC Line

1377-01-015-9063 50595-169AH

812503-169AH

SM77 SMDC Line

1377-01-252-9822 50595-449AH

812503-449AH

SH65 SMDC Line

1377-01-251-8541 50595-429AH

812503-429AH

SH62 SMDC Line

1377-01-013-9250 50595-335AH

812503-335AH

SM59 SMDC Line

1377-01-016-3208 50595-377AH

812503-377AH

SM97 SMDC Line

1377-01-016-3209 50595-379AH

812503-379AH

SM98 SMDC Line

1377-01-016-3211 50595-383AH

812503-383AH

SN01 SMDC Line

1377-01-314-5165 50595-497AH

812503-497AH

SN87 SMDC Line

1377-01-314-5164 50595-493AH

812503-493AH

SN86 SMDC Line

1377-01-314-5163 50595-495AH

812503-495AH

SN85 SMDC Line

1377-01-314-5162 50595-499AH

812503-499AH

SN84 SMDC Line

1377-01-252-9821 50595-471AH

812503-471AH

SH49 SMDC Line

1377-01-033-3361 50595-347AH

812503-347AH

SN40 SMDC Line

1377-01-018-2110 50595-337AH

812503-337AH

SN32 SMDC Line

1377-01-017-4538 50595-291AH

812503-291AH

SN29 SMDC Line

1377-01-017-4535 50595-259AH

812503-259AH

SN26 SMDC Line

1377-01-017-4534 50595-199AH

812503-199AH

SN25 SMDC Line

1377-01-017-4525 50595-367AH

812503-367AH

SN16 SMDC Line

1377-01-016-3216 50595-287AH

812503-287AH

SN06 SMDC Line

1377-01-016-3212 50595-385AH

812503-385AH

SN02 SMDC Line

1377-01-016-3204 50595-331AH

812503-331AH

SM93 SMDC Line

1377-01-015-9076 50595-255SH

812503-255AH

SM90 SMDC Line

1377-01-015-9075 50595-253AH

812503-253AH

SM89 SMDC Line

1377-01-014-2405 50595-351AH

812503-351AH

SM64 SMDC Line