This $404,595 National Science Foundation (NSF) Engineering program grant, awarded to the University of Delaware on March 1, 2024, supports research to enhance multi-material additive manufacturing (3D printing) through the use of advective assembly techniques. The project aims to develop modular 3D printing nozzles capable of rapidly structuring and depositing multi-material composites at higher resolution and volumetric throughput than conventional methods. This could enable new applications...
The National Science Foundation awarded a $567,121 Project Grant to Michigan State University under the Engineering (47.041) federal grant program. The grant funds fundamental research to develop a new metal additive manufacturing process using light projection of mixtures of photopolymer and metal powder. Rather than point-by-point printing, the proposed process would use digital light projection to cure an entire layer of photopolymer mixed with metal powder. This could enable high-speed...
This $122,531 Project Grant awarded by the National Science Foundation (NSF) Engineering program (CFDA 47.041) supports research into fabricating columnar-grained microstructures and single crystals of nickel-based superalloys through directional recrystallization of additively manufactured materials. The goal is to develop a cost-effective method for producing nickel-based superalloy turbine blades, a key component in jet engines that currently cost over $15,000 each. The project will...
This National Science Foundation (NSF) Project Grant award, funded under the NSF Engineering program (CFDA 47.041), provides $1,100,000 to Southern University and A&M College (SUBR) to acquire an advanced laser powder bed fusion 3D printer for multi-material additive manufacturing research and education. The project aims to enhance engineering research and workforce development, particularly among underrepresented groups, through hands-on experience with this cutting-edge additive...
This Project Grant award from the National Science Foundation (NSF) Engineering program (CFDA 47.041) provides $538,225 to Dartmouth College to conduct research on fabricating columnar-grained microstructures and single crystals of nickel-based superalloys through directional recrystallization of additively manufactured materials. The goal is to develop a cost-effective method for producing nickel alloy turbine blades, a critical component in jet engines. The research will investigate the...
The National Science Foundation (NSF) awarded a $250,000 Project Grant to Cornell University under the Engineering CFDA program to develop fundamental research and manufacturing science for producing metal matrix composites via cold spray additive manufacturing. The 4-year project aims to advance the understanding of process-microstructure-property relationships for cold spraying metal matrix composites and leverage this knowledge for applications in aerospace, energy, and defense industries....
This $247,667 Project Grant from the National Science Foundation Division of Civil, Mechanical, and Manufacturing Innovation, under the Engineering federal grant program (CFDA 47.041), will fund collaborative research on laser powder-fed directed energy deposition (LP-DED) additive manufacturing. The University of Michigan will investigate fundamental interactions between high-speed metal particles and molten pools in LP-DED using synchrotron X-ray imaging and computational process modeling....
This $300,000 Project Grant awarded by the National Science Foundation (NSF) Engineering program (CFDA 47.041) will fund the development of new metallic materials for high-temperature applications critical to improving the efficiency of jet engines and turbines. The grant recipient, The Ohio State University, will work with collaborators at NASA Glenn Research Center, GE Aerospace, and the Air Force Research Laboratory to utilize a novel additive manufacturing approach to create oxide dispersion...
This $118,700 Project Grant from the National Science Foundation's Engineering program (CFDA 47.041) supports the acquisition of an ultrasonic atomization and alloying platform for additive manufacturing research and education at the University of Louisville. The platform will enable production of custom metal powders for additive manufacturing technologies using an ultrasonic method to fabricate powders from traditional raw materials, including those with extremely high melting points. This...
This Project Grant award from the National Science Foundation's (NSF) Engineering program (CFDA 47.041) supports fundamental research on "digital alloying" - a manufacturing process that uses metal precursor inks and additive manufacturing to fabricate metal alloy parts with controlled composition and microstructure. The $200,000 award to New Mexico State University (NMSU) aims to develop an understanding of how the digital printing of multi-metal precursor inks affects the...