Information_on_explosion_proof_plugs.pdf

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Hydraulic Power Carts Federal contract opportunity
Solicitation number
W91ZRS18TA001
Issued by
Department of the Army

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1392 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2013 Eaton’s Crouse-Hinds Business

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Applications:

BHR dead front interlocked receptacles and switches with BHP plugs are used:

• To supply power to portable electrical equipment such as motor-generator sets, compressors, heating and cooling units, lighting systems, conveyors, and similar equipment

• Primarily in areas which are hazardous due to the presence of hydrogen or gases, or vapors of equivalent hazard such as manufactured gas

• In damp, wet, or corrosive locations

• Indoors or outdoors in hydrogen areas of process industries, missile bases where hydrogen fuel is used, and gas manufacturing plants

Features:

• BHR receptacles feature a built-in rotary switch which is operated automatically when the plug is inserted and withdrawn.

The switch, capable of making and breaking the circuit at full rated load, is operated by a helical blade in the center of the plug

• The plug and receptacle contacts cannot be made or broken under load. When the plug is inserted, the plug and receptacle contacts engage before the switch closes. When the plug is withdrawn, the switch opens before the plug and receptacle contacts disengage. This sequence of operation provides maximum safety in a dead front receptacle. Arcing is isolated in a flame and dust-tight chamber

• Operation is simple, safe and positive. To disconnect the portable device, the plug fastening ring is unscrewed and the plug simply pulled straight out. No separate interlock device or operating handle need be actuated

• Positive engagement without mismatching is assured by a distinct physical polarization of the plug and receptacle in every rating

• Plugs are furnished with pressure terminations. Receptacles are furnished with flexible leads for splicing to the supply conductors. A large threaded cover provides access to the wiring compartment

• As shown in the listings, assemblies are available for top, bottom or through feed conduit arrangements in 3/4" to 2" sizes

Grounding:

• BHR receptacles and BHP plugs are provided with an extra grounding pole. In plugs, provision is made for attachment of the grounding wire to the grounding pole.

In addition, direct connection is provided between the plug and receptacle housings and the grounding pole. In the receptacle, grounding is accomplished through the conduit system

Standard Materials:

• Receptacle housings – copper-free aluminum

• Seals – malleable iron

• Plug exteriors – copper-free aluminum

• Insulation – high impact glass filled phenolic

• Contacts – brass

Standard Finishes:

• Copper-free aluminum – natural

• Malleable iron – electrogalvanized and aluminum lacquer

• Phenolic – natural (black)

• Brass – silver plated

Options:

• Special polarity – where two or more receptacles of the same ampere rating and number of poles are to be installed in the same areas for use on different voltages, alternate polarizations can be furnished. Details on request.

Electrical Rating Ranges:

• 30, 60 and 100 amperes, 480VAC

Certifications and Compliances:

• Class I, Division 1 and 2, Groups B, C, D

• Class II, Division 1 and 2, Groups F, G

• Class III

• NEMA: 3, 4, 7BCD, 9FG, 12

• ANSI/UL Standard: 1010

CAUTION: To reduce the risk of ignition of hazardous atmospheres, do not use plugs or receptacles in Class II, Group F locations that contain electrically conductive dusts.

BHR/BHP in use.

BHR/BHP separated showing helical driver.

Dimensions In Inches:

BHR/BHP BHR only

BHR Dead Front Interlocked Receptacles with Factory Sealed Switch BHP Plugs

Cl. I, Div. 1 and 2, Groups B, C, D Cl. II, Div. 1 and 2, Groups F, G Cl. III

NEMA 3, 4, 7BCD, 9FG, 12

Explosionproof

Dust-Ignitionproof Raintight Wet Locations

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1393www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2013 Eaton’s Crouse-Hinds Business

BHR Dead Front Interlocked Receptacles with Factory Sealed Switch BHP Plugs, 480 VAC, 60–400 hertz

Cl. I, Div. 1 and 2, Groups B, C, D Cl. II, Div. 1 and 2, Groups F, G Cl. III

NEMA 3, 4, 7BCD, 9FG, 12

Explosionproof Dust-Ignitionproof Raintight Wet Locations

Receptacles Receptacles are supplied ready to install with a threaded cap. Through feed hubs are standard.

Sealing fittings, nipples and closure plugs ordered separately depending on application. Receptacles can be configured for Top Feed, Bottom feed or Through feed.

Amps Config. Hub Size (In.) Cat. #

2-wire, 3-pole 3/4 BHRC3382N 2-wire, 3-pole 1 BHRC3383N 3-wire, 4-pole 3/4 BHRC3482D 3-wire, 4-pole 1 BHRC3483D 4-wire, 5-pole 1 BHRC3583 NW 4-wire, 5-pole 11/4 BHRC3584 NW

2-wire, 3-pole 11/4 BHRC6384N 2-wire, 3-pole 11/2 BHRC6385N 3-wire, 4-pole 11/4 BHRC6484D 3-wire, 4-pole 11/2 BHRC6485D 4-wire, 5-pole 11/4 BHRC6584 NW 4-wire, 5-pole 11/2 BHRC6585 NW

2-wire, 3-pole 11/4 BHRC10384N 2-wire, 3-pole 11/2 BHRC10385N 3-wire, 4-pole 11/2 BHRC10485D 3-wire, 4-pole 2 BHRC10486D 4-wire, 5-pole 11/2 BHRC10585 NW 4-wire, 5-pole 2 BHRC10586 NW

Plugs Plugs mate to BHR receptacles. Plugs are supplied with threaded locking ring that threads onto receptacle housing for secure connection and environmental seal. Mechanical external cord grip and neoprene bushing provided for secure cord retention and environmental seal.

Amps Config. Cable Dia. Cat. #

2-wire, 3-pole .500 - .875 BHP3383N 2-wire, 3-pole .875 - 1.375 BHP3385N 3-wire, 4-pole .500 - .875 BHP3483D 3-wire, 4-pole .875 - 1.375 BHP3485D 4-wire, 5-pole .500 - .875 BHP3583 NW 4-wire, 5-pole .875 - 1.375 BHP3585 NW

2-wire, 3-pole .500 - .875 BHP6383N 2-wire, 3-pole .875 - 1.375 BHP6385N 3-wire, 4-pole .500 - .875 BHP6483D 3-wire, 4-pole .875 - 1.375 BHP6485D 4-wire, 5-pole .875 - 1.375 BHP6585 NW 4-wire, 5-pole 1.375 - 1.875 BHP6587 NW

2-wire, 3-pole .875 - 1.375 BHP10385N 2-wire, 3-pole 1.375 - 1.875 BHP10387N 3-wire, 4-pole .875 - 1.375 BHP10485D 3-wire, 4-pole 1.375 - 1.875 BHP10487D 4-wire, 5-pole .875 - 1.375 BHP10585 NW 4-wire, 5-pole 1.375 - 1.875 BHP10587 NW

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