B.08.02_Solicitation_final.pdf

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Welded Steel Flat Deck Barge Federal contract opportunity
Solicitation number
W912DQ19B1015
Issued by
Department of the Army Corps of Engineers Engineering District Kansas City

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Solicitation

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SEE ADDENDUM

(No Collect Calls)

W912DQ19B1015 27-Aug-2019

b. TELEPHONE NUMBER

816-389-3812

8. OFFER DUE DATE/LOCAL TIME

10:00 AM 26 Sep 2019

5. SOLICITATION NUMBER 6. SOLICITATION ISSUE DATE

AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

STANDARD FORM 1449 (REV. 2/2012)

Prescribed by GSA – FAR (48 CFR) 53.212

(TYPE OR PRINT)

(SIGNATURE OF CONTRACTING OFFICER)

ADDENDA ARE

26. TOTAL AWARD AMOUNT (For Gov t. Use Only )

23.

CODE 10. THIS ACQUISITION IS

SUCH ADDRESS IN OFFER

17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT

BELOW IS CHECKED

TELEPHONE NO.

W912DQ9. ISSUED BY

18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a. UNLESS BLOCK

7. FOR SOLICITATION

INFORMATION CALL:

a. NAME

JOSHUA M HIGGINBOTHAM

2. CONTRACT NO. 3. AWARD/EFFECTIVE DATE 4. ORDER NUMBER

(TYPE OR PRINT)

30b. NAME AND TITLE OF SIGNER 30c. DATE SIGNED 31b. NAME OF CONTRACTING OFFICER

30a. SIGNATURE OF OFFEROR/CONTRACTOR 31a.UNITED STATES OF AMERICA

0 27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1. 52.212-4. FAR 52.212-3. 52.212-5 ARE ATTACHED.

25. ACCOUNTING AND APPROPRIATION DATA

1. REQUISITION NUMBER

20.

ADDITIONAL SHEETS SUBJECT TO THE TERMS AND CONDITIONS SPECIFIED.

OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, AND 30

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS

ARE NOT ATTACHED

27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4. FAR 52.212-5 IS ATTACHED. ADDENDA ARE ARE NOT ATTACHED

(BLOCK 5), INCLUDING ANY ADDITIONS OR CHANGES WHICH ARE

SET FORTH HEREIN, IS ACCEPTED AS TO ITEMS:

. YOUR OFFER ON SOLICITATION

28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND RETURN

% FOR:SET ASIDE:UNRESTRICTED OR X

SMALL BUSINESSX

17a.CONTRACTOR/ CODE FACILITY

OFFEROR CODE

USACE, KANSAS CITY +

FEDERAL BLDG, CT-C

601 E 12TH ST RM 647

KANSAS CITY MO 64106-2896

18a. PAYMENT WILL BE MADE BY CODE

RATED ORDER UNDER

DPAS (15 CFR 700)

13a. THIS CONTRACT IS A

13b. RATING

CODE15. DELIVER TO CODE 966418 16. ADMINISTERED BY

12. DISCOUNT TERMS11. DELIVERY FOR FOB DESTINA-

TION UNLESS BLOCK IS

MARKED

X SEE SCHEDULE

14. METHOD OF SOLICITATION

RFQ IFB RFPX

USACE, KANSAS CITY +

AREA MANAGER

MO RIVER OFFICE 790 E 224 HWY

NAPOLEON MO 64074-7001

TEL: 816-389-3564 FAX: 816-389-2199

816-389-2029/2030FAX:

TEL: 816-389-3812 SERVICE-DISABLED

VETERAN-OWNED

SMALL BUSINESS

8(A)

HUBZONE SMALL

BUSINESS

SIZE STANDARD:

1,250

NAICS:

336611

X

OFFER DATED

29. AWARD OF CONTRACT: REF.

DELIVER ALL ITEMS SET FORTH OR OTHERWISE IDENTIFIED ABOVE AND ON ANY

COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO FURNISH AND

EMAIL:

TEL:

31c. DATE SIGNED

SEE SCHEDULE

SCHEDULE OF SUPPLIES/ SERVICESITEM NO. QUANTITY UNIT UNIT PRICE AMOUNT

24.22.21.19.

WOMEN-OWNED SMALL BUSINESS (WOSB)

ELIGIBLE UNDER THE WOMEN-OWNED

SMALL BUSINESS PROGRAM

EDWOSB

32g. E-MAIL OF AUTHORIZED GOVERNMENT REPRESENTATIVE

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS

(CONTINUED)

PAGE 2 OF149

ACCEPTED, AND CONFORMS TO THE CONTRACT, EXCEPT AS NOTED: ______________________________________________________

32a. QUANTITY IN COLUMN 21 HAS BEEN

RECEIVED INSPECTED

32b. SIGNATURE OF AUTHORIZED GOVERNMENT

REPRESENTATIVE

32c. DATE 32d. PRINTED NAME AND TITLE OF AUTHORIZED GOVERNMENT

REPRESENTATIVE

32e. MAILING ADDRESS OF AUTHORIZED GOVERNMENT REPRESENTATIVE 32f . TELEPHONE NUMBER OF AUTHORIZED GOVERNMENT REPRESENTATIVE

37. CHECK NUMBER

FINALPARTIALCOMPLETE

36. PAYMENT35. AMOUNT VERIFIED

CORRECT FOR

34. VOUCHER NUMBER

FINAL

33. SHIP NUMBER

PARTIAL

38. S/R ACCOUNT NUMBER 39. S/R VOUCHER NUMBER 40. PAID BY

41a. I CERTIFY THIS ACCOUNT IS CORRECT AND PROPER FOR PAYMENT

41b. SIGNATURE AND TITLE OF CERTIFYING OFFICER 41c. DATE

42a. RECEIVED BY (Print)

42b. RECEIVED AT (Location)

42c. DATE REC'D (YY/MM/DD) 42d. TOTAL CONTAINERS

STANDARD FORM 1449 (REV. 2/2012) BACK

Prescribed by GSA – FAR (48 CFR) 53.212

AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

SEE SCHEDULE

20.

SCHEDULE OF SUPPLIES/ SERVICES

21.

QUANTITY UNIT

22. 23.

UNIT PRICE

24.

AMOUNT

19.

ITEM NO.

W912DQ19B1015

Section B - Supplies or Services and Prices

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

Dock Barge

FFP

Design, construct, and test one Dock Barge for the Corps of Engineers, Kansas City District for use in support of its civil works maintenance and repair mission, in accordance with the attached specifications.

NET AMT

0001AA 1 Job

PLANNING, ENGINEERING, AND SCHEDULING

FFP

(The submittals required for Planning, Engineering, and Scheduling are listed in contract Clause H02.). This item is initiated only by a Notice To Proceed issued by the Contracting Officer.

FOB: Destination

0001AB 1 Job

CONSTRUCT, TEST, AND DELIVER

FFP

(The submittals for “Construct, Test, and Deliver” are listed in contract Clause H02.). This item is initiated only by a Notice To Proceed issued by the Contracting Officer. The Contractor may not start this item until he receives a Notice To Proceed for this item.

0002 1 Job

OPTION BARGE RAMP AND A-FRAME

FFP

Option for the Contractor to furnish all services required for the Installation and Testing of the barge ramp and A-Frame as specified in the Solicitation. The Contractor may not start this item until he receives a Notice To Proceed for this item.

0003 1 Job

OPTION RAMP WINCH AND GENERATOR

FFP

Contractor to furnish all services required for the Installation and Testing of the ramp winch and generator as specified in the Solicitation. The Contractor may not start this item until he receives a Notice To Proceed for this item.

0004 1 Job

OPTION WINCHES AND ELECTRICAL SYSTEM

FFP

Contractor to furnish all services required for the Installation and Testing of the winches and electrical system as specified in the Solicitation. The Contractor may not start this item until he receives a Notice To Proceed for this item.

LOCATION

INSERT LOCATION OF THE FACILITY WHERE THE WORK WILL BE PERFORMED:

The Government may reject an offer as non-responsive if it is materially and mathematically unbalanced as to price for any offered item or combination of offered items. An offer is unbalanced when it is based on prices significantly less than cost for some work and prices, which are significantly overstated for other work.

If the Government exercises any of the optional line items (0002AA, 0003AA, 0004AA), the options will be exercised within 120 days from the award of the contract.

Section C - Descriptions and Specifications

DESCRIPTION/SPECIFICATION/WORK

PART I – THE SCHEDULE – SECTION C

DESCRIPTION/SPECIFICATION/WORK STATEMENT

C000 GENERAL

C001 PROJECT OVERVIEW

The Kansas City District (NWK) of the U.S. Army Corps of Engineers (USACE) has issued this solicitation to acquire a new barge. The completed vessel will be placed in service with the Kansas City District of the U.S. Army Corps of Engineers and will be used by the District in support of their civil works maintenance and repair mission.

The completed vessel shall be ABS classed.

C002 CONTRACT OVERVIEW

For this contract, the Contractor shall include, as a minimum, all costs to provide and deliver the following:

Using the contract and reference drawings provided in the procurement package, complete the design for production and fabrication of the barge under the following Contract Line Item Numbers (CLINs) to include all required installation materials and consumables:

o CLIN 0001AA (Planning, Engineering, and Scheduling) and CLIN 0001AB (Construct, Test, Deliver): Fabrication of the barge and superstructure, to include finalization of engineering for the design of the loading ramp, A-Frame, and lifting system.

o OPTIONAL CLIN 0002: Fabrication of loading ramp and A-Frame as designed in CLIN 0001AA (Planning, Engineering, and Scheduling).

o OPTIONAL CLIN 0003: Procurement and installation of one (1) ramp winch, one (1) generator, and wire rope sufficient to lift the loading ramp.

o OPTIONAL CLIN 0004: Procurement and installation of one (1) ramp winch, one (1) generator, two (2) “barge moving system” winches, two (2) mooring winches, and four (4) breasting winches.

Fabricate one barge in accordance with the specifications of this contract.

Test all barge related equipment, systems, piping, and electrical systems installed during CLIN 0001AB and each exercised optional CLIN.

All necessary ABS reviews and technical support during construction.

Deliver the completed barge to a designated location.

Final Acceptance Demonstrations at the Corps’ designated point of Final Acceptance of the completed barge.

C003 STANDARDS

The barge shall be designed and constructed in accordance with the latest edition and interpretations of the rules, regulations, and requirements and standards of the Legislation, Regulatory Agencies, and technical organizations listed as follows or as stipulated in the respective specification clause:

U. S. Army Corps of Engineers, Publication No. EM 385-1-1, “Safety and Health Requirements Manual.”

http://www.publications.usace.army.mil/Portals/76/Publications/EngineerManuals/EM_385-1-1.pdf

International Association of Classification Societies (IACS) Guide No. 47 “Shipbuilding and Repair Quality Standard”

American Bureau of Shipping (ABS) “Rules for Building and Classing Steel Vessels for Service on Rivers and Intracoastal Waterways”

American Bureau of Shipping (ABS) “Rules for Building and Classing Steel Vessels” Part 2 – Rules for Materials and Welding

33 CFR Subchapter E – USCG, Inland Navigation Rules 46 CFR Subchapter C – Uninspected Vessels. USCG inspection and certification is not required.

46 CFR Subchapter S – Part 170, Subpart E – Weather Criterion 46 CFR Subchapter S – Part 174, Subpart B – Special Rules Pertaining to Deck Cargo Barges 46 CFR Subchapter J - Electrical Engineering American Welding Society (AWS) “Guide for Steel Hull Welding”, AWS D3.5.

The National Shipbuilding Research Program (NSRP 0490), January 1998, “Industrial Standards for Hull

Structural Penetration Design Criteria and Details.”

Institute of Electrical and Electronic Engineers Standards, Publication No. IEEE-45 – “Recommended

Practice for Electrical Installation on Shipboard.”

National Electric Code (NEC).

C004 CLASSIFICATION & CERTIFICATION

A. ABS CLASSIFICATION

The Contractor shall be responsible obtaining necessary regulatory body reviews and approvals, obtaining necessary inspections and surveys during construction and for the certification and classing of the vessel as:

ABS classification for “Maltese Cross ✠A-1 Barge, River Service Reinforcement ‘B.’” ABS Vessel ID No.: TBD

The recommended ABS point of contact is Mr. Robert Smith, who can be reached by phone, email or mail, at: (703) 519-9970, rsmith@eagle.org, or 1525 Wilson Blvd, Suite 625, Arlington VA 22209.

When steel construction commences, the Contractor shall coordinate with ABS to ensure the frequency of onsite inspections are not less than once every two weeks.

If the Contractor intends to launch, test, operate or tow the barge “out of class”, the Contractor must specifically advise ABS of such intent and incorporate any and all modifications required by that agency for such operation at no additional cost to the Government and at no additional contract time. Any such modifications which, in the opinion of the COR, affects the arrangements, operability, or suitability of the vessel shall be removed from the vessel by the Contractor at no additional cost or time and the vessel returned to new condition prior to Final Acceptance.

B. VESSEL DESIGN AND CLASSIFICATION REVIEW STATUS

The Government has developed the barge’s design and drawings in accordance with ABS rules and these specifications. The Government has initiated and is responsible for the initial ABS Class review process. This only includes the engineering review of the contract drawings listed in Section J. For the purpose of bidding, all of the contract drawings that have been submitted to ABS in this solicitation shall be assumed to be approved by ABS as issued.

The Government will be responsible for responding to and closing all ABS review comments, with the exception of “Technical” comments associated with final equipment, material selection, standard shipyard construction/installation details, and “Surveyor” comments.

The Contractor shall be responsible for all additional costs associated with applications, additional plan submittals, and inspections required to obtain such certification\documentation. In addition, the Contractor shall be responsible for all open ABS Surveyor comments and open technical comments related to final equipment, material selection, and standard shipyard construction/installation practices.

The ABS Eagle stamped drawings and review letters will be furnished to the successful bidder upon contract award.

The Government will also furnish all Open and Closed ABS review comments to the successful bidder. Responsibility for open technical comments, not associated with final equipment selection, material selection or standard shipyard construction/installation practice, will be transferred to the Contractor through a contract modification.

C. VESSEL OWNER & ADDRESS

For the ABS certificate of classification, the owner shall be listed as “U.S. Army Corps of Engineers, Kansas City District”. The owner’s address of record shall be listed as:

US ARMY CORPS OF ENGINEERS

KANSAS CITY DISTRICT

GASCONADE HARBOR FACILITY

1502 CORPS. RD.

GASCONADE, MISSOURI 65036

PHONE: (816) 389-3511

EMAIL: James.D.Rudy@usace.army.mil

D. ABS ENGINEERING MANAGER ACCESS & DISCLOSURE

The Marine Design Center (CEMDC) will be the “Owner’s Representative” on this project and all correspondence with ABS shall be made available to the COR. In order to facilitate the communication process and reduce the paperwork burden on all parties, the Contractor, and all sub-Contractors, shall utilize the ABS Eagle Construct Engineering Manager Portal (02E) for all drawing submittals and correspondence. The Contractor and all sub- Contractors shall make the necessary arrangements with ABS to ensure that the Marine Design Center is granted the following Oversight Permissions for this contract:

View project and drawing status View comments View transmittals Download approved drawings and review letters E-mail notification of approval E-mail notification of transmittal Status Disclaimer

The Marine Design Center’s ID/WCN number is 615255 and the point of contact with respect to the ABS Coordination/Engineering Manager Portal (02E) is Mr. Tim Keyser, Timothy.J.Keyser@usace.army.mil, phone: (215) 656-6850.

The Contractor shall ensure that, as a part of its contract with ABS, the Contractor authorizes ABS to disclose to and discuss with the Army Corps of Engineers any Rule or certification criteria issues, design assumptions and their impact on classification and certification, and any other technical considerations on which classification is to be based or which may affect future classification or certification of the vessel.

The Contractor shall authorize ABS to provide the Army Corps of Engineers at its request with a copy of all correspondence related to classification, statutory certification or other compliance verification for which ABS is responsible as it is promulgated and initially distributed. This is to include drawings and other engineering work requiring ABS approval as well as correspondence generated which relates to such approvals, including all such correspondence dealing with vendors.

In addition, the Contractor shall copy the Army Corps of Engineers with correspondence regarding classification, statutory certification and other compliance verification for which ABS is responsible. The Contractor shall also authorize ABS to establish and maintain contact with other certification, verification and compliance agents involved on the vessel being built.

Upon request by the COR, the Contractor shall request ABS to furnish the Government with the project comment list.

The list shall include open and closed technical and surveyor comments. The surveyor comments shall not only include comments generated during the drawing review process, but also comments generated by the ABS Surveyor during construction inspections. The comment list shall be sent directly from ABS to the COR via email as a .pdf file.

At the completion of the ABS review process, the Contractor shall provide all ABS “Eagle Stamped” drawings to the Government electronically in .pdf format.

C006 VESSEL IDENTIFICATION & PRINCIPAL CHARACTERISTICS

A. VESSEL IDENTIFICATION

The vessel to be acquired through this solicitation has been assigned the following name and Marine Design Center hull and project numbers:

MDC Hull Number 817 MDC Project Number 3007 Vessel Name TBD ABS Vessel ID Number TBD

The vessel name has not been selected at this time. For the purpose of initial documents and drawing preparation, the title used shall be:

“CENWK DOCK BARGE”

Upon selection of the official name for the vessel by the Government, the Contractor shall incorporate the name into all “As-Built” documents and the construction drawing of the name board and hull markings. The MDC hull number shall be used in lieu of an “Official Number”.

B. PRINCIPAL CHARACTERISTICS

These specifications are intended to describe the contract design for one inland river barge. The principal dimensions of the barge are:

Molded Length 196’-0” Molded Beam 35’-0” Breadth (Overall, Loading Ramp Raised) 46’-0” Molded Depth 11’-0” Design Draft (Unloaded) 3’-0”

C010 DEFINITIONS

The following definitions are applicable to phrases and acronyms used throughout this contract:

ABS – American Bureau of Shipping COR - Contracting Officer’s Representative - a member of the contract management and quality assurance team authorized by the Contracting Officer to perform certain administrative and managerial duties. A copy of the COR’s authority letter is furnished to the Contractor.

K.O. - Contracting Officer - A person with the authority to enter into, administer and/or terminate contracts and make related determinations and findings.

MDC – Acronym for the Marine Design Center.

QC - Quality Control - Quality Control is a function of the Contractor. Refer to clause E03. Quality Assurance (QA) is a function of the Government.

USACE – Acronym for United States Army Corps of Engineers.

USCG - Acronym for United States Coast Guard.

C025 CONTRACTOR QUALITY STANDARDS

A. GENERAL

The Contractor shall be responsible for the construction of a complete and functioning vessel.

Inspection by the Marine Design Center is for the purpose of verifying the proper function of the Contractor’s quality control measures and is not to be used as a substitute for control of quality by the Contractor.

Every effort shall be made during production planning to construct the vessel in an efficient sequence minimizing re-work and repair. Care shall be taken to assure the latest revisions of the Final Design plans are being used.

B. STRUCTURAL MATERIALS

Unless otherwise specified or noted on the contract drawings, all structural hull material shall be in accordance with the following specifications:

American Bureau of Shipping (ABS), “Rules for Building and Classing Steel Vessels” Welding Materials - ABS “Approved Welding Electrodes, Wire-Flux and Wire Gas Combination”.

Bolts, nuts and screws – ASTM A307-82, Specification for Carbon Steel Externally and Internally Threaded

Standard Fasteners.

C. STANDARD PARTS AND MATERIALS

All articles, fittings, equipment, machinery, supplies, and materials used in the construction and outfitting of the vessel shall be new, of the highest grade, free from defects and imperfections, and be the standard product of reputable manufacturers, to the maximum extent practicable. Any material not specified shall be the best of their kind for the purpose intended. All items shall be suitable for workboat application and meet the latest requirements of standard specifications published by National Agencies. No salvaged materials shall be used in the works. Spare parts and service shall be readily obtainable.

D. WORKMANSHIP

All labor shall be especially skilled for each kind of work and under competent direction.

Where work of one trade joins, passes through, or is on other work, there shall be no discrepancy or misfit when completed. In engaging one kind of work with another, marring or damage of previously acceptable construction shall be cause for rejection. All parts of the vessel intended to join or bear upon other parts shall have complete and solid contact and shall fit together without excessive cold work during erection. All faying surfaces shall be painted and be clean and smooth before bolting up. Shims or liners shall not be used for the purpose of overcoming a bad fit.

All frames and longitudinal members, where applicable, shall be provided with limber holes and/or snipes of adequate size to allow water in bilges to flow to the lowest point of each compartment. Limber holes shall also be provided to allow for the passage of air in tanks. Limber holes shall be located at the plate edge.

Ends of outstanding flanges shall be cropped. Lighting holes may be punched or flame-cut and all edges shall have burrs removed.

All holes for machinery mounting bolts shall be drilled or punched; burning is not acceptable. Holes in members having sharp curvature shall be avoided.

All hull casting shall be machined or ground to bear solidly against the connecting structure.

E. WELDERS

All welding under this contract shall be done only by welders who have successfully passed qualification tests accepted by the American Bureau of Shipping or other regulatory agency acceptable to ABS. The Contractor shall bear the expense of conducting these tests and shall certify, by name to the Contracting Officer, welders who have successfully passed the prescribed tests and hold current, valid certifications.

The Contractor shall require any welder to repeat these tests when in the opinion of the Contracting Officer’s Representative, the work of the welder indicates a reasonable doubt of his proficiency. In such cases the welder shall be re-certified as above if he successfully passed the retest; otherwise, he shall be disqualified until he has successfully passed the retest.

The Contractor shall maintain records of the individual welder’s certification during the course of the contract. The records are to be available for examination upon request of the Contracting Officer or his representative.

F. WELDING

All welding shall be in accordance with the current rules of the American Bureau of Shipping, except where stated otherwise. All welding equipment used on the work shall be of a modern type subject to close control. The electrodes used throughout the work shall be suitable for use with the parent metal at each weld, and be approved by ABS.

Welding procedures, as to direction, length, numbers and sequence of beads, shall be carefully planned to minimize lock-up stresses. Care shall be exercised to produce smooth even beads, especially on all exposed plating and fittings.

Beads shall be ground where directed by the Contracting Officer or his authorized representative.

The Contractor shall employ appropriate welding procedures and grounding connections to preclude the possibility of anodic erosion of the hull after launching.

A detailed description of all welding procedures being employed in the construction shall be available to the Contracting Officer or his authorized representative.

Additional welding information and standards are provided in Section J.

G. INSTALLATION

Materials and equipment shall be installed in accordance with the approved recommendations of the manufacturer, and in compliance of this specification and the contract documents. The installation shall be accomplished by workmen especially skilled for each kind of work and under competent direction.

The bridge deck structure, including all above deck column members, shall be prefabricated for installation onto the hull structure.

H. PLATE FAIRNESS

Steel plating shall be installed using proper welding procedures and sequences to insure fair, undistorted plating panels. The use of filler materials to surface unfair areas is not acceptable.

Maximum allowable plating distortion is depicted in the IACS Guide No. 47 “Shipbuilding and Repair Quality Standard”. Distortion shall not exceed the amounts in this guide.

I. CONSTRUCTION STANDARDS

All material, machinery and equipment shall be new, of current manufacture and suitable for the marine service intended. Spare parts and service shall be readily obtainable.

All material, unless otherwise specified in these specifications or in the drawings, shall be of commercial quality to ASTM, ANSI, or SAE specifications.

During construction and before delivery, the Contractor shall be responsible for protection of all material, equipment, etc., intended for the vessel.

The overweight tolerance of members shall be within the limits defined by the specifications of the American Society for Testing and Materials.

All materials shall be free of imperfections due to manufacturing processes and from defects which adversely affect appearance or serviceability.

All plating shall be neatly cut, fitted and welded. All sharp edges or projections which constitute a personnel hazard shall be removed or ground smooth. All notches shall have a radius to prevent stress concentrations.

Where aluminum must be attached to dissimilar metals or between dissimilar alloys of aluminum, fasteners shall be of stainless steel of an approved design with insulation as required to eliminate metal to metal contact.

All galvanizing shall be done after fabrication by the hot dip process, and the zinc shall be not less than 98% pure. In instances where some types of metals cannot be hot dip galvanized, zinc silicate coating may then be substituted.

C040 SCOPE OF WORK

A. CONTRACTOR’S RESPONSIBILITY

The contract consists of two phases:

Phase I Planning, Scheduling, and Engineering Phase II Construct, Test, and Deliver

In accordance with the two phases and any executed optional CLINs, the Contractor assumes complete responsibility for completing the final design, obtaining ABS classification and certification, and constructing, testing, and delivering the barge to meet the requirements of the contract. Should the Contractor determine at any time that he is unable to fulfill those responsibilities, he shall notify the COR immediately of the problem experienced and his proposed manner of correction.

B. CONTRACT LEVEL DESIGN

The contract drawings providing with the solicitation have been prepared in accordance with the ABS Rules as stated in contract Clause C004 and the performance specification of this solicitation. The drawings are currently under review by ABS. For the purpose of bidding, the Contractor shall assume the submitted drawings, as issued in this solicitation, are approved by ABS.

The contract drawings provide a contract level design assumed to be in accordance with ABS and suitable for bidding with confidence. The contract level design shall serve as the basis for the Contractor to complete the final design, as well as to prepare his construction and production drawings. Such Contractor engineering can include: secondary structure and foundations, electrical systems designs, piping and cable routings, miscellaneous details, complete material list, purchase specifications, shop drawings, construction details, As-Built drawings, and other engineering and technical development necessary to support administration, operation, and production practices. For specific design and engineering drawings and calculations required by the Contractor.

The Contractor shall not deviate from the contract level design without approval from KO.

C. DRAWING CHANGES

The contract drawings represent a contract level design and are not intended to be revised by the Contractor. The Contractor is expected to build the barge as shown in the contract drawings. The Government recognizes that minor design developments may be required to complete the final design and to suit the Contractor’s construction and business practices. All design developments shall be provided to the COR for approval and to confirm a contract modification is not required. If approved, any design developments shall be incorporated into the As-Built drawing package.

Should the Contractor find any issues with the engineering and design of the barge as it relates to this solicitation and contract drawing package, the Contractor shall bring it to the attention of the COR for resolution. If determined necessary by the Contracting Officer, an appropriate contract modification will be developed to address the issue.

D. DRAWINGS PROVIDED AND REQUIRED

1. Contract and Reference Drawings Provided

Contract drawings and reference drawings that are part of this solicitation are listed in contract Section J. All contract and reference drawings will be available to the successful bidder in SOLIDWORKS format.

The contract drawings reflect the contract level design described above.

The reference drawings that are part of this solicitation are intended to provide useful information that may have application to this procurement. The exact details presented in the reference drawings may not reflect the specific needs of the barge, but present the Contractor with a methodology to develop a specific system or design feature as identified in the specification. The Contractor shall not build from any reference drawing. It is the responsibility of the Contractor to use the written specifications and the contract and reference drawings to properly develop the final design and engineering drawings in order to construct the barge.

2. Final Design Drawings Required

Contract Section H, Clause H12, Engineering and Drawings, contains a list with the minimum drawings/calculations required to be finalized and/or developed by the Contractor for the final design.

For clarification purposes, the list in contract Clause H12 details the drawings by action groups. The action groups distinguish between separate categories based upon the engineering requirements to be completed by the Contractor.

The following is a description/definition of these categories:

Drawings To Be Finalized: as part of the scope of work for this effort, the Contractor shall be required to finalize a certain number of contract drawings to achieve a final design. These drawings have been included as contract drawings. The scope and extent of the necessary finalization has been explained in detail in each respective contract Clause. These drawings shall be updated and submitted to the Government and, if required for class, ABS for review and approval.

Drawings To Be Developed: the Contractor shall also be required to develop a certain number of drawings to achieve a final design to conform to the requirements of this solicitation. These drawings have been identified but do not currently exist. These drawings shall be developed and submitted to the Government and, if required for class, ABS for review and approval.

As-Built Drawings: the Contractor shall be required to provide a complete “As-Built” record of the vessel.

The requirements for the “As-Built” drawings are further defined in contract Clause H14.

As stated above, ABS may require some drawings to be submitted for review and approval in order to obtain class. It is the Contractor’s responsibility to coordinate and contract with ABS for any such reviews.

E. DEVIATIONS FROM THE CONTRACT DESIGN

Should the Contractor desire to deviate from this specification and/or the contract drawings, he shall submit his request in writing to the COR. Each proposed deviation requested shall be accompanied with a detailed analysis and comparison of the equipment, material or arrangement specified, and the equipment, material or arrangement proposed, including features, dimensions, performance characteristics, benefit to the Government, and compelling reason(s) why the deviation should be made. The request shall include, but is not limited to:

Desired deviation Reason(s) for the deviation Detailed analysis (as stated above) Impact on schedule Impact on cost Impact on weight, draft, and trim Impact of regulatory review and classification Supporting documentation (i.e. cut sheets, engineering drawings, photos, etc.

In the absence of compelling reasons for making the deviation, the Contractor’s proposal may be denied.

The Government will review the request and render a decision within 14 days of receipt of a complete request for deviation. Requests that do not provide all of the information identified above may not be reviewed within 14 days, or may be returned as incomplete, with no review action.

If approved, the Contractor shall be responsible for any cascading effects on the design, drawings or scientific reports as determined by the Government. The Contractor shall be responsible for integrating the deviation into the design at no increase in contract cost or no extension of contract completion.

The Contractor bears ultimate responsibility for satisfactory performance of all systems/arrangements impacted or affected by approved deviations as well as the operation of the completed vessel, as affected by the deviation.

No work deviation shall commence without a written approval from the KO.

If a deviation is approved by the COR, it is the sole responsibility of the Contractor to coordinate with ABS and provide any additional engineering effort to meet the conditions of classifications and this specification.

The Contractor shall bear all costs associated with any requested and/or approved deviations, including engineering, estimating, administrative and overhead, regulatory review and approval, construction and test and trials.

F. CONTRACT DESIGN PERFORMANCE RISK

For the purpose of developing the contract design package and obtaining ABS review and approval, parts and equipment displayed were coordinated with commercial suppliers. The Government assumes the performance risk for the systems as they are shown on the contract drawings and described in this specification. In addition, all of the items shown on the contract drawings were a part of the ABS review.

The Contractor shall provide and install all of the systems as they are shown on the contract drawings. All major pieces of equipment have performance characteristics shown on the contract drawings or described in the specifications.

If the Contractor selects equipment that is not as shown on the contract drawings or described in this specification, he shall be responsible for ensuring the overall system(s) performance is maintained, submitting cut sheets and details to the Government for review and approval; and if necessary re-engineering of the system(s) and revising of the drawings, and coordinating with ABS for class review and approval. For further details see contract Clause H15.

C100 SCIENTIFIC

All scientific data shall be provided in United States Customary System units of measurement (pounds, long tons, and feet). Data provided in other units will not be evaluated or considered.

C105 HULL GEOMETRY

A. CONTRACT DRAWINGS

817-B105-01 LINES PLAN

B. DESCRIPTION OF WORK

The hull geometry is defined as shown on the above contract drawing. The hull shall be constructed as shown on contract drawing #817-B105-01.

C. PRINCIPAL CHARACTERISTICS

The hull shall have the following principal dimensions:

Molded Length 196’-0” Molded Beam 35’-0” Breadth (Overall, Loading Ramp Raised) 46’-0” Molded Depth 11’-0”

C115 WEIGHT ESTIMATE

A. WEIGHT & CENTERS OF GRAVITY ESTIMATE

During Phase I, the Contractor shall develop a weight and centers of gravity estimate for the vessel. The report shall be organized in accordance with Marine Design Center’s Work Breakdown Structure (WBS). All applicable areas of the WBS shall be captured in the report, with appropriate margins applied based on the level of detail in the respective section. A 3” VCG margin shall be applied to the total weight estimate. The report shall be named and numbered 817-C115-01 WEIGHT ESTIMATE and submitted to the COR for review and approval.

B. WEIGHT & CENTERS OF GRAVITY CONTROL & MONITORING

The Contractor shall implement a careful weight estimating and monitoring procedure.

During Phase II, the Contractor shall update the weight and CG estimate monthly to ensure no adverse weight or trim conditions occur. The update shall reflect actual equipment, locations, quantity and location of piping and wiring runs, actual quantity and location of outfitting items, and any changes to the structural weight. The Contractor shall submit the final weight estimate update prior to the inclining experiment.

C. INCLINING AND DEADWEIGHT SURVEY

Upon completion of all work, and with the vessel in the lightship condition, the Contractor shall conduct an inclining test and deadweight survey. The inclining test shall be carried out in accordance with ASTM F 1321-14.

The Contractor shall be responsible for providing all inclining weights, pendulum setups, support equipment, and personnel at their own expense.

During Phase II of the Contract, the Contractor shall develop the incline experiment plan, direct the inclining experiment, record all data, and complete the inclining test report. The Contractor shall develop the inclining experiment plan and submit it to the COR and ABS as 817-C115-02 INCLINE EXPERIMENT PLAN. Once the experiment plan is approved, the Contractor shall notify the COR ten (10) business days prior to the experiment. The experiment results shall be submitted to the COR and ABS as 817-D115-03 INCLINE EXPERIMENT RESULTS.

C125 HYDROSTATICS

The Contractor shall prepare 817-C125-01 HYDROSTATIC CALCULATIONS during Phase I of the Contract and submit it to the COR and ABS for review and approval.

The hydrostatic calculations shall be in tabular form and completed for drafts from 3 feet to the deck edge in 3-inch increments. The tabulated hydrostatic curves may be plotted on a standard D size drawing or 8-1/2” by 11” paper.

Resulting calculations shall be presented in graphic form on a grid background. The curves are to include as a minimum:

Displacement in fresh water, full and molded Center of buoyancy (LCB, VCB) Tons per inch immersion (TPI) Longitudinal center of flotation (LCF) Transverse and longitudinal metacentric heights (KML, KMT) Moment to trim one inch (MTI) Block prismatic and waterplane coefficients (Cb, Cp, Cw)

After the inclining experiment is complete and lightship values approved, the Contractor shall update this drawing.

The Contractor shall be responsible for submitting the updated documents to the COR and regulatory bodies for review and approval prior to sea trials.

C130 TANK CAPACITIES

A. CONTRACT DRAWINGS

817-B215-01 GENERAL ARRANGEMENTS

817-B301-01 WELDING SCHEDULE

817-B309-01 TRANSVERSE STRUCTURE

817-B311-01 LONGITUDINAL STRUCTURE

B. GENERAL

The tank capacities as shown on the contract drawings are as follows:

Fuel Storage Tank .............................................. 10,000 gallons

The Government will prepare the “As-Built” Sounding Tables upon completion of the barge.

C150 DAMAGE STABILITY

A. GENERAL

The Contractor shall develop a damage stability analysis in accordance with the criteria identified below. This analysis shall be submitted to the COR and ABS as 817-C150-01 DAMAGE STABILITY during Phase I of the Contract for review and approval.

After the inclining experiment is complete and lightship values approved, the Contractor shall update this analysis with final weights and centers of gravity. The Contractor shall be responsible for submitting the updated analysis to the COR and ABS for review and approval prior to sea trials.

B. CRITERIA

With any one compartment flooded, the following criteria shall be satisfied:

46 CFR 28.580 Unintentional Flooding

(f) Survival Conditions:

(1) The angle of equilibrium after flooding does not exceed 25-degrees

(2) Through an angle of 20-degrees beyond the angle of equilibrium after flooding, the following are met-

(i) The righting arm curve is positive;

(ii) The maximum righting arm is at least 4-inches;

(iii) Each submerged opening is capable of being made weathertight.

For the analysis, the superstructure is not considered buoyant.

C. LOADING CONDITIONS

The following loading conditions shall be considered for all stability calculations:

Lightship Condition Ramp Raised Condition (Full Load) –98% Fuel Oil, Ramp in stowed position

The ramp is defined as the loading ramp finalized by the Contractor in Section C598.

C155 INTACT STABILITY

A. GENERAL

The Contractor shall develop an intact stability analysis in accordance with the criteria identified below. This analysis shall be submitted to the COR and ABS as 817-C155-01 INTACT STABILITY during Phase I of the Contract for review and approval.

After the inclining experiment is complete and lightship values approved, the Contractor shall update this analysis with final weights and centers of gravity. The Contractor shall be responsible for submitting the updated analysis to the COR and ABS for review and approval prior to sea trials.

B. CRITERIA

The vessel shall be capable of meeting the following parameters in all loading conditions:

No trim by the bow in any condition.

The intact stability criterion for this vessel include:

46 CFR 170.170 – Weather Criteria (Required GM), protected waters;

46 CFR 170.173 – Criterion for Vessels of Unusual Proportion and Form:

(e)(2) For protected routes (e)(2)(i) Positive righting arm to at least 25-degrees of heel;

(e)(2)(ii) No downflooding point to at least 15-degrees of heel;

(e)(2)(iii)At least 10 foot-degrees of righting energy to the smallest of the following:

(A) Angle of maximum righting arm

(B) Angle of downflooding, or

(C) 40-degrees.

For the analyses, the superstructure is not considered buoyant.

C. LOADING CONDITIONS

See Section C150 above for the loading conditions to be evaluated.

C170 DOCKING PLAN

The Contractor shall develop a dry docking plan for the vessel. The Contractor shall assume that the ramp is in the stowed position. The dry docking plan and calculations shall be submitted for review and approval by the COR and ABS during Phase I of the contract. The dry docking plan shall be designated 817-C170-01 DRY DOCKING PLAN.

The dry docking plan calculations shall be designated 817-C170-02 DRY DOCKING PLAN CALCULATIONS.

After the inclining experiment is complete and lightship values approved, the Contractor shall update the drawing and calculations with final weights, centers of gravity, and loading conditions. The Contractor shall be responsible for submitting the updated drawings and calculations to the COR and ABS for review and approval.

The dry docking plan shall be developed to show the blocking arrangement. The sample blocks to be used for docking shall be identified on the dry docking plan. The blocks used for docking shall hold the vessel in the fully loaded condition.

The plan shall show all major hull structure on the bottom including all transverse and longitudinal bulkheads connecting with the bottom shell, as well as anodes, and other features which could interfere with the setting and shifting of docking blocks.

The plan shall also include an alternate blocking arrangement to allow for the servicing of all areas of the bottom of the vessel. No block shall remain in the same position on the alternate blocking plan as it was on the primary dry docking plan.

The blocks shall be located to evenly distribute the loads and avoid undue stresses within the hull structure. Blocks shall be located in way of main structural, longitudinal, and transverse bulkheads wherever possible. Where blocking is located on frames other than bulkheads, appropriate docking brackets shall be designed and installed within the hull. Docking bracket details shall be shown on the structural drawings. If the end(s) of the vessel are unsupported, the Contractor shall provide calculations with the plan submittal showing that the hull strength is adequate to handle the cantilevered load.

The dry docking plan shall contain all of the information contained in the reference drawing, including:

Dimensioned drawing of the docking block Total area covered by the docking blocks for each plan The maximum block loading (kips/foot-squared) Lightship weight, LCG, and VCG determined by the Inclining Experiment Full load weight and LCG as determined by the as-built Stability Calculations Load conditions for which the plan was developed

C180 NOISE & VIBRATION

A. NOISE LIMIT TARGETS

The enclosures for all equipment on the barge shall be suitable to limit the sound from the equipment per standard manufacturer limits. The noise level shall not exceed 80 dbA on the main deck of the barge, at a 30 ft. radius around the equipment, with the equipment operating at full power.

The noise survey during tests and trials, shall be based on the average of the broadband sound pressure levels taken at various representative locations in the reverberant field of the compartment or space in question. Values should be measured using the A-weighted scale with the meter set for slow response.

If the noise limits are exceeded and it is found that the excess is due to poor workmanship or quality control, the shipyard shall correct whatever deficiencies that are identified by the excessive noise.

B. VIBRATION LEVEL TARGETS

The vibration limit for the vessel shall be the SNAME Technical & Research Bulletin 2-25 SHIP VIBRATION AND NOISE GUIDELINES (1980) as presented in Principles of Naval Architecture, Volume II, (Figure 35, page 306, 1988 Edition). The vertical vibration velocity and acceleration shall not exceed the maximums of Zone II. This criterion is the upper limit of vibration level that is noticeable but usually shall not adversely affect vessel personnel.

The barge contractor shall measure these velocities on the deck of the barge at various locations during the testing phase of this contract and provide a written report, per contract Clause E05. If the vibration limits are exceeded and it is found that the excess is due to poor workmanship or quality control, the shipyard shall correct whatever deficiencies that are identified by the excessive vibration.

C. NOISE & VIBRATION CONTROL - GENERAL

In addition to insulation requirements, generator mounting details provided in this specification and shown on the contract drawings, the barge contractor shall implement the following control measures to ensure the target criteria are satisfied:

Install vibration isolators for all diesel generators and rotating machinery such as pumps in order to reduce noise and vibration transmission through the structure.

Provide flexible mounting of service lines.

Ensuring that all pipe joints are tight and that all penetrations through spaces are sealed.

All pipe connections to the generators should be of the flexible type.

Use of low noise components, e.g. tighter tolerances.

Ensure the natural frequencies of the foundations of hard mounted equipment to be at least 30 percent greater than the disturbing frequencies of the equipment.

Ensure that the local stiffness of the foundation supporting the resilient mounts to be at least 10 times the stiffness of the isolator it supports to result in adequate vibration isolation.

Ensure that the natural frequencies of the resilient mount systems be sufficiently far from the disturbing frequencies (at least 30 percent of the nearest mode). If this condition cannot be satisfied, the vibrational force transmission to the foundation should be studied in greater detail and corrective measures taken to meet an acceptable isolation performance.

C185 TESTS & TRIALS

The barge and its component parts shall undergo testing and trials in accordance with Section E of the contract.

C200 ARRANGEMENTS

C201 BARGE CONFIGURATION

A. CONTRACT DRAWINGS

817-B205-01 OUTBOARD PROFILE

817-B215-01 GENERAL ARRANGEMENTS

B. GENERAL REQUIREMENTS

The configuration of the hull and deck arrangements of the barge shall be as shown on the contract drawings and as stated within these specifications. The bulkheads, subdivisions and tanks within the hull shall be as shown on the contract drawings and as stated within these specifications.

All equipment and machinery shall be positioned to avoid interference, and to provide easy and adequate access from all sides for inspection, maintenance, and repair.

To facilitate removal for repair, every piece of equipment shall be mounted on a foundation by means of fasteners.

Equipment connected to a piping system shall be provided with a means to readily disconnect the equipment from the piping system (i.e. unions or flanges), located as close as possible to the equipment.

C205 OUTBOARD PROFILE

A. CONTRACT DRAWING

817-B205-01 OUTBOARD PROFILE

B. GENERAL REQUIREMENTS

The Government does not require additional review for the outboard profile drawing. The profile and arrangements of the barge shall be as shown on the contract drawings and as stated within these specifications.

For the “As-Built” drawing of the Outboard Profile, the Contractor shall update the profile with the actual locations of machinery, equipment, and outfitting items. All major components shall be shown in actual outline (not as boxes) and identified in the drawing. Sections and elevations shall be included to the extent required to define the location of components.

C215 GENERAL ARRANGEMENTS

A. CONTRACT DRAWING

817-B215-01 GENERAL ARRANGEMENTS

B. GENERAL REQUIREMENTS

The arrangements of the barge shall be as shown on the contract drawings and as stated within these specifications.

For the “As-Built” drawing of the General Arrangement, the Contractor shall update all of the arrangements with the actual locations of machinery, equipment, manifolds, and outfitting items. All major components shall be shown in actual outline (not as boxes) and identified on the drawing. Sections and elevations shall be included to the extent required to define the location of components. All tanks shall be clearly labeled and be consistent in size and name in accordance with Clause C130, Tank Capacities.

C300 STRUCTURE

C301 GENERAL REQUIREMENTS

All structural plans have been designed for ABS classification for Maltese Cross A-1 Barge, River Service Reinforcement ‘B.’”

The hull steel plate shall be ABS Grade A Steel. The steel structural shapes, stiffeners, and angles shall be ASTM A36 steel unless otherwise noted on the contract drawings.

C305 HULL STRUCTURE

A. CONTRACT DRAWINGS

817-B301…

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