B.08.02_Solicitation_Amendment_0001.pdf

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Welded Steel Flat Deck Barge Federal contract opportunity
Solicitation number
W912DQ19B1015
Issued by
Department of the Army Corps of Engineers Engineering District Kansas City

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PHILADELPHIA DISTRICT, COE

WANAMAKER BUILDING 100 P

PHILADELPHIA PA 19107-3390

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

Purpose of the amendment is to add inspection language to Section E

1. CONTRACT ID CODE PAGE OF PAGES

1 14

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 03-Sep-2019

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912DQ19B1015

X 9B. DATED (SEE ITEM 11)

27-Aug-2019

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

03-Sep-2019

CODE

USACE, KANSAS CITY +

FEDERAL BLDG, CT-C

601 E 12TH ST RM 647

KANSAS CITY MO 64106-2896

W912DQ 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE W912BU

FACILITY CODECODE

EMAIL:TEL:

W912DQ19B1015

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION H - SPECIAL CONTRACT REQUIREMENTS

The following have been added by full text:

INSPECTION/ACCEPTANCE

INSPECTION AND ACCEPTANCE

E01 INSPECTION

The project will be managed by the Marine Design Center (MDC) of the U.S. Army Corps of Engineers (USACE) and is subject to inspection by its appointed representatives to insure strict compliance with the terms of the Contract.

No Government Representative, except the Contracting Officer, is authorized to change any provision of the Contract, nor shall the presence or absence of an inspector relieve the Contractor from any requirements of the Contract.

When steel construction commences, the Contractor shall coordinate with ABS to ensure the frequency of onsite inspections are not less than once every two weeks.

The Contractor shall provide “Safe for Workers” labels, in accordance with the OSHA regulations stated in 29 CFR 1915.11-12, for all confined and enclosed spaces prior to permitting entrance for work or inspection. This procedure shall be reflected in the Contractor’s Safety Plan. See Section H.

Entry shall not be permitted to any confined or enclosed space that does not have a current “Safe for Workers” label.

E02 LAUNCHING

The Contractor shall be responsible for the successful launching operation of the vessel at the time selected and mutually agreed upon by the Contractor and the COR.

After agreement, the Contractor shall provide a written notice to the Contracting Officer 10 calendar days prior to the launching. The Contractor shall carry out the necessary calculations required for a safe launching of the vessel.

Prior to launching, all painting below the main deck (interior and exterior) must be completed. The hull interior and exterior surfaces shall be thoroughly inspected by an authorized Government representative to verify compliance with the requirements of the specification. The vessel shall not be launched until the hull painting has been approved by the COR. The Contractor shall schedule at least 3 days between hull inspection and launch to allow any new paint on the hull interior and exterior to cure properly.

The condition of the vessel shall be recorded at the time of launch. This shall include the levels of all tanks, draft and freeboard readings at the port and starboard forward, midship, and aft locations, a list of shipyard equipment on board, an estimate percent of the vessel complete, and the time and date of the launch.

After launching, all tanks and voids shall be inspected for damage and leaks, and their conditions shall be recorded.

E03 QUALITY CONTROL AND INSPECTION

GENERAL

After Notice To Proceed with Phase I “PLANNING, ENGINEERING, AND SCHEDULING” the Contractor shall develop a Contractor Quality Control (CQC) and Inspection Program for the work required in this Contract. This program shall contain two sub-programs which will provide for review and quality control of the “Engineering and Scheduling” submittals and regular inspection and testing of the construction work in progress and the preparation and maintenance of documentation and records.

The first sub-program, (CQC of the engineering phase), must be submitted within 14 calendar days after the Notice To Proceed with the Phase I “PLANNING, ENGINEERING, AND SCHEDULING” phase of the Contract.

The second sub-program, (CQC of the construction phase), must be submitted and accepted in the “PLANNING, ENGINEERING, AND SCHEDULING” phase of the Contract. The Notice To Proceed with Phase II “CONSTRUCT, TEST AND DELIVER”, will not be issued until this document is accepted.

The documentation and records of sub-program 1 shall:

Define the review and correction process for all “Engineering” phase submittals with particular attention given to the Final Design Drawings.

The documentation and records of sub-program 2 shall:

Define Contractor tests and inspections to be accomplished for each work item of the Contract. Such tests and inspections shall be keyed to the appropriate paragraph of each clause.

Be commensurate with the complexity of the work in the specification and adequate to assure the Contractor that the product or sub-product offered conforms to the requirements of the Contract.

Be available to the Government Representative at all times and contain recorded data of all Contractor conducted inspections and tests conducted to date. All Quality Control reports, including those of subcontractors and regulatory agencies will be maintained and included in the Test Report of Contract Clause E05.

List by name and title, the Contractor’s representatives who are authorized to witness or perform and sign for each test and inspection.

The following are the minimum requirements for data to be recorded:

o Type of inspection or test (e.g., visual, mechanical, liquid penetrant, radiographic), accept/reject criteria, and a statement as to whether the inspection was satisfactory or unsatisfactory.

o Number and type of deficiencies of material or workmanship found in the product or subproduct inspected and corrective action taken to correct the deficiencies and, for repetitive deficiencies, to preclude recurrence.

o Date and signature of the Authorized Contractor Representative who witnessed or performed the test or inspection.

o Responsible authorized personnel shall inspect the work in progress and all completed work, conduct necessary tests and record the data required. An Authorized Contractor Representative shall sign the records attesting to the validity of the information.

Contractor certified inspection is an integral part of all work, therefore the COR will consider the entire Contract incomplete if Contractor documentation and records signed by the Contractor’s Authorized Representative are not complete.

SUBCONTRACTORS

Work subcontracted and/or performed away from the shipyard is covered by this inspection system. The prime Contractor cannot delegate the authority to witness or perform, and sign for tests and inspections conducted away from the shipyard, without approval of the COR.

If the subcontractor has an established Quality Control program with designated organization and personnel, the prime Contractor may designate an appropriate individual in that organization as his authorized representative. Such designation shall clearly indicate that the individual is an employee of a subcontractor and his appointment shall be subject to the approval of the COR.

TESTING

When any workmanship, material, or apparatus fails to pass any test or inspection, it shall be fully retested only after all known faults have been eliminated. Where directed by the COR, such failed material or apparatus shall be completely removed from the work and renewed. Any defects in workmanship or material shall be remedied by the Contractor at no additional cost to the Government, except where work was performed on material furnished by the Government.

ABS ONSITE INSPECTION

When steel construction commences, the Contractor shall coordinate with ABS to ensure the frequency of onsite inspections are not less than once every two weeks. The Contractor shall provide a schedule for the ABS Onsite Inspections. The schedule shall include the scheduled inspection date(s), actual inspection date(s), and signature blocks for the ABS Inspector and Contractor, and notes for what inspection(s) were conducted. This report shall be kept current and upon request be made available to the COR.

E04 FACILITIES FOR PERSONNEL

The Contractor shall provide office space at the construction site for use by a Marine Design Center staff of four (4) people. The Barge Contractor shall avail this space and all privileges contained in this section to the Seatrax Technical Representative as well.

The space shall be convenient to the work site and consist of a desk, chairs, two lockers, one commercial telephone, and access to the Contractor’s telephone system. The commercial telephone shall have speakerphone capability. The Contractor shall provide access to high speed internet for up to four (4) laptops.

The space shall be air conditioned, heated, ventilated, well maintained and well secured, and be convenient to toilet facilities. The space and facilities shall be suitable for both male and female staff.

Government Representatives attending the construction may bring with them communication equipment, cameras, and various items of test equipment. The Contractor shall permit unencumbered ingress and egress to and from the shipyard and each vessel with such equipment.

Upon request, the Government representative shall have the unrestricted use of a facsimile machine, photocopier, word-processing equipment, paper, supplies, etc.

The Contractor shall furnish an up-to-date set of drawings for exclusive use of USACE personnel while in the shipyard.

In addition, the Contractor shall furnish three parking spaces within the shipyard, in safe locations and accessible to the assigned offices.

E05 TRIALS, TESTS AND DEMONSTRATIONS

A. GENERAL REQUIREMENTS

1. LEVELS OF TESTING

The Contractor shall perform tests on all equipment, machinery, and systems; individually, and integrated as a whole.

The tests shall be performed as necessary to demonstrate satisfactory compliance with the Specification requirements contained in Section C, “DESCRIPTIONS/ SPECIFICATIONS/WORK STATEMENTS,” of this Contract.

The following 4 levels of inspection and testing shall be performed for this contract:

LEVEL 1 PRE-TRIAL TESTS

LEVEL 2 BUILDER’S DOCK TRIALS

LEVEL 3 DOCK TRIALS

LEVEL 4 FINAL ACCEPTANCE DEMONSTRATIONS

All demonstrations, tests, and trials shall be performed as specified herein and as specified in Contract Section C. The Contractor shall furnish all labor, materials, tools, and test equipment as necessary and perform the testing, trials, and demonstrations specified.

2. CONSUMABLES AND OPERATING FLUIDS

The Contractor shall furnish all fuel oil, lubricating oil, hydraulic oil, engine coolant, refrigerant, boiler glycol/water mixture, treatment chemicals, degreasing agents, gases, potable water and any other consumables required to perform the tests and demonstrations, and as required in Contract Section C.

TEST AGENDA AND TEST MEMORANDA

The Contractor shall prepare an Agenda and Test Memoranda of the required tests and trials for the vessel in accordance with the requirements set forth herein. Two copies of the Agenda and Test Memoranda shall be submitted to the COR for review and approval 60 days prior to the scheduled testing (see Clause H02).

1. TEST AGENDA

For the vessel, the Contractor shall prepare a Test Agenda for LEVEL 3 DOCK TRIALS. The Agenda shall be a complete, detailed schedule of all tests, trials and demonstrations specified in this clause. The Test Agenda shall be arranged by day, not date, and shall list the specific tests, trials, and demonstrations, and the sequence in which these will be performed.

2. TEST MEMORANDA

For the vessel, the Contractor shall prepare Test Memoranda for all systems and equipment tested under the LEVELS 1, 2, 3, and 4 test and trial requirements of this clause.

The test memoranda shall describe the actual test procedures, and data to be taken. The procedures shall be in accordance with the “start-up” procedures for the equipment, as delineated in the operating manuals furnished for the equipment by the manufacturer. The Contractor shall incorporate demonstrations of all applicable controls, instruments, and alarms, into each system’s BUILDER’S DOCK TRIALS, DOCK TRIALS, and FINAL ACCEPTANCE DEMONSTRATIONS sections of the Test Memoranda. Data recorded in time intervals shall be tabular so that data trends can be easily recognized.

Each test memorandum shall:

List the major equipment Include a space for nameplate data, make, model and serial number of equipment, etc.

List the characteristics of equipment (i.e. impeller size, motor size horsepower and amperage, flow capacity, line pull capacity, cfm, etc.)

Reference the manufacturer’s manual(s) used to format the test procedure Describe instrumentation for each test Describe the test procedure List the Pass/Fail limits List the expected results Include a space for the actual results Include a space for the ambient conditions Include signature blocks for Contractor Representative, Government Representative, and ABS

Representative witness signatures, times and dates

Include a space for writing comments

The Test Memoranda shall be typed on 8-1/2 inch by 11-inch sheets of paper, single side, in three-ring notebook, with dividers for each section. Each page shall include the contract number at the top, along with the Marine Design Center project number (#3007) and hull number (#817).

The memoranda shall be arranged by system and equipment, with each level of testing for a specific system or piece of equipment recorded under the respective heading.

The Test Memoranda shall be arranged by system and level of testing similar to the following outline:

X. System (or equipment)

a. PRE-TRIAL TEST

b. BUILDER’S DOCK TRIALS

c. DOCK TRIALS

d. FINAL ACCEPTANCE DEMONSTRATIONS

3. TEST REPORTS

Completion of system or vessel testing shall be reported to the COR in the following manner:

Within two days of the completion of any tests, a copy of the memorandum for that specific test shall be available for review at the request of the COR.

Upon completion of any level of testing, the COR shall be notified that the specific level of testing has been completed. At his discretion, the COR may request to review the test memoranda for that level of testing.

With completion of subsequent levels of testing, all test memoranda shall be filled-in, and placed in the Test Report. Results of all vendors’ tests shall be filled with the applicable test section. The Test Report, with all prior test results, must be current at all times, and shall be available for review at the request of the COR at any time.

The Test Report shall be reviewed and approved by both the Contractor and the COR at the conclusion of each level of testing. Review and approval of the Test Report by the Contractor and the COR is a precondition of moving to the next level of testing.

Within 10 calendar days following the successful completion of Final Acceptance Demonstrations (Level 4), the Contractor shall submit the Final Acceptance Demonstrations report to the COR for review.

The final version of the Test Report, including results of the previous three levels of the tests and trials, shall be bound in three ring binders and two copies shall be submitted, within 30 calendar days following successful completion of the Level 4 demonstrations, and prior to Final Payment. A scanned version of the final Test Report shall be provided to the Government. The electronic version of the Test Report shall be in .pdf file format.

4. DEFICIENCIES

The COR will compile a list of deficiencies which will be given to the Contractor. All deficiencies shall be corrected.

Final Acceptance of the vessel will be made following remedy of all deficiencies.

The successful completion of all tests, trials, demonstrations and remedied deficiencies, shall be determined by the

COR.

PRE-TRIAL TESTS (LEVEL 1)

The PRE-TRIAL TESTS are designed to ensure proper construction, and installation of all equipment, piping, and electrical systems, tanks, and exterior and interior bulkheads. PRE-TRIAL TESTS shall be performed during the course of construction and prior to the beginning of BUILDER’S DOCK TRIALS (LEVEL 2).

The COR shall be notified at least 24 hours in advance of any such testing and may, at his discretion, send a Government representative to witness any or all tests. The Contractor shall coordinate with ABS to ensure that they are present for all tests required to be witnessed for class.

Documentation of all pre-test inspections shall be in accordance with the requirements of Section E03 (Quality Control and Inspection). All deficiencies, including cracks, leaks, grounds detected in new circuits, and poor workmanship shall be corrected prior to commencement of BUILDER’S DOCK TRIALS (LEVEL 2). PRE-TRIAL TESTS shall include the following:

1. HULL

All tanks and watertight bulkheads shall be tested in accordance with ABS Rules. All watertight/oiltight doors, manholes and hatches shall be tested in accordance with ABS Rules. All doors, hatches and manholes shall be tested to ensure they open and close properly and completely, are securable in the open and closed position, and they fit properly at jamb or knife-edge seal.

Verify the hull anodes are installed (prior to launch).

2. PIPING SYSTEMS

a. General

The testing requirements set forth herein include system flushing procedures which shall be performed to demonstrate system cleanliness and integrity.

b. Piping Systems

Hydrostatically test all piping systems for leaks at 1-1/2 times working pressure for a period of not less than 10 minutes per test. Each system shall be inspected for leaks at the welds, fittings, hoses, etc. Upon completion of a system’s hydrostatic testing, the system shall be thoroughly flushed with its respective fluid and Contractor furnished filters (not system filters) to collect all contaminants.

System equipment (e.g. pumps, engines, coolers, etc.) shall be bypassed with a jumper line. After flushing, the jumper line shall be removed, strainer(s) will be cleaned, and filter element(s) replaced.

4. ELECTRICAL CABLING

Insulation resistance readings of all installed power and lighting cable shall be taken using a 500 volt megger, and shall be in accordance with IEEE Standard 45, Section 46. The measured cable insulation resistance must meet or exceed the minimum values outlined in the referenced IEEE publication. Also, measure the voltage drop of all electrical circuits. A complete record of all readings shall be kept to assure that all circuits and equipment have been checked.

5. BRIDGE AND RAMP WELDING

a. Visual Testing

The Contractor’s certified welding inspector (CWI) shall visually inspect 100% of all welds throughout the welding process, for the bridge deck superstructure and the loading ramp structure (if Optional CLIN is exercised), to assure compliance with AWS D3.5 and the approved weld procedure specification (WPS).

b. Non-Destructive Testing

The Contractor shall hire the services of a person or person(s) who are certified to perform non-destructive testing (NDT) of the bridge superstructure and the loading ramp structure welds. NDT certification for the person or person(s) performing NDT shall be a minimum of NDT II, in accordance with the requirements of International Standard ISO 9712 – Non-destructive testing – Qualification and certification of personnel.

NDT shall be performed for the structures identified above, mina accordance with the following:

A minimum of 50% of all fillet welds and partial penetration welds shall be randomly selected and examined by magnetic particle testing (MT) or dye penetrant testing (PT). 100% of all fillet and partial penetration welds at all wide flange beam end connections shall be examined by magnetic particle testing (MT) or dye penetrant testing (PT).

100% of all fracture critical full−penetration welds shall be ultrasonically tested (UT).

Butt joints shall be examined by both radiological testing (RT) and ultrasonic testing (UT).

The Contractor shall keep the Contracting Officer informed of the desired time of all proposed tests or inspections.

BUILDER’S DOCK TRIALS (LEVEL 2)

BUILDER’S DOCK TRIALS are a preliminary “run-through” of all required DOCK TRIALS (LEVEL 3) by the Contractor. The intent of this testing is to provide both the Contractor and the COR reasonable assurance that all equipment and systems have been thoroughly prepared and are ready for formal testing and that the Contractor has made adequate provisions for DOCK TRIALS (LEVEL 3).

BUILDER’S DOCK TRIALS shall be conducted at the Contractor’s facility listed in Section B of the contract. The COR shall be notified, in writing, at least 5 working days prior to the scheduled commencement date of Builder’s Trials. The Test Report must be current prior to commencing BUILDER’S DOCK TRIALS.

The LEVEL 2 tests on the barge shall be of sufficient scope and duration to assure that all machinery and equipment is properly installed and all systems are complete. The intent of this testing is to provide the Contractor and the COR, reasonable assurance that installation of equipment and assembly of systems have been executed satisfactorily, and that the barge is ready for formal DOCK TRIALS (LEVEL 3).

DOCK TRIALS (LEVEL 3)

1. GENERAL

DOCK TRIALS are the operability tests the Contractor must perform in the presence of the Contracting Officer's Representative to demonstrate the proper installation, operation, control, and performance of all equipment, machinery, and systems installed as part of this Contract. Specific dock trials and demonstrations are defined in paragraph F.

Each test or demonstration shall include control, instrumentation and alarm operation as applicable. DOCK TRIALS shall be conducted at the Contractor's facility, and shall be of sufficient scope and duration for the intended objective.

Prior to the start of DOCK TRIALS, all construction and installations must be complete, except for final cleaning and touch-up painting, and all LEVEL 1 and LEVEL 2 testing must be successfully completed and documented. Please note that there are specific test items and system cleaning that shall be completed prior to the vessel’s launch. The Test Report must be current through the two levels of testing.

Commencement of DOCK TRIALS shall not be sooner than one full working day after completion of BUILDER’S DOCK TRIALS. The COR shall be notified immediately of any condition which would delay the start of DOCK

TRIALS.

The COR shall be notified in writing 10 working days in advance of the date set for testing of the vessel. Results of the Level 2 Testing shall be transmitted to the Marine Design Center, COR, at least one day prior to the start of the Dock Trials, if Level 2 Testing was not attended by a Government Representative.

All testing and trials shall be conducted in the presence of a Government representative and vendor representatives for the following equipment:

Diesel Generator Sets Winches and Ramp System Main Switchgear

The cost to have the vendor representatives identified above on-site during testing shall be the responsibility of the Contractor.

All of the tests shall be performed using the diesel generators for power.

The success of all tests and the existence of any deficiencies shall be determined by the COR. Deficiencies shall be remedied prior to the start of FINAL ACCEPTANCE DEMONSTRATIONS (LEVEL 4).

2. SAFETY REQUIREMENTS

During DOCK TRIALS and thereafter, the atmosphere in spaces being prepared for, and preserved by, paints and tank coatings dissolved in highly volatile, toxic, and flammable solvents (29 CFR 1915.35(b)), shall be tested frequently and shall be in accordance with the U.S. Occupational Safety and health Agency Standards regulations stated in CFR 1915.31-36.

Within 24-hours of final inspection, and before any representative of the U.S. Government boards the vessel for such duties, each compartment or space to be inspected shall be certified “SAFE FOR WORKERS” by the National Fire Protection Associations (NFPA) competent person. This means that in the compartment or space so designated:

The oxygen content in the atmosphere is at the least 19.5 percent by volume;

Toxic materials in the atmosphere are within permissible concentrations;

The residues are not capable of producing toxic materials under existing atmospheric conditions while maintained as directed on the Marine Chemist’s certificate.

The Contractor shall notify the Government when this certificate has been issued. The vessel will not be inspected and accepted by the Government without an NFPA Marine Chemist certificate for each hull compartment designated

“SAFE FOR WORKERS.”

SPECIFIC DOCK TRIALS AND DEMONSTRATIONS (LEVEL 3)

The following paragraphs describe the minimum DOCK TRIALS and DEMONSTRATIONS required.

1. COATING SYSTEM & FLOOR COVERINGS

The hull coating system shall be inspected and approved prior to the vessel’s launch. Please refer to Contract Section C, Clause C406, for specific details.

Verify all anodes are installed properly.

2. HULL & VESSEL MARKINGS

Prior to the vessel’s launch, the hull markings shall be visually inspected for continuous welding and placement. The location of each hull marking shall be verified to ensure it is correct (i.e. draft marks measured from the bottom of the hull). Verify the spelling of all hull markings.

Verify that the communication marks and signatures are provided and properly installed and secured.

Verify all nameplates, notices, signage, labels, tags, pipe markings and electrical markings are installed per Contract Section C, Clause C460, Clause C601, Clause C702B, and Clause C702C.

3. VESSEL LAUNCH

The condition of the vessel shall be recorded at the time of launch. This shall include the levels of all tanks, draft readings at Port/Starboard forward and aft locations, a list of shipyard equipment on board, an estimate percent of the vessel complete, and the time of launch.

After launching, all tanks and voids shall be inspected for damage and leaks.

4. INCLINING TEST

In accordance with Contract Section C, Clause C115.D, a stability test on the vessel shall be performed to determine the basic stability parameters. The inclining experiment shall accurately determine the As-Built lightship weight and the coordinates of the center of gravity for the completed vessel in three directions.

Upon completion of all work, with the vessel in the lightship condition, the Contractor shall conduct an inclining test. The inclining test shall be carried out in accordance with ASTM F 1321-14.

The Contractor shall coordinate with ABS, including submitting the procedure and results, and scheduling the experiment with the necessary witnesses.

The Contractor shall be responsible for developing the incline experiment plan, providing all inclining weights, pendulum setup, support equipment and personnel, recording all data, developing the incline experiment report and calculations, and submitted the documents to the COR and ABS for review and approval.

5. HULL & TANKS

The Contractor shall show that each hull compartment is dry and free from leakage. The hull compartment paint shall be complete, intact and fully cured.

For the integral and independent tanks, all liquid level indicators, float switches, petcocks, sampling valves, and drains shall be demonstrated and verified.

Verify all gratings are provided, properly isolated and secured. Verify access panels in the grating are provided where necessary.

6. HATCHES, AND MANHOLES

Demonstrate that each hatch and manhole is functioning by opening and removing (for non-hinged hatches) and replacing/closing it and securing it in place. Required markings on the escape hatch and voids shall be confirmed.

Test hatches and manholes for water tightness with a pressure hose.

7. DECK FITTINGS & DECK WINCHES

Demonstrate that all deck fittings have been properly installed and verify continuous welding and installation of all support structure.

Demonstrate the operation of the roller chocks and all fairleads, including verifying the fleeting angles.

Demonstrate the free running operation of the winches in forward, reverse and stop. Perform pull tests to demonstrate rated load capability for each winch. Demonstrate that each winch will operate at the rated speed. Demonstrate the operation of the controls local to the winch.

Demonstrate the operation of all brakes for each winch. Perform pull tests to demonstrate rated load capability for the brakes. Demonstrate the operation of the controls for each winch from the switchboard controls.

Demonstrate the successful operation and installation of the loading ramp, and loading ramp rigging system. This shall include the raising and lowering of the loading ramp, using the installed ramp winches. Demonstrate that the system complies with the requirements per Section C598.

8. VERTICAL & INCLINED LADDERS

Demonstrate that all vertical ladders have been installed and are functional.

Demonstrate the removal process for vertical ladders, where applicable. Ladders do not have to be removed for testing.

9. DIESEL GENERATORS

In the presence of an authorized diesel engine manufacturer representative, validate the installation and operation of each of the barge’s diesel generator engines demonstrating the following:

Cold starting.

Stability of operation.

Starting and stopping of the generator from all control panels.

Operation of all emergency stops.

All engine controls, and instrumentation.

Operation of all engine alarms from all control panels. Ensure the proper operation of all alarm test circuits for each engine.

Operation of automatic shutdowns.

Operation of jacket water and generator heaters.

10. LOAD BANK TESTING

Each of the barge’s diesel generator sets shall be load bank tested. An authorized representative from the diesel generator set’s manufacturer shall be present for the load bank test and shall sign off on the completion of the test.

Operate each generator set at 1/4, 1/2, 3/4 and full loads in 15 minute intervals, 100% rated load (with the use of a load bank) for 2 hours, and 110% rated load (with the use of a load bank) for 2 hours. All engine and generator parameters shall be recorded at 5 minute intervals for the partial and full load periods, and at 15 minute intervals for the 100% and 110% load period.

Demonstrate the ability of the generators to be paralleled automatically and manually. Demonstrate reverse power protection trips for each of the generators.

Operate the barge’s diesel generator sets in parallel at 1/4, 1/2, 3/4 and 100% of the combined rated load (with the use of a load bank) in 15 minute intervals. Record all engine and generator parameters at 5-minute intervals.

11. ENGINE COOLING SYSTEM

Demonstrate proper cooling of each of the barge’s diesel generators. Inspect the system for leaks. Check the expansion tank levels and the inlet and outlet temperatures for each cooling circuit. Demonstrate the operation of the expansion tank level alarms.

12. ENGINE EXHAUST SYSTEM

Demonstrate the operation of each of the barge’s diesel generator exhaust system. Inspect the system for leaks and verify that the back-pressure on the system is within the manufacturer’s requirements.

13. FUEL OIL SYSTEM

Ensure proper fuel oil flow to each diesel generator during operation. Demonstrate the ability of the each diesel generator to take suction from the fuel oil tank. Demonstrate the operation of all shut-off valves on both the shipboard service and fuel oil transfer side.

Demonstrate the ability of the fuel oil transfer pump to transfer fuel from the fuel tank to the generator day tanks.

Demonstrate operation of the transfer pump.

Demonstrate the ability/operation of all sight glasses, sounding tubes, fuel measurement devices, audible and visual alarms, pump start-stop controls, pump run-indicating lights, and equipment status indicators.

Demonstrate the ability to take on fuel into main fuel tank from the fill station.

The Contractor is responsible for maintaining the fuel tanks with sufficient fuel to complete all four levels of testing.

14. LIFE SAVING & FIRE SAFETY EQUIPMENT

Verify that all Lifesaving (Contract Section C, Clause C445) required have been installed and each is fully functional.

Ensure that each portable fire extinguisher is charged to the correct operational pressure, properly mounted and is USCG approved. Ensure that the waterlights on the life rings and buoyant apparatus are functional. Ensure that each life ring is marked and labeled in accordance with Contract Section C, Clause C445.

Ensure that the AED is functional and verify service plan.

15. AC ELECTRICAL SYSTEM

a. General

In order to demonstrate the operation of the electrical system, the Contractor shall perform all of the LEVEL 3 machinery tests using the diesel generators.

b. Switchboard

Demonstrate the operation of all circuit breakers and all controls in the main switchboard including all mechanical and electrical interlocks, and selector switches.

Demonstrate all of the following features of the switchboard:

Generator power available lights Generator breaker pushbuttons Voltage regulator control rheostat Speed control rheostat Voltmeters and selector switches Ammeters and selector switches Frequency meter Wattmeter Multifunctional amp, volt, and watt transducers.

Space heaters

Test Switch

Demonstrate the ground detection features in the switchboard for:

480 volt AC system – insulation monitoring and alarm system, lights, and test switches.

c. Motors and Controllers

Demonstrate the operation of each motor controller.

16. MONITORING, CONTROLS & ALARMS

Demonstrate the ability/operations of all monitoring, controls, and alarms (i.e. audible and visual alarms, run-indicating lights, etc.). If an item is covered under a previous test agenda item, than it is not necessary to re-test for this agenda item.

G. FINAL ACCEPTANCE DEMONSTRATIONS (LEVEL 4)

FINAL ACCEPTANCE DEMONSTRATIONS are operability tests the Contractor shall perform for the USACE operators. The intent of LEVEL 4 testing is to demonstrate the capabilities and features of the vessel to the operators, and to verify that the delivered product is in peak operating condition.

The Contractor shall operate all equipment and all systems on the vessel, to demonstrate features, characteristics, and capabilities. The duration and complexity of each procedure shall be sufficient to fully demonstrate the operating condition of the vessel to the operators.

FINAL ACCEPTANCE DEMONSTRATIONS shall be conducted at the location of final delivery as specified in Contract Clause F02.

E06 INSPECTIONS

A. FINAL INSPECTION (AT CONTRACTOR’S FACILITY)

When all work and Level 2, and 3 testing has been satisfactorily completed at the Contractor’s facility, the Contractor and the Government Representative(s) shall make a complete physical inspection and inventory of the barge, its components, materials, and spare parts against the contract requirements.

A punch list of any deficiencies shall be developed and presented to the contractor for corrective action. The Contractor must take corrective action to address all items on their respective punch lists.

Upon correction and completion of the punch list items, a Government representative shall re-inspect the items to ensure that the items are complete and meet the terms of the contract. The Contractor shall give the COR 7 business days’ notice prior to the date of re-inspection for clearing the punch list.

E07 PROVISIONAL ACCEPTANCE & DELIVERY

Delivery of the vessel may not be started until Provisional Acceptance of the vessel has been made. The vessel will be Provisionally Accepted at the builder’s yard upon satisfactory completion of the following:

Tests and trials (through Level 3) Correction of all “punch list” deficiencies

Delivery of the vessel may not be started until Provisional Acceptance of the vessel is made at the Contractor’s facility.

The Contractor shall deliver the vessel to Government’s facility as required in Contract Section F. The Contractor shall assume all costs associated with the delivery of the vessel. The vessel shall be subject to a complete inspection at the time of delivery.

E08 FINAL ACCEPTANCE

The vessel will be subject to a complete re-inspection at the time and place of delivery.

Final Acceptance will be made upon delivery of the vessel, afloat and "Ready for Service" at the delivery point designated.

"Ready for Service" is defined as:

Clean inside and out.

All trash, dunnage, lashings, and delivery related material disposed of.

Loose items of outfit in place.

All electrical and mechanical systems operational.

Equipment properly adjusted.

Instruments and electronics calibrated or aligned.

Paint damaged during transportation touched up.

Completion of Final Acceptance Demonstrations (Level 4 Testing) All required contract deliverables

E09 COMMERCIAL WARRANTY OF SUPPLIES

The Contractor shall assign, in writing, all commercial warranties for equipment provided under this Contract to the Government.

THE EFFECTIVE DATE OF ALL COMMERCIAL WARRANTIES SHALL BE THE DATE OF FINAL

ACCEPTANCE.

(End of Summary of Changes)

File details come from the government source that posted it.