Copper Ion Zebra Mussel Mitigation System Specs-Final.pdf

SPECIFICATIONS

(For Supply Contract)

Solicitation Number W9128F20Q0064

Copper Ion Zebra Mussel Mitigation System

Big Bend Dam, SD

August 2020

US Army Corps of Engineers Omaha District

This page was intentionally left blank for duplex printing.

Copper Ion Zebra Mussel Mitigation System

Big Bend Dam, SD

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 33 00 SUBMITTAL PROCEDURES

DIVISION 43 - PROCESS GAS AND LIQUID HANDLING, PURIFICATION, AND STORAGE

EQUIPMENT

43 32 69 COPPER ION GENERATOR SYSTEM FOR ZEBRA MUSSEL MITIGATION

-- End of Project Table of Contents --

Copper Ion System, Big Bend Dam, SD BB91

SECTION TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 33 00

SUBMITTAL PROCEDURES

08/18, OMH 02/2019

PART 1 GENERAL

1.1 SUMMARY

1.1.1 Submittal Information

1.1.2 Project Type

1.1.3 Submission of Submittals

1.2 DEFINITIONS

1.2.1 Submittal Descriptions (SD)

1.2.2 Approving Authority

1.2.3 Work

1.3 SUBMITTALS

1.3.1 Action Codes

1.3.1.1 Contractor Action Codes

1.3.1.2 Government Reviewer Designations

1.4 SUBMITTAL CLASSIFICATION

1.4.1 Government Approved (G)

1.4.2 For Information Only

1.5 PREPARATION

1.5.1 Transmittal Form

1.5.2 Submittal Format

1.5.2.1 Format for SD-02 Shop Drawings

1.5.2.1.1 Drawing Identification

1.5.2.2 Format of SD-03 Product Data

1.5.2.2.1 Product Information

1.5.2.2.2 Standards

1.5.2.2.3 Data Submission

1.5.2.3 Format of SD-05 Design Data

1.5.2.4 Format of SD-06 Test Reports

1.5.2.5 Format of SD-07 Certificates

1.5.2.6 Format of SD-08 Manufacturer's Instructions

1.5.2.6.1 Standards

1.5.2.7 Format of SD-10 O & M manuals

1.5.2.8 Format of SD-11 Closeout Submittals

1.5.3 Source Drawings for Shop Drawings

1.5.3.1 Source Drawings

1.5.3.2 Terms and Conditions

1.5.4 Electronic File Format

1.6 QUANTITY OF SUBMITTALS

1.7 INFORMATION ONLY SUBMITTALS

1.8 PROJECT SUBMITTAL REGISTER

1.9 VARIATIONS

1.9.1 Considering Variations

1.9.2 Proposing Variations

1.9.3 Warranting that Variations are Compatible

1.10 SCHEDULE

1.11 GOVERNMENT APPROVING AUTHORITY

SECTION 01 33 00 Page 1

1.11.1 Review Notations

1.12 DISAPPROVED SUBMITTALS

1.13 APPROVED SUBMITTALS

1.14 WITHHOLDING OF PAYMENT

1.15 STAMPS

PART 2 PRODUCTS

PART 3 EXECUTION

ATTACHMENTS:

ENG Form 4025-R

Project Submittal Register

-- End of Section Table of Contents --

SECTION 01 33 00 Page 2

SECTION 01 33 00

SUBMITTAL PROCEDURES

08/18, OMH 02/2019

PART 1 GENERAL

1.1 SUMMARY

1.1.1 Submittal Information

The Contractor is responsible for total management of their work including, but not limited to, approval, scheduling, control, certification of all submittals and compliance with all applicable Buy-American and Trade Agreement clauses. Compliance with all applicable Buy American and Trade Agreement Clauses is to be included in this review. The Contractor must provide the country of origin on ENG Form 4025 for each item submitted.

The Submittal Register will be utilized to log and monitor all submittal activities.

The Contracting Officer may request submittals, in addition to those specified, when deemed necessary to adequately describe the work covered in the respective sections. Each submittal is to be complete and in sufficient detail to allow ready determination of compliance with contract requirements.

Units of weights and measures used on all submittals are to be the same as those used in the contract drawings.

1.1.2 Project Type

The Contractor shall check and approve all items before submittal and stamp, sign, and date indicating action taken. Clearly identify proposed deviations from the contract requirements. Include within submittals items such as: Contractor's, manufacturer's, or fabricator's drawings;

descriptive literature including (but not limited to) catalog cuts, diagrams, operating charts or curves; test reports; O&M manuals (including parts list); certifications; warranties; and other such required items.

1.1.3 Submission of Submittals

Schedule and provide submittals requiring Government approval, after notice to proceed (NTP). Provide ample lead time to ensure the submittal's processing by the Government and any lead time needed by the manufacturer upon ordering after approval.

1.2 DEFINITIONS

1.2.1 Submittal Descriptions (SD)

Submittal requirements are specified in the technical sections. Examples and descriptions of submittals identified by the Submittal Description (SD) numbers and titles follow:

SD-02 Shop Drawings

SECTION 01 33 00 Page 3

Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work.

Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Government for integrating the product or system into the project.

Drawings prepared by or for the Government to show how multiple systems and interdisciplinary work will be coordinated.

SD-03 Product Data

Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work.

Samples of warranty language when the contract requires extended product warranties.

SD-05 Design Data

Design calculations, mix designs, analyses or other data pertaining to a part of work.

SD-06 Test Reports

Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. Unless specified in another section, testing must have been within three years of date of contract award for the project.

Report that includes findings of a test required to be performed on an actual portion of the work or prototype prepared for the project before shipment to job site.

Report that includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation.

Verification report addressing the CIG system capability to adequately work with the raw water at Big Bend as summarized the attached Raw Water Compatibility Report, Appendix A.

Training plan.

Final acceptance test and operational test procedure

SD-07 Certificates

Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that the product, system, or material meets specification requirements. Must be dated after award of project contract and clearly name the project.

Document required of Contractor, or of a manufacturer, supplier, installer or Subcontractor through Contractor. The document purpose is

SECTION 01 33 00 Page 4 to further promote the orderly progression of a portion of the work by documenting procedures, acceptability of methods, or personnel qualifications.

SD-08 Manufacturer's Instructions

Preprinted material describing installation of a product, system or material, including special notices and (SDS)concerning impedances, hazards and safety precautions.

SD-10 Operation and Maintenance Data

Data provided by the manufacturer, or the system provider, including manufacturer's help and product line documentation, necessary to maintain and install equipment, for operating and maintenance use by facility personnel.

Data required by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item.

Data incorporated in an operations and maintenance manual or control system.

SD-11 Closeout Submittals

Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism.

Special requirements necessary to properly close out a contract. For example, As-built fabrication drawings, O & M manuals, and Final Test reports

1.2.2 Approving Authority

Office or designated person authorized to approve the submittal.

1.2.3 Work

As used in this section, on-site and off-site fabrication and testing required by contract documents, including labor necessary to produce submittals, fabrication, materials, products, equipment, and systems incorporated or to be incorporated.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having any designation are for information only. See Submittal Register for a summary of submittals. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with this section.

SECTION 01 33 00 Page 5

1.3.1 Action Codes

1.3.1.1 Contractor Action Codes

DESIGN BID BUILD SUBMITTALS

Submittal Classifications shown in UFGS Sections

Submittal Classification

N/A N/A

G Submittal requires Government Approval

BLANK Submittal is For Information Only

(FIO)

1.3.1.2 Government Reviewer Designations

Following the Submittal Classification designation "G", the following reviewer designations may be included:

PO - Project Office

1.4 SUBMITTAL CLASSIFICATION

1.4.1 Government Approved (G)

Government approval is required for extensions of design, critical materials, variations, equipment whose compatibility with the entire system must be checked, and other items as designated by the Government.

1.4.2 For Information Only

Submittals not requiring Government approval will be for information only.

1.5 PREPARATION

1.5.1 Transmittal Form

Use the ENG Form 4025-R transmittal form for submitting both Government-approved and information-only submittals. Submit in accordance with the instructions on the reverse side of the form. These forms will be furnished to the Contractor. Properly complete this form by filling out all the heading blank spaces and identifying each item submitted. If there are multiple Item numbers listed on a particular ENG Form 4025-R submittal, combine all submitted items for review into a single Adobe file with bookmarks (for ease of review). Exercise special care to ensure proper listing of the specification paragraph and sheet number of the contract drawings pertinent to the data submitted for each item.

SECTION 01 33 00 Page 6

1.5.2 Submittal Format

1.5.2.1 Format for SD-02 Shop Drawings

Provide shop drawings not less than 8 1/2 by 11 inches nor more than 30 by 42 inches, except for full-size patterns or templates. Prepare drawings to accurate size, with scale indicated, unless another form is required.

Ensure drawings are suitable for reproduction and of a quality to produce clear, distinct lines and letters, with dark lines on a white background.

a. Include the nameplate data, size, and capacity on drawings. Also include applicable federal, military, industry, and technical society publication references.

b. Dimension drawings, except diagrams and schematic drawings. Prepare drawings demonstrating interface with other trades to scale. Use the same unit of measure for shop drawings as indicated on the contract drawings. Identify materials and products for work shown.

Submit an electronic copy of drawings in PDF format.

1.5.2.1.1 Drawing Identification

Include on each drawing the drawing title, number, date, and revision numbers and dates, in addition to information required in paragraph

IDENTIFYING SUBMITTALS.

Number drawings in a logical sequence. Each drawing is to bear the number of the submittal in a uniform location next to the title block. Place the Government contract number in the margin, immediately below the title block, for each drawing.

1.5.2.2 Format of SD-03 Product Data

Present product data submittals for each section. Include a table of contents, listing the page and catalog item numbers for product data.

Indicate, by prominent notation, each product that is being submitted;

indicate the specification section number and paragraph number to which it pertains.

1.5.2.2.1 Product Information

Supplement product data with material prepared for the project to satisfy the submittal requirements where product data does not exist. Identify this material as developed specifically for the project, with information and format as required for submission of SD-07 Certificates.

Provide product data in units used in the Contract documents. Where product data are included in preprinted catalogs with another unit, submit the dimensions in contract document units, on a separate sheet.

1.5.2.2.2 Standards

Where equipment or materials are specified to conform to industry or technical-society reference standards of such organizations as the American National Standards Institute (ANSI), ASTM International (ASTM), National Electrical Manufacturer's Association (NEMA), Underwriters Laboratories (UL), or Association of Edison Illuminating Companies (AEIC), submit proof

SECTION 01 33 00 Page 7 of such compliance. The label or listing by the specified organization will be acceptable evidence of compliance. In lieu of the label or listing, submit a certificate from an independent testing organization, competent to perform testing, and approved by the Contracting Officer.

State on the certificate that the item has been tested in accordance with the specified organization's test methods and that the item complies with the specified organization's reference standard.

1.5.2.2.3 Data Submission

Collect required data submittals for each specific material, product, unit of work, or system into a single submittal that is marked for choices, options, and portions applicable to the submittal. Mark each copy of the product data identically. Partial submittals will not be accepted.

Submit the manufacturer's instructions before installation.

1.5.2.3 Format of SD-05 Design Data

Provide design data and certificates on 8 1/2 by 11 inch page size.

1.5.2.4 Format of SD-06 Test Reports

By prominent notation, indicate each report in the submittal. Indicate the specification number and paragraph number to which each report pertains.

1.5.2.5 Format of SD-07 Certificates

Provide design data and certificates on 8 1/2 by 11 inch page size.

1.5.2.6 Format of SD-08 Manufacturer's Instructions

Present manufacturer's instructions submittals for each section. Include the manufacturer's name, trade name, place of manufacture, and catalog model or number on product data. Also include applicable federal, military, industry, and technical-society publication references. If supplemental information is needed to clarify the manufacturer's data, submit it as specified for SD-07 Certificates.

Submit the manufacturer's instructions before installation.

1.5.2.6.1 Standards

Where equipment or materials are specified to conform to industry or technical-society reference standards of such organizations as the American National Standards Institute (ANSI), ASTM International (ASTM), National Electrical Manufacturer's Association (NEMA), Underwriters Laboratories (UL), or Association of Edison Illuminating Companies (AEIC), submit proof of such compliance. The label or listing by the specified organization will be acceptable evidence of compliance. In lieu of the label or listing, submit a certificate from an independent testing organization, competent to perform testing, and approved by the Contracting Officer.

State on the certificate that the item has been tested in accordance with the specified organization's test methods and that the item complies with the specified organization's reference standard.

1.5.2.7 Format of SD-10 O & M manuals

Provide factory standard O & M manuals. Provide 2 hard copies and on PDF

SECTION 01 33 00 Page 8 version.

1.5.2.8 Format of SD-11 Closeout Submittals

When the submittal includes a document that is to be used in the project or is to become part of the project record, other than as a submittal, do not apply the Contractor's approval stamp to the document itself, but to a separate sheet accompanying the document.

Provide data in the unit of measure used in the contract documents.

1.5.3 Source Drawings for Shop Drawings

1.5.3.1 Source Drawings

The entire set of source drawing files (DWG or DGN) will not be provided to the Contractor. Request the specific Drawing Number for the preparation of shop drawings. Only those drawings requested to prepare shop drawings will be provided. These drawings are provided only after award.

1.5.3.2 Terms and Conditions

Data contained on these electronic files must not be used for any purpose other than as a convenience in the preparation for the referenced project.

Any other use or reuse is at the sole risk of the Contractor and without liability or legal exposure to the Government. The Contractor must make no claim, and waives to the fullest extent permitted by law any claim or cause of action of any nature against the Government, its agents, or its subconsultants that may arise out of or in connection with the use of these electronic files. The Contractor must, to the fullest extent permitted by law, indemnify and hold the Government harmless against all damages, liabilities, or costs, including reasonable attorney's fees and defense costs, arising out of or resulting from the use of these electronic files.

1.5.4 Electronic File Format

Provide submittals in electronic format. Compile the submittal file as a single, complete document, to include the Transmittal Form described within. Name the electronic submittal file specifically according to its contents, and coordinate the file naming convention with the Contracting Officer. Electronic files must be of sufficient quality that all information is legible. Use PDF as the electronic format, unless otherwise specified or directed by the Contracting Officer. All documents must make use of optical character recognition (OCR) routines to make text searchable and selectable, so that the text can be copied. Index and bookmark files exceeding 30 pages to allow efficient navigation of the file. When required, the electronic file must include a valid electronic signature.

E-mail electronic submittal documents smaller than 10MB to an e-mail address as directed by the Contracting Officer, unless directed otherwise by COR. Provide electronic documents over 10 MB on an optical disc.

1.6 QUANTITY OF SUBMITTALS

Submittals are to be transmitted electronically, unless directed otherwise.

SECTION 01 33 00 Page 9

1.7 INFORMATION ONLY SUBMITTALS

Submittals without an action code must be submitted to the Contracting Officer for information-only. Approval of the Contracting Officer is not required on information only submittals. Normally, submittals for information only will not be returned. However, the Government reserves the right to return unsatisfactory submittals and require the Contractor to resubmit any item found not to comply with the contract. This does not relieve the Contractor from the obligation to furnish material conforming to the plans and specifications; will not prevent the Contracting Officer from requiring removal and replacement of nonconforming material incorporated in the work.

1.8 PROJECT SUBMITTAL REGISTER

The Project Submittal Register showing submittals required by the specifications is attached to this section as "Project Submittal Register."

1.9 VARIATIONS

Variations from contract requirements require Contracting Officer approval and will be considered where advantageous to the Government.

1.9.1 Considering Variations

Discussion of variations with the Contracting Officer before submission will help ensure that functional and quality requirements are met and minimize rejections and resubmittals. When contemplating a variation that results in lower cost, consider submission of the variation as a Value Engineering Change Proposal (VECP).

Specifically point out variations from contract requirements in transmittal letters. Failure to point out variations may cause the Government to require rejection and removal of such work at no additional cost to the Government.

1.9.2 Proposing Variations

When proposing variations, deliver a written request to the Contracting Officer, with documentation of the nature and features of the variation and why the variation is desirable and beneficial to Government. Include the DOR's written analysis and approval. If lower cost is a benefit, also include an estimate of the cost savings. In addition to documentation required for variation, include the submittals required for the item.

Clearly mark the proposed variation in all documentation.

Check the column "variation" of ENG Form 4025 for submittals that include variations proposed by the Contractor. Set forth in writing the reason for any variations and note such variations on the submittal. The Government reserves the right to rescind inadvertent approval of submittals containing unnoted variations.

1.9.3 Warranting that Variations are Compatible

When delivering a variation for approval, the Contractor warrants that this contract has been reviewed to establish that the variation, if incorporated, will be compatible with other elements of work.

SECTION 01 33 00 Page 10

1.10 SCHEDULE

Provide a overall schedule to manufacture, test, and ship the CIG system.

Provide bi-weekly updates of the actual status for the final shipping date.

1.11 GOVERNMENT APPROVING AUTHORITY

When the approving authority is the Contracting Officer, the Government will:

a. Note the date on which the submittal was received.

b. Review submittals for approval within the scheduling period specified and only for conformance with project design concepts and compliance with contract documents.

c. Identify returned submittals with one of the actions defined in paragraph REVIEW NOTATIONS and with comments and markings appropriate for the action indicated.

Upon completion of review of submittals requiring Government approval, stamp and date submittals. An electronic copy of the submittal will be retained by the Contracting Officer and an electronic copy of the submittal will be returned to the Contractor.

1.11.1 Review Notations

Submittals will be returned to the Contractor with the following notations:

a. Submittals marked "approved" or "accepted" authorize proceeding with the work covered.

b. Submittals marked "approved as noted" or "approved, except as noted, resubmittal not required," authorize proceeding with the work covered provided that the Contractor takes no exception to the corrections.

c. Submittals marked "not approved," "disapproved," or "revise and resubmit" indicate incomplete submittal or noncompliance with the contract requirements or design concept. Resubmit with appropriate changes. Do not proceed with work for this item until the resubmittal is approved.

d. Submittals marked "not reviewed" indicate that the submittal has been previously reviewed and approved, is not required, does not have evidence of being reviewed and approved by Contractor, or is not complete. A submittal marked "not reviewed" will be returned with an explanation of the reason it is not reviewed. Resubmit submittals returned for lack of review by Contractor or for being incomplete, with appropriate action, coordination, or change.

e. Submittals marked "receipt acknowledged" indicate that submittals have been received by the Government. This applies only to "information-only submittals" as previously defined.

1.12 DISAPPROVED SUBMITTALS

Make corrections required by the Contracting Officer. If the Contractor considers any correction or notation on the returned submittals to constitute a change to the contract drawings or specifications, give notice

SECTION 01 33 00 Page 11 to the Contracting Officer as required under the FAR clause titled CHANGES. The Supplier is responsible for the dimensions and design of connection details.

If changes are necessary to submittals, make such revisions and resubmit in accordance with the procedures above. No item of work requiring a submittal change is to be accomplished until the changed submittals are approved.

1.13 APPROVED SUBMITTALS

The Contracting Officer's approval of submittals is not to be construed as a complete check, and indicates only that the general method of fabrication, materials, detailing, and other information are satisfactory.

Approval or acceptance by the Government for a submittal does not relieve the Contractor of the responsibility for meeting the contract requirements or for any error that may exist, because under the Quality Control (QC) requirements of this contract, the Contractor is responsible for ensuring information contained with in each submittal accurately conforms with the requirements of the contract documents.

After submittals have been approved or accepted by the Contracting Officer, no resubmittal for the purpose of substituting materials or equipment will be considered unless accompanied by an explanation of why a substitution is necessary.

1.14 WITHHOLDING OF PAYMENT

Payment for materials incorporated in the work will not be made if required approvals have not been obtained.

1.15 STAMPS

Certify the submittal data as follows on Form ENG 4025: "I certify that the above submitted items had been reviewed in detail and are correct and in strict conformance with the contract drawings and specifications except as otherwise stated.

______NAME OF CONTRACTOR ______ SIGNATURE OF CONTRACTOR

PART 2 PRODUCTS

Not Used

PART 3 EXECUTION

Not Used

-- End of Section --

SECTION 01 33 00 Page 12

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 2 PAGES

Copper Ion System, Big Bend Dam, SD

43 32 69 SD-02 Shop Drawings

2.1.4 G POManufacture's Shop Drawings

SD-03 Product Data

G POCOPPER ION GENERATOR

SYSTEM

1.4 G POAuxiliary Equipment and Spare

Parts

2.2.1 G POProduct Safety Data Sheets

SD-05 Design Data

2.1.4 G POCopper Ion Design Concentration

Data SD-06 Test Reports

2.10 G POFactory Test Report

2.1.1.1 G POCertified Mill Test Reports

3.3 G POField Test Plan

2.1.3 G PORaw Water Compatability Report

3.3 G POFinal Test Reports

3.5 G POTraining Plan

SD-07 Certificates Certificate Of Calibration; G, PO

2.2.1EPA Certification 2.2.1South Dakota Department Of

Agriculture Certification 2.2.1State Of South Dakota

Certifications SD-08 Manufacturer’s Instructions

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

T R A N S M I T T A L

N O

S P E C

S E C T

DESCRIPTION

ITEM SUBMITTED

P A R A G R A P H

C L A S S I F I C A T I O N

G O V T

O R

A E

R E V W

R SUBMIT

APPROVAL

NEEDED

BY

MATERIAL

NEEDED

BY

A C T I O N

C O D E

DATE

OF

ACTION

DATE FWD

TO APPR

AUTH/

DATE RCD

FROM

CONTR

DATE FWD

TO OTHER

REVIEWER

DATE RCD

FROM OTH

REVIEWER

A C T I O N

C O D E

DATE

OF

ACTION

MAILED

TO

CONTR/

DATE RCD

FRM APPR

AUTH REMARKS

(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 2 PAGES

Copper Ion System, Big Bend Dam, SD

43 32 69 2.1.4Manufacturer's Installation Instructions

SD-10 Operation and Maintenance Data

3.6.1 G POOperating Instructions

3.6.2 G POMaintenance Instructions

SD-11 Closeout Submittals

3.6.1 G POAs-Built Drawings

3.6.3 G POWarranty Information

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

T R A N S M I T T A L

N O

S P E C

S E C T

DESCRIPTION

ITEM SUBMITTED

P A R A G R A P H

C L A S S I F I C A T I O N

G O V T

O R

A E

R E V W

R SUBMIT

APPROVAL

NEEDED

BY

MATERIAL

NEEDED

BY

A C T I O N

C O D E

DATE

OF

ACTION

DATE FWD

TO APPR

AUTH/

DATE RCD

FROM

CONTR

DATE FWD

TO OTHER

REVIEWER

DATE RCD

FROM OTH

REVIEWER

A C T I O N

C O D E

DATE

OF

ACTION

MAILED

TO

CONTR/

DATE RCD

FRM APPR

AUTH REMARKS

(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)

ENG FORM 4025, MAY 2017 PREVIOUS EDITIONS ARE OBSOLETE. Page 1 of 2

U.S. Army Corps of Engineers (USACE)

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES, OR

MANUFACTURER'S CERTIFICATES OF COMPLIANCE

For use of this form, see ER 415-1-10; the proponent agency is CECW-CE.

DATE TRANSMITTAL NO.

SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be initiated by the contractor)

TO:

PROJECT TITLE AND LOCATIONSPECIFICATION SEC. NO. (Cover only one section with each transmittal)

FROM: CONTRACT NO. CHECK ONE:

THIS TRANSMITTAL IS FOR: (Check one)

THIS IS A NEW TRANSMITTAL

THIS IS A RESUBMITTAL OF

TRANSMITTAL

FIO GA DA CR DA/CR DA/GA

ITEM

NO.

(See

Note 3)

USACE

ACTION

CODE

(Note 9)

SUBMITTAL

TYPE CODE

(See Note 8)

NO.

OF

COPIES

SPEC.

PARA. NO.

DRAWING

SHEET NO.

CONTRACTOR

REVIEW

CODE

VARIATION

Enter "Y" if requesting a variation

(See Note 6)

DESCRIPTION OF SUBMITTAL ITEM

(Type size, model number/etc.)

a. i.c. d. e. f. g. h.b.

CONTRACT DOCUMENT

REFERENCE

REMARKS

SECTION II - APPROVAL ACTION

I certify that the above submitted items had been reviewed in detail and are correct and in strict conformance with the contract drawings and specifications except as otherwise stated.

NAME OF CONTRACTOR SIGNATURE OF CONTRACTOR

NAME AND TITLE OF APPROVING AUTHORITY SIGNATURE OF APPROVING AUTHORITY DATEENCLOSURES RETURNED (List by item No.)

ENG FORM 4025, MAY 2017 Page 2 of 2

INSTRUCTIONS

1. Section I will be initiated by the Contractor in the required number of copies.

2. Each Transmittal shall be numbered consecutively. The Transmittal Number typically includes two parts separated by a dash (-). The first part is the specification section number. The second part is a sequential number for the submittals under that spec section. If the Transmittal is a resubmittal, then add a decimal point to the end of the original Transmittal Number and begin numbering the resubmittal packages sequentially after the decimal.

3. The "Item No." for each entry on this form will be the same "Item No." as indicated on ENG FORM 4288-R.

4. Submittals requiring expeditious handling will be submitted on a separate ENG Form 4025-R.

5. Items transmitted on each transmittal form will be from the same specification section. Do not combine submittal information from different specification sections in a single transmittal.

6. If the data submitted are intentionally in variance with the contract requirements, indicate a variation in column h, and enter a statement in the Remarks block describing he detailed reason for the variation.

7. ENG Form 4025-R is self-transmitting - a letter of transmittal is not required.

8. When submittal items are transmitted, indicate the "Submittal Type" (SD-01 through SD-11) in column c of Section I.

Submittal types are the following:

SD-01 - Preconstruction SD-02 - Shop Drawings SD-03 - Product Data SD-04 - Samples SD-05 - Design Data SD-06 - Test Reports

SD-07 - Certificates SD-08 - Manufacturer's Instructions SD-09 - Manufacturer's Field Reports SD-10 - O&M Data SD-11 - Closeout

9. For each submittal item, the Contractor will assign Submittal Action Codes in column g of Section I. The U.S. Army Corps of Engineers approving authority will assign Submittal

Action Codes in column i of Section I. The Submittal Action Codes are:

A -- Approved as submitted.

B -- Approved, except as noted on drawings. Resubmission not required.

C -- Approved, except as noted on drawings. Refer to attached comments.

Resubmission required.

D -- Will be returned by separate correspondence.

E -- Disapproved. Refer to attached comments.

10. Approval of items does not relieve the contractor from complying with all the requirements of the contract.

F -- Receipt acknowledged.

X -- Receipt acknowledged, does not comply with contract requirements, as noted.

G -- Other action required (Specify)

K -- Government concurs with intermediate design. (For D-B contracts)

R -- Design submittal is acceptable for release for construction. (For D-B contracts)

SECTION TABLE OF CONTENTS

DIVISION 43 - PROCESS GAS AND LIQUID HANDLING, PURIFICATION, AND STORAGE

EQUIPMENT

SECTION 43 32 69

COPPER ION GENERATOR SYSTEM FOR ZEBRA MUSSEL MITIGATION

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 DELIVERY, STORAGE, AND HANDLING

1.4 EXTRA MATERIALS

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

2.1.1 Design Requirements

2.1.1.1 General Requirements

2.1.1.2 Ionization Chambers

2.1.1.3 Skid / Frame

2.1.1.4 Piping, Fittings, and Accessories

2.1.1.5 Manual Valves

2.1.1.6 Drain Valves

2.1.1.7 Electronically Actuated Flow Modulating Valves

2.1.1.8 Influent/Carrier Water Flow Indicating Transmitter

2.1.1.9 Copper Ion Solution Flow Indicating Transmitters

2.1.1.10 Concentrated Copper Ion Solution Feed System

2.1.2 Copper Ion Generator Control

2.1.2.1 Automatic/Manual Control

2.1.3 Performance Requirements

2.1.4 Submittal Data

2.2 MATERIALS AND EQUIPMENT

2.2.1 Standard Products

2.2.2 Nameplates

2.3 BOOSTER PUMP

2.4 CONTROLS

2.5 PRESSURE GAUGES

2.6 PIPING

2.6.1 Backflow Preventer

2.6.2 Concentrated Copper Ion Solution Piping

2.7 ELECTRICAL

2.7.1 Motor Starters

2.7.2 Control and Protective Devices

2.8 EQUIPMENT APPURTENANCES

2.9 FACTORY PAINTING

2.10 FACTORY TEST REPORT

PART 3 EXECUTION

3.1 FIELD MEASUREMENTS

3.2 INSTALLATION

3.3 FIELD TESTING

3.3.1 Booster Pump

SECTION 43 32 69 Page 1

3.4 MANUFACTURER'S SERVICES

3.5 FIELD TRAINING

3.6 CLOSEOUT ACTIVITIES

3.6.1 Operating Instructions

3.6.2 Maintenance Instructions

3.6.3 Warranty Information

-- End of Section Table of Contents --

SECTION 43 32 69 Page 2

SECTION 43 32 69

COPPER ION GENERATOR SYSTEM FOR ZEBRA MUSSEL MITIGATION

PART 1 GENERAL

Furnish a complete Copper Ion Generating System (CIG) and associated equipment to treat up to 11,000 Gallons Per Minute(GPM) of raw water for a continued, steady dose of 20 parts per billion (ppb) of copper ions with intermittent, short-term dosing capacity of up to 40 ppb of copper ions.

The CIG must include a variable speed or variable frequency drive booster pump, flow indicating transmitters, flow control valves, PLC based control system, copper generation system, and controls to perform the above requirement. CIG must be skid mounted and be designed for bolting to the concrete floor with concrete anchoring system.

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B16.34 (2017) Valves - Flanged, Threaded and Welding End

ASTM INTERNATIONAL (ASTM)

ASTM A967/A967M Standard Specification for Chemical Passivation Treatments for Stainless Steel Parts

ASTM F593 (2017) Standard Specification for Stainless Steel Bolts, Hex Cap Screws, and Studs

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA 250 (2014) Enclosures for Electrical Equipment (1000 Volts Maximum)

UNDERWRITERS LABORATORIES (UL)

UL 50 (2015) UL Standard for Safety Enclosures for Electrical Equipment, Non-Environmental Considerations

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. "PO" is Project Office.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SECTION 43 32 69 Page 3

SD-02 Shop Drawings

Manufacture's Shop Drawings; G, PO

SD-03 Product Data

COPPER ION GENERATOR SYSTEM; G, PO

Auxiliary Equipment and Spare Parts; G, PO

Product Safety Data Sheets; G, PO

SD-05 Design Data

Copper Ion Design Concentration Data; G, PO

SD-06 Test Reports

Factory Test Report; G, PO

Certified Mill Test Reports; G, PO

Field Test Plan; G, PO

Raw Water Compatibility Report; G, PO

Final Test Reports; G, PO

Training Plan; G, PO

SD-07 Certificates

Certificate Of Calibration; G, PO

EPA Certification; G, PO

South Dakota Department Of Agriculture Certification; G, PO

State Of South Dakota Certifications; G, PO

SD-08 Manufacturer's Instructions

Manufacturer's Installation Instructions; G, PO

SD-10 Operation and Maintenance Data

Operating Instructions; G, PO

Maintenance Instructions; G, PO

SD-11 Closeout Submittals

As-Built Drawings; G, PO

Warranty Information; G, PO

SECTION 43 32 69 Page 4

1.3 DELIVERY, STORAGE, AND HANDLING

Protect material and equipment delivered and placed in storage from the weather, excessive humidity and excessive temperature variation, dirt, dust, or other contaminants.

1.4 EXTRA MATERIALS

Include items needed for normal operation, future maintenance, and repair, items that might be difficult to obtain because of color or pattern match, or spare parts needed to ensure continued operation of critical equipment.

Concurrent with delivery and installation of the specified equipment, furnish auxiliary equipment and spare parts as follows:

a. Contractor must supply a hand held battery operated multi-parameter colorimeter-style analyzer for measuring the concentration of copper ions in the raw water. Analyzer must have a data logger function capable of logging up to 500 measured values (Result, Date, Time, Sample ID, User ID). Analyzer display must be easily read with a backlit display Analyzer must have a Silicon photodiode detector.

Analyzer must capable of operating in an environment of 10-40 degrees C and up to 80% relative humidity. Analyzer must read % transmittance, absorbance, and concentration. Optical System must be rated 0 / 180 degree transmittance with Photometric Accuracy (± 0.005 Abs @1.0 ABS Nominal), Photometric Linearity (± 0.002 Abs (0 - 1 Abs)), Photometric Measuring Range (0 - 2 Abs), and Reproducibility (± 0.005 Abs (0 - 1 A). Wavelength Ranges must be 420 nm, 520 nm, 560 nm, 610 nm with Automatic Wavelength Selection

Analyzer package must include two 1-inch glass sample cells marked at 10, 20 and 25 mL, two 1 cm plastic sample cells, 1 x 16-mm COD/Test 'N Tube™ adapter, alkaline batteries, printed instrument manual, instrument and procedure manuals on CD, USB Mini to USB Cable, New analyzer must be similar to a Hach DR 900 Multi-parameter Handheld Meter with;

1. One (1) set of reagents for low range copper test - 0-210 ppb.

2. One (1) set of reagents for High range copper test - 0-5 ppm and instruments required for adjustment, calibration, disassembly, operation, and maintenance of the equipment.

b. Spare parts for each different item of material and equipment specified including all of the parts recommended by the manufacturer. At a minimum, spares provided must include booster pump, flow control valve (each model), flow indicating transmitters(each model),PLC power supply, PLC CPU with latest version downloaded, one card for each type of PLC I/O card, and a 2" SS pressure gauge. In addition, provide spare electrodes required for the CIG to operate for an additional year of service at the design rate (20 ppb treatment of 11,000 gpm).

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

Provide a COPPER ION GENERATOR SYSTEM as described below;

SECTION 43 32 69 Page 5

a. Provide skid-mounted copper ion generator, complete with all components required. Skid must be factory plumbed and wired.

b. Provide all components of the copper ion generator for the specified service conditions. System will be installed indoors. High humidity conditions may exist.

c. Capacity and design of the CIG system and accessories must be suitable for 24-hour full load service for a minimum of five years (excluding consumables).

d. Provide the CIG equipment with the appurtenances and accessories, as required, for flow rate and copper ion concentration adjustment. A lockable valved sample port must be provided in the concentrated solution skid piping.

e. CIG controllers must have automatic and manual modes for the 10 individual injection lines.

f. In automatic control mode, the PLC must have the capability to vary individual injection feed rate of copper ions based on signals from the respective individual injection flow indicating transmitter and flow controller. In automatic control mode, the flow rate of the raw water to be treated in the individual lines will be provided by the government SCADA system. In manual control mode, the operator must be able to enter the raw water flow rate to be treated for an individual raw water line and the CIG must automatically control copper ion solution flow rate to the individual injection line. For example, the operator would input a value of 500 GPM of raw water to be treated at an individual treatment point, and the PLC would throttle the distribution of the concentrated copper ionized water to that point accordingly to maintain the appropriate dose of copper ions for 500 GPM of raw water.

g. Flow control valves at each injection line must be capable of varying the flow rate of copper ion solution into the injection point in proportion to the measured raw water flow at the injection point.

2.1.1 Design Requirements

2.1.1.1 General Requirements

a. No materials containing lead may be used. All wetted components on the CIG skid that are in contact with the ionized copper stream must be corrosion resistant, 316L stainless steel with exception of the electrodes. No PVC or plastic piping will be allowed on the CIG skid.

b. Copper anodes must be of high purity 99.99% ETP Copper.

Manufacturer must submit Certified Mill Test Reports to confirm composition and acceptability of the anodes.

c. Major CIG components must be designed for a minimum 5-year life.

Consumable components must be designed for a minimum of one year.

2.1.1.2 Ionization Chambers

a. Ionization Chambers must be made of passivated, Type 316L stainless steel with electrically insulated interior surface and powder-coated

SECTION 43 32 69 Page 6 exterior surface.

2.1.1.3 Skid / Frame

a. Equipment supports and skid frame must be painted steel or 316L stainless-steel construction.

2.1.1.4 Piping, Fittings, and Accessories

a. Copper ion generator connecting inlet and outlet piping must be passivated Type 316L stainless steel in accordance with ASTM A967/A967M.

b. Inlet/outlet pipe fittings for the skid piping must be 3", 150#- 316L stainless steel flat faced flanges.

c. Full face gaskets for #150 ANSI flat faced flange; gasket material must be Neoprene material. Gaskets must be Off- The Shelf components.

d. CIG must have a 2" high contrast 316L stainless steel pressure indicator gauge at the inlet piping and on concentrated copper ion solution outlet piping.

2.1.1.5 Manual Valves

a. Inlet and Outlet Isolation Valves must be ¼ turn, full port, lockable 316L stainless steel ball valves that conform to ASME B16.34.

2.1.1.6 Drain Valves

a. Drain valves must be ¼ turn, lockable, full port, 316L stainless steel ball valves.

2.1.1.7 Electronically Actuated Flow Modulating Valves

a. Characterized 316L Stainless Steel Ball Valve for Flow Rate Control, Pre-configured for direct control and monitoring by CIG Controller.

b. Each Valve must be Independently Controlled and Monitored in order to maintain the desired copper ion concentration in the treated water.

Valves must be 1" FNPT.

2.1.1.8 Influent/Carrier Water Flow Indicating Transmitter

a. Provide Type 316L stainless steel non-contacting, non-fouling, magnetic flow indicating transmitter resistant to fouling and erosion wear due to suspended solids and organic material in raw water.

b. Wetted parts of the flow transmitter must be made of Type 316L stainless steel and Viton materials only.

2.1.1.9 Copper Ion Solution Flow Indicating Transmitters

a. Provide Type 316L stainless steel non-contacting, non-fouling, magnetic flow indicating transmitters resistant to fouling and erosion wear due to suspended solids and organic material in raw water.

b. Wetted parts of the flow indicating transmitter must be made of Type 316L stainless steel and Viton materials only. Each individual injection point flow indicating transmitter must be 1" FNPT.

SECTION 43 32 69 Page 7

2.1.1.10 Concentrated Copper Ion Solution Feed System

Provide the following for Concentrated copper ion solution delivery;

a. Concentration: Minimum 0 ppb; Maximum 40 ppb in treated raw water.

b. Number of pumps: one

c. Type of pump: Variable speed or Variable frequency

d. Configuration: Simplex

e. Controls must have automatic and manual modes.

f. Feed/flow rate: Minimum 0 gpm / maximum 110 gpm.

g. Back pressure at point of injection: 25-30 psig

h. Materials of construction allowed for wetted parts: 316L stainless steel

i. Anticipated booster pump inlet pressure: 25-30 psig

2.1.2 Copper Ion Generator Control

2.1.2.1 Automatic/Manual Control

System must have fully automatic and manual control modes. Automatic mode must control individual copper ion solution injection flow rates according to actual amount of raw water to be treated. Manual control mode must allow manual input to the controller for the flow rate of raw water to be treated in the individual lines. CIG system must be capable of controlling some of the individual lines in manual mode while other lines are in automatic mode.

2.1.3 Performance Requirements

The CIG system must be designed to produce a copper ion solution that increases concentration of copper ions in the treated raw water flow by 5-20 ppb nominal operating with the capability for 40 ppb over a flow range of 0 to 11,000 GPM to protect (2) auxiliary system lines and (8) individual unit cooling system line. Each Auxiliary line has a raw water flow rate of 0-1,250 GPM. Each individual unit cooling system line has a flow rate of

0-1,000 GPM.

CIG manufacturer must confirm compatibility of the CIG system with the raw water at Big Bend. Include in a Raw Water Compatibility report, a narrative of the analysis performed, the requirements of the CIG system with respect to water quality, results of the analysis and any concerns that should be noted regarding the compatibility of the CIG equipment with respect to the raw water at Big Bend. The analysis must examine the entire range of raw water quality data provided, including highs, lows and average values for the relevant water quality parameters. Included in Appendix A is a spreadsheet of the historical water quality data at Big Bend.

The 3" copper ion solution header (supplied and installed by the Government) will have ten (10) individual distribution lines. The individual injection lines must operate independently of each other and be capable of operating at different raw water flow rates. An electrically

SECTION 43 32 69 Page 8 actuated, modulating ball-valve mounted on each distribution line must be controlled and monitored directly by CIG Controller to maintain a suitable flow rate of copper ions to treat the raw water. A non-fouling magnetic flow indicating transmitter mounted on each distribution line must be powered and monitored directly by CIG Controller.

The CIG control system must have an adjustable timer/volumetric amount/continuous low flow rate that allows injection of the copper ions after the individual raw water flow rate goes under a minimum flow rate (this occurs when an individual unit cooling system line is shutdown).

This will allow treatment of the incoming raw water pipe between operating cycles of the unit cooling system. Length of timer will be determined after installation.

The 10 individual line flow indicating transmitter must validate and report Copper Ion Solution flow rate to each line. In Automatic mode, the actual raw water flow rates will be supplied by the government SCADA system via communication system. The Big Bend Service Conditions are as listed below:

- Two (2) Auxiliary lines (1,250 GPM Each).

- For Eight (8) Unit Cooling System line (1,000 GPM Each).

- Available power: 120/208 VAC, 60 Hz, 3 Phase.

- Max Raw Water Flow Rate to Be Treated: 11,000 GPM.

- Influent Raw (Carrier) Water Flow Rate: Up to 110 GPM.

Target copper ion concentration in Treated Raw Water 5-20 ppb, 40 ppb Maximum. CIG System must be sized to treat 11,000 gpm of raw water for 8760 hours of continuous use to 20 ppb copper ions concentration. System must also be capable of treating the raw water up to 40 ppb copper ion concentration.

2.1.4 Submittal Data

Submit manufacturer's equipment product literature, Manufacture's Shop Drawings, Manufacturer's Installation Instructions, Copper Ion Design Concentration Data, performance charts, electrical and piping schematics, and pump curves. List of materials, list of equipment, including a complete list of parts and supplies with current unit prices and source of supply. List of special tools for each type of equipment furnished including special tools necessary for adjustment, operation, maintenance, and disassembly. Refer to Section 1.2 for a complete list of submittals.

2.2 MATERIALS AND EQUIPMENT

2.2.1 Standard Products

Provide materials and equipment which are the standard products of a manufacturer regularly engaged in the manufacture of the products and that essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. Equipment must be supported by the CIG manufacturer. Submit a copy of EPA Certification, South Dakota Department of Agriculture Certification, and any other required State of South Dakota Certifications that states the Manufacturer and Copper Ion Generator are approved under the Federal Registration of Copper Ion Generators in accordance with FIFRA and South Dakota State Regulations. Provide any Product Safety Data sheets that pertain to the Copper Ion Generator/Process.

SECTION 43 32 69 Page 9

2.2.2 Nameplates

Each major item of equipment must have the manufacturer's name, address, type or style, model or serial number, and catalog number on a plate secured to the item of equipment. Control Panel nameplates must be melamine plastic, 0.125 inch thick, black with white center core.

Surface must be matte finish. Corners must be square. Accurately align lettering and engrave into the core. Minimum size of nameplates is to be 1 inch by 2.5 inches. Lettering must be a minimum of 0.25 inch high, normal block style. Nameplates for piping components must be constructed of stamped metal. Minimum size of nameplates is be 1 inch by

2.5 inches. Lettering must be a minimum of 0.125 inch high, normal block style.

2.3 BOOSTER PUMP

Provide a variable speed pump that will maintain required injection pressure at any rate from the minimum flow rate to the maximum flow rate and must be capable of continuous operation at rated capacity. The booster pump output must be controlled by the CIG PLC such that variations in suction/discharge head and flow rates at the injection points can be accounted for. Provide in a configuration that's practicable to provide equipment isolation, reliable service and to be readily accessible for inspection, cleaning, adjustment, repairs, and replacements. Supplier must size pump using design requirement listed above and reference drawing M-101.

2.4 CONTROLS

The amount of concentrated ionized copper solution must be regulated by the actual flow rate to each injection point.