A.03.09_Drawings.pdf

5" 13•" "4 36"4

36"4

"4 35"4

35"4 3512•"1" 1"

2"14•""4 38"4

34"8 355"

2'-6"2'-6"

"4 12' 213•"13•"

"4 32' 3

"2

1"1"

2" 2"

"2 17"2

17 1"1"

12•" 12•" 1"1"

4‚"

1"

2"2"

2‚"

5'-0"

10ƒ" DIA.

5ƒ"7•"

S P

A C

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7 SPACES @ 8"=4'-8"

14"2" 2"

18"

A C

8 SPACES @1" 1"

ƒ

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IN

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1„"

2"2"

1"1"

5'-0" ƒ

0.500

"16

"4

"4

"2

6"

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IDENTIFICATION

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®of Engineers

US Army Corps

Huntington District

M-501 1 4

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NOTES:

SCALE: 1•"=1'-0

SCALE: 1•"=1'-0

SCALE: 1•"=1'-0 SCALE: 1•"=1'-0 SCALE: 1•"=1'-0

SCALE: 1•"=1'-0

1" 1" 1"

1"

DRILL & TAP FOR 44-1" "CAP SCREWS 2•" DEEP

L

C GATE & STEML

R

SYMMETRICAL ABOUT C

L

BORE

C GATE & STEML

C GATE & STEML

2"=16"

NOTE:

•" R

C GATE & STEML-.000

+.002

BORE

•"R

12"R

SMOOTH

GRIND G

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(SEE SPECS)

OF HANDHOLE COVER

GASKET, FOR INSTALLATION

PROVIDE SYN. RUBBER

CAP. SCREWS 2" LONG

1„" DEEP, FL. HD. BRONZE

DRILL & TAP, ƒ" 10 UNC, W

IT

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O V

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4.

3.

2.

1.

ON REF. DWG. 52-3/12

SEAL CORNER DETAIL

ON M-502

SEE DETAIL A

M-503

1 M-503

M-503

END ELEVATIONSECTION A-AUPSTREAM ELEVATION DOWNSTREAM ELEVATION

„" BOSS

GATE

FOR

-.000 +.002

SECTION C-C

SECTION B-B

FACE

SPOT

ALL FILLETS ON GATE CASTINGS ARE †" R UNLESS OTHERWISE NOTED.

SEE M-504 FOR NON DESTRUCTIVE TESTING REQUIREMENTS.

GATE SHALL BE SHIPPED FULLY ASSEMBLED.

THE OROGONAL DRAWINGS ARE BEING PROVIDED FOR REFERENCE.

THIS DRAWING IS BASED ON THE ORIGINAL GATE OEM DRAWINGS.

/2

/2

DEEP, SEE SECTION "D-D" ON DWG M-501

DRILL & TAP FOR 1" CAP SCREWS 2‚"

ON DWG M-502

SEAL SEE DETAIL "A"

FOR SECTION THRU VERTICAL

†"R

"4

"2

"4

36 5 SPACES @ 8"=3'-4"

"2

4'-5•" "2

2"

4 "

.4

³"

"4 11"4

2" "2

14 9 SPACES @6"=4'-6" "2

15 "2 15 6" "2

15 "2 15 6" 6" "2

9'-0"

.4

8 5

"2

2"

³"

"4

"2

"8 33 "8

18"

A C

8 SPACES @ 2"=16" 1"

1" "4

"4

2"

5"

"16

"4

1" 1""2

0.498

0.498

"4

1 .5

2.500

.5

"2

"4

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M-502 2 4

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NOTES:

SECTION F-F

SECTION E-E

VERTICAL LEAF SEAT

HORIZONTAL LEAF SEAT

SCALE: 3"=1'-0"

SCALE: 3"=1'-0"

SCALE: 6"=1'-0"

SCALE: 3"=1'-0"

FOR FLAT HEAD CAP SCREWS

DRILL 6 HOLES 1 1/32" CTSK

.0

.0

1‚

R

.0

.0

1‚

R

F

F

D

IA

SCALE: FULL

SCALE: 3"=1'-0"

THROUGH HORIZONTAL SEAL

SECTION D-D

SCALE: 6"=1'-0"

-.000 +.002

FOR GATE

1‚ " R

SCALE: 6"=1'-0"

DETAIL A

THROUGH VERTICAL SEAL

"4 11"4

L E

A F S

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11#4" R

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SOCKET HEAD CAP SCREWS

PROVIDE 28 BRONZE FLAT

GATE LEAF (TYP.)

TO MATCH HANDHOLE IN

FLATHEAD CAP SCREWS

28-œ" HOLES FOR 3/4"

DRILL & COUNTERSINK

SAW OFF BEFORE SHIPPING

INSTALL WITH PIPE WRENCH,

T H

R E

A D

U N

C

A

MAKE 1 UNIT WEIGHT: 87#

MK. M-502-1 MATERIAL: ASTM A709-18

.02

.02

CAP SCREW

HANDHOLE COVER

E

E

MAKE 1 UNIT WEIGHT: 145#

MK. M-502-3 MATERIAL: ASTM B584-14 (C93200)

/2

/2

SHALL BE 125 UNLESS OTHERWISE NOTED.

ALL MACHINING

QUANTITIES SHOWN ARE FOR ONE GATE.

FINISHED FLUSH AFTER ASSEMBLY.

ALL JOINTS IN GATE SEAL SHALL BE BRAZED IN AND

FOR SLIDE GATE ASSEMBLY SEE REFERENCE DWG. 52.3/8.

4.

3.

2.

1.

-.002 +.000

-.002 +.000

MAKE 1 RIGHT (OPOSITE HAND) UNIT WEIGHT: 145#

MK. M-502-5 MATERIAL: ASTM B584-14 (C93200)

MAKE 1 LEFT (AS SHOWN) UNIT WEIGHT: 145#

MK. M-502-4 MATERIAL: ASTM B584-14 (C93200)

SHALL BE ASTM B584-14 (C93200)

*NOTE: ALL LEAF SEALS AND CAP SCREWS

.0

.0

GATE

FOR

-.000 +.002

.500

FOR GATE

-.000 +.002

THIS DRAWING

NOT SHOWN, SEE DETAIL "A"

*FOR NOTES & DIMENSIONS

MAKE 44 UNIT WEIGHT: APPROX. #1

MK. M-502-2 MATERIAL: ASTM B584-14 (C93200)

1"-8-UNC-3A

CAP SCREW

3/4 "

.5

.7

.25"

.7

.56"

NOTE 2

NOTE 2

(6 REQUIRED)

ASTM A276-17, TYPE 316

1/2"-13 UNC 2A x 1-1/2" LG THD.

1/2" x 1-3/4" LG

CAP SCREW

SOCKET HD.

.9

.9

(6 HOLES AS SHOWN)

Ø.78" C' BORE

Ø.53" DRILL THRU

60"

8ƒ"8ƒ"3ƒ" 8ƒ"8ƒ"8ƒ"8ƒ"

SEE NOTE 7

.5

1.001" 1.002"

3ƒ" 3ƒ"

.3

LEAF SEAT

VERTICAL

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M-503 3 4

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SCALE: FULL

MAKE 1 UNIT WEIGHT: 38#

MK. M-503-1 MATERIAL: ASTM A276-17, TYPE 316

M-503

A

.5

D P, C 'B

O R

E

SCALE: FULLM-503

A BOTTOM SEAL SECTION

M-501

2 SECTION THRU GATE CENTER - BOTTOM SEAL

M-501

1 ATTACHMENT BOLT SPACING DETAIL

M-501

3 VERTICAL BOTTOM SEAL DETAIL

SCALE: 3" = 1'-0"

SCALE: FULL

SCALE: FULL

(6 HOLES AS SHOWN)

1/2"-13 UNC 2B TAP, 2-1/2" DP (GATE CASTING)

Ø.78" C' BORE (MK. M-501-3)

Ø.53" DRILL THRU (MK. M-501-3)

SEE NOTE 1

THRU MK. M-503-1 ONLY

3/4"-10 UNC 2B TAP

MK. M-502-2

1" BRONZE CAP SCREW

M-503

A

REMOVABLE BOTTOM SEAL

/2

/2

NOTES:

APPROVED EQUAL.

INSTALL FASTENERS WITH LOCTITE BLUE 242 OR

QUANTITY SHOWN IS FOR ONE GATE ONLY.

±.005 UNLESS OTHERWISE STATED.

WITH 3 DIGITS AFTER THE DECIMAL (.XXX) SHALL BE

SHALL BE ±.010 UNLESS OTHERWISE STATED. DIMENSIONS

DIMENSIONS WITH 2 DIGITS AFTER THE DECIMAL (.XX)

NOTED.

ALL MACHINING SHALL BE 125 UNLESS OTHERWISE

QUANTITIES SHOWN ARE FOR ONE GATE.

GAUGE WILL BE CAUSE FOR REJECTION.

GAUGE. THE ABILITY TO INSERT THE SPECIFIED FEELER

JOINTS SHALL BE CHECKED WITH A 0.004" FEELER

BOTTOM SEAL & GATE CASTING SHALL BE WATER TIGHT.

JOINT BETWEEN BOTTOM SEAL & VERTICAL SEAT &

REPLACEMENT.

A JACKING BOLT DURING FUTURE BOTTOM SEAL

HOLE IS BEING PROVIDED TO ALLOW FOR THE USE OF

INSTALL BRONZE PLUG IN 3/4" THREADED HOLE. THE

7.

6.

5.

4.

3.

2.

1.

TO ACCEPT MK. M-503-1 AS SHOWN.

NOTE: MACHINE BOTTOM OF GATE

G A

P

.02

TYP.

6"

2'-8"

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Huntington District

M-504 4 4

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SCALE: 1•"=1'-0 SCALE: 1•"=1'-0 SCALE: 1•"=1'-0 SCALE: 1•"=1'-0

A

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1 TYP

1 TYP

ACCEPTANCE CRITERIA FOR ALL TESTING IS DEFINED IN THE SPECIFICATIONS.

SPECIFIED NDT TESTING SHALL BE PERFORMED BY THE CONTRACTOR.

ALL CASTINGS SHALL BE SURFACE INSPECTED BY A GOVERNMENT INSPECTOR AFTER ANNEALING OR FINAL HEAT TREATMENT. ALL

THE CASTING UNFIT FOR SERVICE.

VISUALLY INSPECT ENTIRE CASTING. ALL SURFACES SHALL BE FREE OF CRACKS, DEFECTS OR UNSOUNDNESS WHICH MAY RENDER

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KEY NOTES:

DOWNSTREAM ELEVATIONEND ELEVATIONSECTION A-AUPSTREAM ELEVATION

GENERAL NOTES:

ULTRASONICALLY TEST (UT) INDICATED AREAS. THE TESTING SHALL BE THROUGH THE ENTIRE THICKNESS OF THE AREAS SHOWN.

INSPECT PRIOR TO INSTALLATION OF THE REMOVABLE PIECE.

RADIOGRAPHICALLY TEST (RT) THE ENTIRE BOTTOM PORTION OF THE GATE AS INDICATED. FOR GATES WITH A REMOVABLE BOTTOM, ARE VISIBLE. VISIBLE AREAS ARE RIB INTERSECTIONS THAT ARE VISIBLE FROM THE TOP AND BOTH SIDES.

MAGNETIC PARTICLE TEST ENTIRE DOWNSTREAM SURFACE OF GATE & ALL VISIBLE AREAS WHERE INTERSECTIONS OF GEOMETRY

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IDENTIFICATION

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®of Engineers

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Huntington District

M-505 1 2

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NOTES

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SEE DRAWING M-505 FOR ADDITIONAL DETAILS.

CYLINDER DISASSEMBLY HAVE BEEN CENTER PUNCHED.

PUNCHING. THE ORIGINAL SCREWS THAT ARE TO BE REMOVED FOR

LOCK ALL INTERNAL SCREWS UPON FINAL ASSEMBLY BY CENTER

ACCORDANCE WITH CONTRACT SPECIFICATIONS.

DISASSEMBLE, INSPECT, REPAIR, RE-ASSEMBLE, & TEST CYLINDER IN

ALL VIEWS SHOWN ARE ORIGINAL EQUIPMENT SHOP DRAWINGS.

4.

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IDENTIFICATION

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M-506 2 2

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NOTES

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SNOTE: ALL DETAILS ARE NOT TO SCALE

ACCORDANCE WITH THE CONTRACT SPECIFICATIONS.

GATE LEAF STEM. THIS ITEM IS TO BE INSPECTED & REPAIRED IN

THE ANTICIPATED WORK DOES NOT INCLUDE THE REPLACEMENT OF THE

DRAWING.

WRENCH USED ON ASSEMBLY OF ORIGINAL CYLINDER SHOWN ON THIS

COMPLETE WORK DESCRIBED IN CONTRACT SPECIFICATIONS. SPANNER

THE CONTRACTOR IS RESPONSIBLE FOR ALL TOOLS NECCESSSARY TO

FREE AS POSSIBLE.

DIFFICULT, SO REPLACEMENT RINGS SHALL BE METALLIC & AS MAINTENANCE

1960's. THE REMOVAL OF THE CYLINDER FROM THE PROJECT IS EXTREMELY

RINGS THAT ARE IN THE EXISITNG CYLINDER ARE ORIGINAL FROM THE

APPROVED EQUAL. ELASTOMERIC SEALS SHALL NOT BE USED. THE PISTON

NEW PISTON RINGS SHALL BE PROVIDED AS SHOWN ON THIS DRAWING OR

4.

3.

2.

1.

Reference Drawings