A02 ATTACHMENT 0002 AK15920557_C.pdf

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Attached to
M915 BKIT SHIPPING BOX Federal contract opportunity
Solicitation number
W9098S21Q0072
Issued by
Department of the Army Materiel Command Contracting Command Rock Island Arsenal

About this file

This special packaging instruction document specifies requirements for packaging and shipping an M915 LTAS armor B-kit. It details all materials, components, and assembly instructions required to construct custom wood crates and blocking to securely package and brace multiple armor panels, assemblies, and other parts for transport. Specific items to be shipped are identified along with drawings showing how each must be cut, positioned, and fastened within the custom crates using plywood, lumber, hardware and other bracing materials. Installation sequences and methods are provided to assemble the complex multi-part packaging and bracing configuration to protect the armor kit during shipment.

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B08 21Q0072 Amendment 0001.pdf PDF
A02 ATTACHMENT 0001 SCOPE OF WORK.pdf PDF
B08 W9098S21Q0072 FINAL.pdf PDF

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SPECIAL PACKAGING INSTRUCTION Form Approved -TL OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintainingthedataneeded,andcompletingandreviewingthecollectionofinformation. Sendcommentsregardingthisburdenestimateoranyotheraspectof thiscollectionof information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

7. QUP

8. ICQ

NONE

9. UNIT PACK WT.

9943.0

10. UNIT PACK CU

399.705

11. UNIT PACK SIZE

110.0 X 91.0 X 69.0

12. MILITARY PRESERVATION

MIL-STD-2073-1E, METHOD 10

18. STEPS 19.

REQD

20.

DESCRIPTION

13. CLEANING

MIL-STD-2073-1E

1-C/FFFF 1 CONTAINER: ASTM D7478, TY II, CL 2, STYLE A,

/GGGG MODIFIED, SIZE: 1021/2” X 831/2” X 541/2” (INTERIOR)

14. DRYING

MIL-STD-2073-1E

2 A/R CUSHION: ASTM D4727, TY CF, VR SW, CL WR,

GR W5c FIBERBOARD

15. PACKING 3 A/R WRAP: MIL-PRF-121, TY 1 BARRIER MATERIAL

4 A/R CUSHION: A-A-3129 CUSHIONING MATERIAL,

a. LEVEL A

MIL-STD-2073-1E AND NOTE HHHH

FLEXIBLE OPEN CELL PLASTIC FILM

5 A/R ADHESIVE: COMMERCIAL GRADE WATERPROOF

b. LEVEL B

NOT APPLICABLE

ADHESIVE

16. MARKING

MIL-STD-129 & NOTES IIII

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 1 of 76 Pages Adobe Professional 7.0

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17. NOTES/DRAWINGS

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND THE

APPLICABLE CONTAINER SPECIFICATION.

B. LUMBER SIZES ARE NOMINAL UNLESS SPECIFIED, SEE BELOW AND PAGES 2 THROUGH 76 FOR SIZES

AND ORIENTATION. ALL LUMBER MUST BE HEAT TREATED.

NOTE

MINOR ADJUSTMENTS TO DIMENSIONS MAY BE REQUIRED TO ALL BLOCKING, BRACING, AND CUSHIONING

DUE TO POSITIONING AND PLACEMENT LOCATION OF ARMOR KIT COMPONENTS.

NOTE

LAYER ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIBERBOARD AND MIL-PRF-121, TY 1 BARRIER MATERIAL (SMOOTH SIDE AGAINST METAL) IN ALL LOCATIONS WHERE METAL TOUCHES WOOD TO PROTECT THE ARMOR KIT COMPONENT FROM ABRASION AND DAMAGE. SPRAY ADHESIVE OR TAPE MAY AID IN PLACING PROTECTIVE LAYERS. ENSURE TAPE IS ONLY USED WHERE ARMOR KIT COMPONENT WILL NOT BE IN

CONTACT WITH THE TAPE.

NOTE

FOR 1/2 AND 3/8 INCH CARRIAGE BOLTS DRILL HOLES 1/2 AND 3/8 INCH RESPECTIVELY. FOR 1/2 AND 3/8 INCH

LAG SCREWS DRILL PILOT HOLES 5/16 AND 15/64 INCH RESPECTIVELY.

C. FABRICATE ASTM-D7478, TYPE II, CLASS 2, STYLE A (BOLTED CRATE, PLYWOOD SHEATHED, SKID BASE)

BASE SIZE: 1093/4” END TO END X 893/4” SIDE TO SIDE.

(1) USE ASTM D6199, HEAT TREATED AND PRESSURE TREATED, CLASS 2 SOFTWOOD, 4 X 4S FOR

RUBBING STRIPS. BEVEL RUBBING STRIP BOTTOM ENDS AT 45 DEGREES HALFWAY THROUGH.

(2) USE 2 X 6S FOR FLOORING.

(3) REMAINDER OF CRATE REQUIREMENTS ARE AT PARAGRAPHS FFFF AND GGGG.

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -TL

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 76 Pages Adobe Professional 7.0

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D. SET CONTENTS: THIS SET CONTAINS THE FOLLOWING MAJOR ITEMS SEGREGATED AND DESIGNATED

WITH SEPARATE PACK NUMBERS (SPN) AS SHOWN BELOW IN TABLE 1:

TABLE 1. ARMOR KIT CONTENTS

SPN PART NUMBER NOMENCLATURE PARA QTY

1 12558089 ROOF ASSEMBLY O 1

2 12558249 REAR PANEL ASSEMBLY R 1

3 12558232 CAB EXTENSION ASSEMBLY (PREVIOUSLY 12558290) Y 1

4 12558232 CAB EXTENSION ASSEMBLY Y 1

5 12558211 DAY SIDE ASSEMBLY, RIGHT HAND BB 1

6 12558109 WINDSCREEN ASSEMBLY KK 1

7 12558160 DAY SIDE ASSEMBLY, LEFT HAND UU 1

8 CS3410 DOOR ASSIST SYSTEM (DAS) CARTON 3 & 4 (P/O 12558057) YY 1

9 12558100 SKIRT ASSEMBLY, RIGHT HAND AAA 1

10 12558090 SKIRT ASSEMBLY, LEFT HAND EEE 1

E. CUT BLOCKING “A” AS SEEN IN TABLE 2.

TABLE 2. BLOCKING “A” BILL OF MATERIALS

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2” X 6” X 873/4” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 1

2 51/2” X 873/4” 2 1/2” CDX, APA PS-1 PLYWOOD FIGURE 1

3 1” X 51/2” X 13/4” 2 3/4” CDX, APA PS-1 PLYWOOD FIGURE 1

4 1” X 51/2” X 23/4” 2 3/4” CDX, APA PS-1 PLYWOOD FIGURE 1

5 51/2” X 85” 2 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 1

6 51/2” X 85” 2 MIL-PRF-121, TY 1 FIGURE 1

N/A 10D NAIL N/A 3” X 0.099” 10D NAIL N/A

N/A

1/2" CROWN X

11/2” LENGTH N/A ASTM F1667-ST-FC-Z-98 STAPLE N/A

F. BLOCKING “A” ASSEMBLY (2 EA):

(1) STAPLE ITEM 2 TO ITEM 1 AS SHOWN IN FIGURE 1.

(2) STAPLE ITEMS 3 AND 4 TO ITEM ASSEMBLED IN STEP F(1) AS SHOWN IN FIGURE 1.

(3) PLACE BLOCKING “A” INTO UNIT CONTAINER BASE AS SHOWN IN FIGURE 4.

(4) NAIL ITEMS 1 THRU 4 TO CONTAINER BASE USING 10D NAILS.

(5) PLACE ITEMS 5 AND 6 ON TOP OF BLOCKING “A”. SECURE IN PLACE USING ADHESIVE OR TAPE IN A

LOCATION WHERE THE ARMOR COMPONENT WILL NOT BE LOCATED.

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 76 Pages Adobe Professional 7.0

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FIGURE 1. BLOCKING “A” ASSEMBLY (2 EA)

G. CUT BLOCKING “B” AS SEEN IN TABLE 3.

TABLE 3. BLOCKING “B” BILL OF MATERIALS

1 31/2” X 46” 2 1/2” CDX, APA PS-1 PLYWOOD FIGURES 4 & 5

2 31/2” X 46” 2 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURES 4 & 5

3 31/2” X 46” 2 MIL-PRF-121, TY 1 FIGURES 4 & 5

N/A

1/2" CROWN X

11/2” LENGTH N/A ASTM F1667-ST-FC-Z-98 STAPLE N/A

H. BLOCKING “B” ASSEMBLY (2 EA):

(1) PLACE BLOCKING “B” ITEM 1 INTO UNIT CONTAINER BASE AS SHOWN IN FIGURE 4.

(2) STAPLE ITEM 1 TO CONTAINER BASE.

(3) PLACE ITEMS 2 AND 3 ON TOP OF BLOCKING “B”. SECURE IN PLACE USING ADHESIVE OR TAPE IN A

LOCATION WHERE THE ARMOR COMPONENT WILL NOT BE LOCATED.

I. CUT BLOCKING “C1” AND “C2” AS SEEN IN TABLE 4.

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 76 Pages Adobe Professional 7.0

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TABLE 4. BLOCKING “C1” AND “C2” BILL OF MATERIALS

1 11/2” X 41/8” X 32”

(ACTUAL) 6 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 2

2 11/2” X 21/4” X 23”

(ACTUAL) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 2

3 17/8” X 23” 2 1/4” CDX, APA PS-1 PLYWOOD FIGURE 2

4 17/8” X 26” 2 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 2

5 17/8” X 26” 2 MIL-PRF-121, TY 1 FIGURE 2

6 11/2” X 26” 2 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 2

7 11/2” X 26” 2 MIL-PRF-121, TY 1 FIGURE 2

3/8” DIA X 8”

HARDWARE SET 4

HARDWARE SET CONSISTS OF: 1PC 3/8” X 8” CARRIAGE

BOLT, 1PC 3/8” FLAT WASHER, 1PC 3/8” LOCK WASHER, AND

1PC 3/8” NUT

FIGURE 5

N/A 8D NAIL N/A 21/2” X 0.099” 8D NAIL N/A

N/A

1/2" CROWN X

11/2” LENGTH N/A ASTM F1667-ST-FC-Z-98 STAPLE N/A

J. BLOCKING “C1” AND “C2” ASSEMBLY:

(1) NAIL 3 EACH OF ITEM 1 TOGETHER USING 8D NAILS BEING CAREFUL TO AVOID AREAS WHERE

CARRIAGE BOLTS WILL PASS THROUGH AS SHOWN IN FIGURE 2.

(2) NAIL ITEM 2 TO ASSEMBLY FROM STEP J(1) AS SHOWN IN FIGURE 2 USING 8D NAILS BEING

CAREFUL TO AVOID AREAS WHERE CARRIAGE BOLTS WILL PASS THROUGH.

(3) STAPLE ITEM 3 INTO PLACE AS SHOWN IN FIGURE 2. BEING CAREFUL TO AVOID AREAS WHERE

CARRIAGE BOLTS WILL PASS THROUGH.

(4) PREDRILL 3/8 INCH HOLES IN BLOCKING “C” ASSEMBLY AS SHOWN IN FIGURE 2.

(5) PLACE BLOCKING “C” INTO UNIT CONTAINER BASE AS SHOWN IN FIGURE 4. MATCH DRILL BASE

USING HOLES PREDRILLED IN BLOCKING.

(6) INSTALL BLOCKING “C”, USING ITEM 8, AS SHOWN IN FIGURE 5.

(7) PLACE ITEMS 4 AND 5 AS SHOWN IN FIGURE 2. SECURE IN PLACE USING ADHESIVE OR TAPE IN A

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 76 Pages Adobe Professional 7.0

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FIGURE 2. BLOCKING “C1” AND “C2” ASSEMBLY

K. CUT BLOCKING “D” AS SEEN IN TABLE 5.

TABLE 5. BLOCKING “D” BILL OF MATERIALS

1 2” X 6” X 38” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 3

2 2” X 4” X 38” 4 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 3

3 31/2” X 38” 2 1/4” CDX, APA PS-1 PLYWOOD FIGURE 3

4 31/2” X 42” 4 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 3

5 31/2” X 42” 2 MIL-PRF-121, TY 1 FIGURE 3

3/8” DIA X 6”

HARDWARE SET 4

HARDWARE SET CONSISTS OF: 1PC 3/8” X 6” CARRIAGE

BOLT, 1PC 3/8” FLAT WASHER, 1PC 3/8” LOCK WASHER, AND

1PC 3/8” NUT

FIGURE 5

N/A 8D NAIL N/A 21/2” X 0.099” 8D NAIL N/A

N/A

1/2" CROWN X

11/2” LENGTH N/A ASTM F1667-ST-FC-Z-98 STAPLE N/A

1 6X

2X

2X

3 76

BLOCKING “C2”BLOCKING “C1”

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 76 Pages Adobe Professional 7.0

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L. BLOCKING “D” ASSEMBLY (2 EA):

(1) NAIL 2 EACH OF ITEM 2 TOGETHER USING 8D NAILS BEING CAREFUL TO AVOID AREAS WHERE

CARRIAGE BOLTS WILL PASS THROUGH.

(2) NAIL ITEM 1 TO ITEM 2 AS SHOWN IN FIGURE 3 USING 8D NAILS BEING CAREFUL TO AVOID AREAS

WHERE CARRIAGE BOLTS WILL PASS THROUGH.

(3) STAPLE ITEM 3 INTO PLACE AS SHOWN IN FIGURE 3.

(4) PLACE ITEMS 4 AND 5 AS SHOWN IN FIGURE 3. SECURE IN PLACE USING ADHESIVE OR TAPE IN A

LOCATION WHERE THE ARMOR COMPONENT WILL NOT BE LOCATED.

(5) PREDRILL 3/8 INCH HOLES IN BLOCKING “D” AS SHOWN IN FIGURE 3. COUNTERSET BOLT HEADS 1

INCH SO THE TOP OF THE BLOCKING DOES NOT HAVE CARRIAGE BOLTS PROTRUDING ABOVE THE

SURFACE.

(6) PLACE BLOCKING “D” ITEMS 1 AND 2 INTO UNIT CONTAINER BASE AS SHOWN IN FIGURE 4. MATCH

DRILL BASE USING HOLES PREDRILLED IN BLOCKING.

(7) INSTALL BLOCKING “D”, ITEMS 1, 2, AND 6, AS SHOWN IN FIGURE 5.

FIGURE 3. BLOCKING “D” ASSEMBLY (2 EA)

M. CUT BLOCKING “E” AS SEEN IN TABLE 6.

3 5 4

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 76 Pages Adobe Professional 7.0

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TABLE 6. BLOCKING “E” BILL OF MATERIALS

1 11/2” X 9” X 12”

(ACTUAL) 4 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 4 & 5

N/A 8D NAIL N/A 21/2” X 0.099” 8D NAIL N/A

N. BLOCKING “E” ASSEMBLY (2 EA):

(1) PLACE 1 EACH OF ITEM 1 INTO UNIT CONTAINER BASE AS SHOWN IN FIGURE 4. NAIL TO BASE USING

8D NAILS.

(2) NAIL 1 EACH OF ITEM 1 TO ITEM INSTALLED IN STEP N1 USING 8D NAILS.

FIGURE 4. LOCATION OF BLOCKINGS “A, B, C, D, AND E”

BLOCKING “A”

BLOCKING “B”

BLOCKING “C2”

BLOCKING “D”

BLOCKING “E”

BLOCKING “E”

BLOCKING “B”

BLOCKING “C1”

BLOCKING “D”

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 8 of 76 Pages Adobe Professional 7.0

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FIGURE 5. BASE BLOCKING INSTALLATION

O. PLACE SPN #1 AS SEEN IN FIGURE 6.

BLOCKING “A”

BLOCKING “B”

BLOCKING “C2”

BLOCKING “D”

BLOCKING “E”

TABLE 4

ITEM 8

TABLE 5

ITEM 6

BLOCKING “C1”

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 9 of 76 Pages Adobe Professional 7.0

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FIGURE 6. SPN #1 INSTALLATION

P. CUT BLOCKING “F” AS SEEN IN TABLE 7.

TABLE 7. BLOCKING “F” BILL OF MATERIALS

1 2” X 6” X 873/4” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 7

2 2” X 4” X 401/2” 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 7

3 2” X 4” X 401/2”

ANGLED 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 7 & 9

4 51/2” X 873/4” 2 1/4” CDX, APA PS-1 PLYWOOD FIGURE 7

5 51/2” X 72” 2 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 7

6 51/2” X 72” 2 MIL-PRF-121, TY 1 FIGURE 7

7 51/2” X 873/4” 2 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 7

8 51/2” X 873/4” 2 MIL-PRF-121, TY 1 FIGURE 7

3/8” DIA X 3”

HARDWARE SET 8 HARDWARE SET CONSISTS OF: 1PC 3/8” X 3” LAG SCREW

AND 1PC 3/8” FLAT WASHER FIGURE 7 & 9

10 11/2” X 401/2” 2 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 7 & 9

11 11/2” X 401/2” 2 MIL-PRF-121, TY 1 FIGURE 7 & 9

N/A

1/2" CROWN X

11/2” LENGTH N/A ASTM F1667-ST-FC-Z-98 STAPLE N/A

SPN #1

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 10 of 76 Pages Adobe Professional 7.0

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Q. BLOCKING “F” ASSEMBLY:

(1) STAPLE ITEMS 1 AND 3 TOGETHER.

(2) PLACE ITEMS 5 THRU 8 AS SHOWN IN FIGURE 7. SECURE IN PLACE USING ADHESIVE OR TAPE IN A

LOCATION WHERE THE ARMOR COMPONENT WILL NOT BE LOCATED.

(3) PREDRILL 5/16 INCH HOLES IN BLOCKING “F”, ITEMS 1 AND 2, AS SHOWN IN FIGURE 7.

(4) LAG SCREW ITEMS 1 AND 2 TOGETHER USING ITEM 9 AS SHOWN IN FIGURE 7.

(5) PLACE BLOCKING “F” ITEMS 1 AND 2 AS SHOWN IN FIGURE 8. LINE THE ENDS OF ITEM 1 UP WITH

THE ENDS OF BLOCKING “A”. CENTER BLOCKING “F” ON SPN #1 IN RESPECT TO CRATE BASE ENDS.

(6) PLACE ITEMS 10 AND 11 AS SHOWN IN FIGURE 7. SECURE IN PLACE USING ADHESIVE OR TAPE IN A

LOCATION WHERE THE ARMOR COMPONENT WILL NOT BE LOCATED.

FIGURE 7. BLOCKING “F” ASSEMBLY

UNDERSIDE OF

ITEM 1

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 8. BLOCKING “F” INSTALLATION

R. PLACE SPN #2 AS SEEN IN FIGURE 9 AND SECURE IN PLACE BY INSTALLING BLOCKING “F” ITEMS 4, 9, 10, AND 11.

BLOCKING “F”

BLOCKING “F” AND

BLOCKING “A” ENDS

EVEN

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 12 of 76 Pages Adobe Professional 7.0

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FIGURE 9. BLOCKING “F” AND SPN #2 INSTALLATION

S. CUT BLOCKING “G” AS SEEN IN TABLE 8.

TABLE 8. BLOCKING “G” BILL OF MATERIALS

1 63/4” X 60” 2 3/4” CDX, APA PS-1 PLYWOOD FIGURE 10

2 21/4” X 60” 3 3/4” CDX, APA PS-1 PLYWOOD FIGURE 10

1/2” DIA X 14”

HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC 1/2” X 14” CARRIAGE

BOLT, 1PC 1/2” FLAT WASHER, 1PC 1/2” LOCK WASHER, AND

1PC 1/2” NUT

FIGURE 12

N/A 10D NAIL N/A 3” X 0.099” 10D NAIL N/A

T. BLOCKING “G” ASSEMBLY:

(1) CUT ITEM 1 AS SEEN IN FIGURE 10.

(2) NAIL ITEMS 1 AND 2 TOGETHER USING 10D NAILS FROM BOTH SIDES OF BLOCKING “G” TO ENSURE

THAT THE BLOCKING IS APPROPRIATELY LAMINATED. BE CAREFUL TO AVOID AREAS WHERE

CARRIAGE BOLTS WILL PASS THROUGH.

(3) PREDRILL 1/2 INCH HOLES IN BLOCKING “G” AS SHOWN IN FIGURE 10.

(4) PLACE BLOCKING “G” AS SHOWN IN FIGURE 12.

(5) LIFT CRATE BASE AND INSERT ITEM 3 THROUGH CRATE BASE SKID, BLOCKING “A”, BLOCKING “F”, AND BLOCKING “G”. SECURE USING ITEM 3 WASHERS AND NUT.

SPN #2

BLOCKING “F”

ITEM 3

BLOCKING “F”

ITEM 9

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 13 of 76 Pages Adobe Professional 7.0

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FIGURE 10. BLOCKING “G” ASSEMBLY

U. CUT BLOCKING “H” AS SEEN IN TABLE 9.

TABLE 9. BLOCKING “G” BILL OF MATERIALS

1 63/4” X 60” 5 3/4” CDX, APA PS-1 PLYWOOD FIGURE 11

1/2” DIA X 14”

HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC 1/2” X 14” CARRIAGE

BOLT, 1PC 1/2” FLAT WASHER, 1PC 1/2” LOCK WASHER, AND

1PC 1/2” NUT

FIGURE 12

N/A 10D NAIL N/A 3” X 0.099” 10D NAIL N/A

V. BLOCKING “H” ASSEMBLY:

(1) CUT ITEM 1 AS SEEN IN FIGURE 11.

(2) NAIL ALL 5 PIECES OF ITEM 1 TOGETHER USING 10D NAILS FROM BOTH SIDES OF BLOCKING “H” TO

ENSURE THAT THE BLOCKING IS APPROPRIATELY LAMINATED. BE CAREFUL TO AVOID AREAS

WHERE CARRIAGE BOLTS WILL PASS THROUGH.

(3) PREDRILL 1/2 INCH HOLES IN BLOCKING “H” AS SHOWN IN FIGURE 11.

(4) PLACE BLOCKING “H” AS SHOWN IN FIGURE 12.

(5) LIFT CRATE BASE AND INSERT ITEM 2 THROUGH CRATE BASE SKID, BLOCKING “A”, BLOCKING “F”, AND BLOCKING “H”. SECURE USING ITEM 2 WASHERS AND NUT.

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 14 of 76 Pages Adobe Professional 7.0

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FIGURE 11. BLOCKING “H” ASSEMBLY

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 15 of 76 Pages Adobe Professional 7.0

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FIGURE 12. BLOCKINGS “G” AND “H” INSTALLATION

W. CUT BLOCKING “I” AS SEEN IN TABLE 10.

TABLE 10. BLOCKING “I” BILL OF MATERIALS

1 4” X 4” X 102”

(NOTCHED) 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 13

2 4” X 4” X 102”

(NOTCHED) 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 13

3 2” X 4” X 21” 4 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 14

4 2” X 4” X 46” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 14

5 4” X 4” X 88”

(NOTCHED) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 13

6 1” X 4” X 40” 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 14

7 1” X 4” X 57” 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 14

8 31/2” X 70” 6 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 15

9 31/2” X 70” 4 MIL-PRF-121, TY 1 FIGURE 15

10 2” X 4” X 46”

(ANGLE CUT) 4 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 13

BLOCKING “G”

ITEM 3

BLOCKING “H”

ITEM 2

BLOCKING “G”

BLOCKING “H”

NOTE: AFTER SETTING

BLOCKING "I" ON PALLET,

DRILL HOLES IN BLOCKING

"H" & "G" AT NEXT STEP IN

FIGURE 15.

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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TABLE 10. BLOCKING “I” BILL OF MATERIALS (CONTINUED)

11 6” X 46” 1 3/8” CDX, APA PS-1 PLYWOOD FIGURE 13

12 4” X 4” X 9” 4 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 14

13 4” X 4” X 5” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 15

14 4” X 4” X 61/2” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 15

15a 9” X 15”

(ANGLE CUT)

3/4” CDX, APA PS-1 PLYWOOD FIGURE 13

16 11/2” X 46” 4 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 15

17 11/2” X 46” 4 MIL-PRF-121, TY 1 FIGURE 15

18 31/2” X 46” 2 MIL-PRF-121, TY 1 FIGURE 15

3/8” DIA X 4”

HARDWARE SET 8 HARDWARE SET CONSISTS OF: 1PC 3/8” X 4” LAG SCREW

AND 1PC 3/8” FLAT WASHER FIGURE 14

1/2” DIA X 16”

HARDWARE SET 4

HARDWARE SET CONSISTS OF: 1PC 1/2” X 16” CARRIAGE

BOLT, 1PC 1/2” FLAT WASHER, 1PC 1/2” LOCK WASHER, AND

1PC 1/2” NUT

FIGURE 15

1/2” DIA X 7”

HARDWARE SET 4

HARDWARE SET CONSISTS OF: 1PC 1/2” X 7” CARRIAGE

BOLT, 1PC 1/2” FLAT WASHER, 1PC 1/2” LOCK WASHER, AND

1PC 1/2” NUT

FIGURE 15

N/A 10D N/A 3” X 0.099” 10D NAIL N/A

X. BLOCKING “I” ASSEMBLY:

(1) NOTCH ITEMS 1, 2, AND 5 TO A DEPTH OF 1 INCH AS SEEN IN FIGURE 13.

(2) CUT ITEMS 10 AND 15 AS SEEN IN FIGURE 13.

(3) NAIL 2 EACH OF ITEMS 10 SEPARATED BY ITEM 11 AS SEEN IN FIGURE 13.

(4) LAG SCREW ITEM 5 TO ITEM 10 USING ITEM 19 IN 4 LOCATIONS ON EACH SIDE AS SEEN IN FIGURE

14. PREDRILL 15/64 INCH HOLES PRIOR TO INSTALLING LAG SCREWS.

(5) NAIL ITEM 15 TO ITEMS 1 AND 12 AS SEEN IN FIGURE 14.

(6) NAIL ITEM 15 TO ITEMS 2 AND 12 AS SEEN IN FIGURE 14.

(7) NAIL ITEMS 3, 4, 6, AND 7 TO ITEMS 1 AND 2 AS SEEN IN FIGURE 14.

(8) PLACE ASSEMBLY CREATED IN STEP X(4) DIRECTLY ONTO SPN #2 SEPARATED BY FIBERBOARD

AND PAPER AS SHOWN IN FIGURE 15. SECURE ITEMS 8 AND 9 IN PLACE USING ADHESIVE OR TAPE

IN A LOCATION WHERE THE ARMOR COMPONENT WILL NOT BE LOCATED.

(9) PREDRILL 1/2 INCH HOLES THROUGH ITEM 5, CENTERED AT 13/4 INCHES FROM THE END, AND

BLOCKINGS “G” AND “H” AS SHOWN IN FIGURE 15.

(10) INSERT ITEM 21 THROUGH ITEM 5 AND BLOCKING “G” AND/OR BLOCKING “H”. SECURE USING ITEM 21 WASHERS AND NUT. THESE HARDWARE SETS, ITEM 21, WILL BE REMOVED LATER WHEN FINAL

BRACING IS INSTALLED. THEY ARE INSTALLED AT THIS POINT AS A SAFETY AND ALIGNMENT

MEASURE.

(11) PLACE ASSEMBLIES FROM STEPS X(5) THRU X(7) ONTO ASSEMBLY FROM STEP X(8) AS SEEN IN

FIGURE 15.

(12) PLACE ITEMS 13 AND 14 AS SEEN IN FIGURE 15.

(13) PREDRILL 1/2 INCH HOLES THROUGH ITEMS 1, 2, 13, 14 AND THE CRATE BASE AS SHOWN IN FIGURE

15.

(14) LIFT CRATE BASE AND INSERT ITEM 20 THROUGH CRATE BASE, ITEMS 13 AND 14, AND ITEMS 1 AND

2. SECURE USING ITEM 20 WASHERS AND NUT.

(15) PLACE ITEMS 8, 9, 16, 17, AND 18 AS SHOWN IN FIGURE 15. SECURE IN PLACE USING ADHESIVE OR

TAPE IN A LOCATION WHERE THE ARMOR COMPONENT WILL NOT BE LOCATED.

15b 2

1/2" CDX APA PS-1 PLYWOOD

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 13. BLOCKING “I” ANGLE CUTS AND NOTCHING

STEP X(3)

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 14. BLOCKING “I” ASSEMBLY

2X

4X

8X

15a

15a15b

15b

15a is 1/2" thick 15b is 3/4" thick

NOTE:

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 19 of 76 Pages Adobe Professional 7.0

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FIGURE 15. BLOCKING “I” INSTALLATION

Y. PLACE SPN #3 AND SPN #4 AS SEEN IN FIGURE 16.

2 EACH ITEM 8 ON TOP

AND 1 EACH ON

BOTTOM OF ITEM 5

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 16. SPN #3 AND SPN #4 INSTALLATION

Z. CUT BLOCKING “J” AS SEEN IN TABLE 11.

TABLE 11. BLOCKING “J” BILL OF MATERIALS

1 2” X 10” X 773/4”

(NOTCHED) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 17

2 2” X 6” X 773/4” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 17

3 11/2” X 561/2” 4 ASTM D4727, TY CF, VR SW, CL WR, GR W5c FIGURE 18

4 11/2” X 561/2” 4 MIL-PRF-121, TY 1 FIGURE 18

3/8” DIA X 15”

HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC 3/8” X 14” CARRIAGE

BOLT, 1PC 3/8” FLAT WASHER, 1PC 3/8” LOCK WASHER, AND

1PC 3/8” NUT

FIGURE 18

3/8” DIA X 12”

HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC 3/8” X 12” CARRIAGE

BOLT, 1PC 3/8” FLAT WASHER, 1PC 3/8” LOCK WASHER, AND

1PC 3/8” NUT

FIGURE 18

SPN #3

SPN #4

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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TABLE 11. BLOCKING “J” BILL OF MATERIALS (CONTINUED)

8 2” X 4” X 621/4” 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 17

9 2” X 4” X 15” 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 17

3/8” DIA X 4”

HARDWARE SET 8 HARDWARE SET CONSISTS OF: 1PC 3/8” X 4” LAG SCREW

AND 1PC 3/8” FLAT WASHER FIGURE 18

11 3” X 64” 2 MIL-PRF-121, TY 1 FIGURE 18

N/A 8D NAIL N/A 21/2” X 0.099” 8D NAIL N/A

AA. BLOCKING “J” ASSEMBLY:

(1) NOTCH ITEM 1 AS SEEN IN FIGURE 17.

(2) NAIL ITEMS 1 AND 2 TOGETHER AS SEEN IN FIGURE 17 USING 8D NAILS BEING CAREFUL TO AVOID

AREAS WHERE CARRIAGE BOLTS WILL PASS THROUGH. ITEM 2 BOTTOM WILL ALIGN WITH ITEM 1

NOTCH.

(3) PREDRILL 3/8 INCH HOLES IN BLOCKING ITEMS 1 AND 2 AS SHOWN IN FIGURE 17.

(4) NAIL 1 EACH OF ITEM 8 TO ITEM 9 USING 8D NAILS AS SEEN IN FIGURE 17.

(5) ASSEMBLE ITEM FROM STEP AA(4) BETWEEN ITEMS ASSEMBLED IN STEP AA(2) USING 4 EACH OF

ITEM 10 AS SEEN IN FIGURE 18. PREDRILL 15/64 INCH HOLES PRIOR TO INSTALLING LAG SCREWS.

(6) PLACE BLOCKING “J” AS SHOWN IN FIGURE 18.

(7) MATCH DRILL 3/8 INCH HOLES IN BLOCKING “I” ONCE BLOCKING “J” IS IN PLACE AS SHOWN IN

FIGURE 18.

(8) SECURE BLOCKING “J” TO BLOCKING “I” USING ITEMS 6 AND 7 AS SHOWN IN FIGURE 18.

(9) PLACE ITEMS 3 AND 4 AS SHOWN IN FIGURE 18. SECURE IN PLACE USING ADHESIVE OR TAPE IN A

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 17. BLOCKING “J” ASSEMBLY

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 18. BLOCKING “J” INSTALLATION

BB. PLACE SPN #5 AS SEEN IN FIGURE 19.

CC. BLOCKING “J” ASSEMBLY CONTINUED:

(1) PLACE ITEMS 8 AND 11 AS SEEN IN FIGURE 19. ITEM 8 WILL NEED TO BE NOTCHED TO CLEAR SPN

#5 BOLT HEADS PRIOR TO INSTALLATION. PLACE ITEM 8 NEXT TO SPN #5, MARK BOLT HEAD

LOCATIONS, AND NOTCH ITEM 8 TO CLEAR BOLT HEADS.

(2) SECURE ITEM 8 USING ITEM 10 LAG SCREWS AS SEEN IN FIGURE 19.

(3) INSTALL ITEM 8 USING 4 EACH OF ITEM 10 AS SEEN IN FIGURE 19. PREDRILL 15/64 INCH HOLES

PRIOR TO INSTALLING LAG SCREWS.

STEP AA(4)

STEP AA(2)

BLOCKING “I”

BLOCKING “J”

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 19. SPN #5 INSTALLATION AND BLOCKING “J” COMPLETION

DD. CUT BOX “A” AS SEEN IN TABLE 12.

TABLE 12. BOX “A” BILL OF MATERIALS

1 70” X 201/2” 1 3/8” CDX, APA PS-1 PLYWOOD FIGURE 20

2 70” X 107/8” 1 3/8” CDX, APA PS-1 PLYWOOD FIGURE 20

3 70” X 81/2” 1 3/8” CDX, APA PS-1 PLYWOOD FIGURE 20

4 181/4” X 107/8” 2 3/8” CDX, APA PS-1 PLYWOOD FIGURE 20

3/4” X 11/2” X 70”

(ACTUAL) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

3/4” X 11/2” X 77/8”

(ACTUAL) 6 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

3/4” X 11/2” X 67”

(ACTUAL) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

SPN #5 BLOCKING “J”

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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TABLE 12. BOX “A” BILL OF MATERIALS (CONTINUED)

3/4” X 11/2” X 201/2”

(ACTUAL) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

3/4” X 11/2” X 171/2”

(ACTUAL) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

3/4” X 11/2” X 107/8”

(ACTUAL) 5 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

3/4” X 11/2” X 151/4”

(ACTUAL) 4 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

3/4” X 2” X 6”

(ACTUAL) 7 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 20

13 6” X 38” 3 1/2” CDX, APA PS-1 PLYWOOD FIGURE 21

14 6” X 107/8” 1 1/2” CDX, APA PS-1 PLYWOOD FIGURE 20

15 2” X 4” X 8” 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

16 2” X 4” X 5” 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

3/4” X 11/2” X 81/2”

(ACTUAL) 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

3/4” X 11/2” X 121/2”

(ACTUAL) 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

3/4” X 11/2” X 6”

(ACTUAL) 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

3/4” X 11/2” X 263/4”

(ACTUAL) 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

3/4” X 11/2” X 271/2”

(ACTUAL) 1 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

3/4” X 11/2” X 171/2”

(ACTUAL) 2 ASTM D6199, CLASS 2 SOFTWOOD FIGURE 21

3/8” DIA X 3”

HARDWARE SET 2 HARDWARE SET CONSISTS OF: 1PC 3/8” X 3” LAG SCREW

AND 1PC 3/8” FLAT WASHER FIGURE 22

N/A AS REQUIRED N/A ASTM D4727, TY CF, VR SW, CL WR, GR W5c N/A

N/A AS REQUIRED N/A MIL-PRF-121, TY 1 N/A

N/A

1/2" CROWN X 11/2”

LENGTH N/A ASTM F1667-ST-FC-Z-98 STAPLE N/A

EE. BOX “A” ASSEMBLY:

(1) BUILD BOX “A” ENDS, SIDE, BOTTOM, AND SHELF SUPPORT AS SEEN IN FIGURE 20.

(2) ASSEMBLE BOX “A” AND INTERNAL COMPONENTS AS SEEN IN FIGURE 21.

(3) PLACE BOX “A” AS SEEN IN FIGURE 22. SECURE BOX “A” TO BLOCKING “I” USING ITEM 23.

PREDRILL 15/64 INCH HOLES PRIOR TO INSTALLING LAG SCREWS.

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

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FIGURE 20. BOX “A” ENDS, SIDE, BOTTOM, AND SHELF SUPPORT

11 4

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

57K7683 (19207) M915A5 LTAS ARMOR B-KIT

2. CAGE

19207

3. SPI NO.

AK15920557

4. NATIONAL STOCK NO.

2540-01-592-0557

5. DATE

2-12-2021

6. REVISION

C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 27 of 76 Pages Adobe Professional 7.0

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FIGURE 21. BOX “A” ASSEMBLY

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information.

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