R1188_EN.pdf

TECHNICAL DATA PACKAGE – ENGINEERING NOTES (ENs)

OF 3 PAGES

NATIONAL STOCK NUMBER

6340-00-861-5282

PART NUMBER

R1188

DATE

05/19/2017

AFLC FORM 2559 (COMPUTER GENERATED) PREVIOUS EDITION WILL BE USED

1. USE THE LATEST VERSIONS AND SUBSTITUTIONS FOR INDUSTRY AND MILITARY SPECIFICATIONS.

2. THE P/N R1188 TRIP SIGNAL INDICATOR (TSI) IS AN OLD DESIGN. THIS BUILD TO PRINT PACKAGE

CONTAINS MANY SUBSTITUTIONS FOR THE ORIGINAL SPECIFICATIONS AND SUPPLIERS. SOME OF THE PIECE PARTS MAY BE DIFFICULT TO FABRICATE OR PROCURE AT THIS TIME. WE WILL WORK

WITH VENDORS WITH PARTS SUBSTITUTION CHANGE PROPOSALS TO APPROVE ALTERNATE

PARTS.

3. CONFIGURATION MANAGEMENT SHALL BE IN ACCORDANCE WITH EIA-649-1. ENGINEERING

CHANGE PROPOSALS (ECPS), IF NECESSARY, SHALL BE SUBMITTED IAW DI-SESS-80639 (CDRL

A001). ANY ADDITIONAL TESTING/ANALYSIS TO BE SUBMITTED IAW FIRST ARTICLE

PLAN/PROCEDURE/REPORT CDRLS. THE ITEMS DELIVERED UNDER THIS CONTRACT MUST PASS

ALL EXISTING FUNCTIONAL TESTING REQUIREMENTS. THE FIRST ARTICLE PLAN, PROCEDURE AND

REPORT SHALL ADDRESS ANY TESTING/ANALYSIS NECESSARY TO MAINTAIN THE QUALIFIED

STATUS OF THE TSI DESIGN.

4. THE CONTRACTOR SHALL DEVELOP FROM DOCUMENT D10-20129, A PRODUCTION ACCEPTANCE

TEST PROCEDURE (ATP) IAW DI-NDTI-80603A (CDRL A002) THAT OUTLINES THE CONTRACTOR’S

PROCEDURE FOR FULLY TESTING PRODUCTION TSIS BEFORE DELIVERY.

5. THE P/N R1188 IS REPAIRED AT OO-ALC USING TECHNICAL ORDER (T.O.) 8D15-11-4-3, TECHNICAL

MANUAL OVERHAUL WITH PARTS BREAKDOWN TRIP SIGNAL INDICATOR PART NO. R1188.

GOVERNMENT FIRST ARTICLE TESTING OF THE R1188 TSIS SUPPLIED WILL INCLUDE

INTERCHANGEABILITY TESTING OF THE PARTS INCLUDING THE CAPSULE ASSEMBLIES (P/NS

R3277, R3271-1 & R3271-3) IN EXISTING R1188 AND VICE VERSA. UPON APPROVAL, THESE

CAPSULES WILL BE QUALIFIED AS SPARE PARTS TO SUPPORT FUTURE REPAIR.

6. IT IS RECOMMENDED THAT THE CAPSULE ASSEMBLIES (SWITCH CONTROL & ONE INDICATOR

MONITORING) BE BREAD-BOARDED BEFORE FIRST ARTICLE PRODUCTION TO VERIFY PARTS

SUBSTITUTIONS AND NEW SUPPLIERS HAVE NOT SIGNIFICANTLY ALTERED THEIR DESIGN SUCH

THAT THEIR CIRCUITRY NO LONGER FUNCTIONS TOGETHER AS ORIGINALLY DESIGNED.

7. DRAWING R3276. DIODE P/N PS8159 (CR 85) ZENER (9.0 – 9.5V) USE VISHAY P/N TZX9V1D OR EQUIVALENT. DIODE P/N8160 (CR84) ZENER (14.0 -14.5 V) USE VISHAY P/N TZX15A (SELECT ON

TEST VZ < 14.5 V) OR EQUIVALENT.

8. USE MS35218-14 ANNODIZED BLACK PER MIL-A-8625 TYPE II IN LIEU OF R1892-6A6 PER

ENGINEERING’S REQUEST.

9. USE AIA/NAS NASM24693 IN LIEU OF AN507.

10. USE MIL-DTL-43719 IN LIEU OF MIL-D-8634.

11. USE MS21042-04 IN LIEU OF R1919 PER ENGINEERING’S REQUEST.

12. USE AIA/NAS NAS620 IN LIEU OF NAS620.

13. USE MIL-DTL-6363/8 IN LIEU OF MS25237-327.

14. USE A-A-59551 IN LIEU OF MIL-W-3861.

15. USE SAE AMS-QQ-S-763 IN LIEU OF QQ-S-763.

16. USE SAE AMS-QQ-P-416 IN LIEU OF QQ-P-416.

17. USE MIL-PRF-8516 IN LIEU OF BMS8-40.

18. USE MIL-DTL-5541 IN LIEU OF MIL-C-5541.

19. USE ASTM B209 IN LIEU OF QQ-A-327.

20. USE ASTM B211 IN LIEU OF QQ-A-268.

21. USE SAE AMS-QQ-N-290 IN LIEU OF QQ-N-290.

22. USE MIL-DTL-16878 IN LIEU OF MIL-W-16878.

23. USE ASTM D4066 IN LIEU OF MIL-P-17091.

24. USE ASTM B21/B21M IN LIEU OF QQ-N-35.

25. USE JAN2N526, CAGE 81349, IN LIEU OF USN2N526 PER ENGINEERING’S REQUEST.

26. USE 920116, CAGE 21793, IN LIEU OF NE2H PER ENGINEERING’S REQUEST.

27. USE AIA/NAS NAS549 IN LIEU OF R1404 PER ENGINEERINGS REQUEST.

28. USE A55485/01-41D, CAGE 58536, IN LIEU OF A10032 PER ENGINEERING’S REQUEST.

29. USE AIA/NAS NAS1222 IN LIEU OF NAS1222.

30. USE 2N167A, CAGE 81349, IN LIEU OF USAF2N167A PER ENGINEERING’S REQUEST.

OF 3 PAGES

NATIONAL STOCK NUMBER

6340-00-861-5282

PART NUMBER

R1188

31. USE ASTM D5948 IN LIEU OF MIL-M-14.

32. USE ASTM B545 IN LIEU OF MIL-T-10727.

33. USE ASTM B139/B139M IN LIEU OF QQ-P-330.

34. USE 136-005-0531, CAGE 95542, IN LIEU OF 3S2791G200G9 PER ENGINEERING’S REQUEST.

35. USE IPC-4101/20 IN LIEU OF MIL-P-13949 PER ENGINEERING’S REQUEST.

36. USE MIL-DTL-45204 IN LIEU OF MIL-G-45204.

37. USE D10-20192, CAGE 81205, FOR REFERENCE ONLY PER ENGINEERING’S REQUEST.

38. USE SAE EIA-649-1 PER ENGINEERING’S REQUEST.

39. DRAWING R3279, CAGE 00712, IF THE SCHEMATIC CHANGES AS A RESULT OF CHANGE PROPOSAL, SCHEMATIC WILL BE UPDATED WITH VENDORS DRAWING PER ENGINEERING.

40. REQUEST T.O. 8D15-11-4-3, TECHNICAL MANUAL OVERHAUL WITH ILLUSTRATED PARTS

BREAKDOWN FROM 406 SCMS/GUEE, Tinker AFB, OK 73145-3029.

41. APPLY ITEM UNIQUE IDENTIFICATION LABEL P/N 200733803-33 PER T.O. 8D15-11-4-3

42. WHEN CHECKED BELOW OR LISTED IN THESE NOTES, DEFINITIONS APPLICABLE TO THIS PRODUCT

ARE OR HAVE:

(A) ENGINEERING CRITICAL IN APPLICATION: An item, which requires special manufacturing processes, controls, and testing of material or end items. Because of its use or application, failure to maintain the highest reliability of such an item could be catastrophic resulting in loss of life or serious injury, loss of a weapon system or extensive secondary damage, with direct impact on the capability to respond to a national emergency or to achieve wartime sustainability.

(B) CRITICAL CHARACTERISTICS: Characteristics which, when defective, are likely to result in hazardous or unsafe conditions for individuals using, maintaining or depending upon the product; or, are likely to prevent performance of the tactical function of a major end item such as an aircraft, missile, space vehicle, engine or a major part thereof. (Derived from MIL-STD-1916).

(C) MAJOR CHARACTERISTICS: Characteristics (other than critical or minor), which, when defective, are likely to result in failure or to reduce the usability of the product or a major end item for its intended purpose. (Derived from MIL-STD-1916).

(D) MINOR CHARACTERISTICS: All characteristics not designated as critical or major but for which full conformity is required

(E) COMPLEX: Items having quality characteristics not wholly visible (hidden characteristics), in the end product for which contractual conformance must be established progressively through precise measurements, tests or controls applied during purchasing, manufacturing, performance, assembly and functional operation either as an individual item or in conjunction with other items [FAR SUBPART 46.203(b)].

(F). COMMERCIAL: Described in commercial catalogs, drawings or industrial standards [FAR SUBPART 46.203(a), (1)].

THIS PRODUCT HAS BEEN DETERMINED TO BE OR CONTAINS (AS CHECKED BELOW):

______ Engineering critical in application.

______ Critical characteristics.

______ Major characteristics.

__X___ Minor characteristics, all except critical and major.

OF 3 PAGES

NATIONAL STOCK NUMBER

6340-00-861-5282

PART NUMBER

R1188

______ Complex.

______ Available as a commercial product.

When materials, processes or components are to be obtained from directed sources as indicated herein or in the specifications, alternate sources may only be utilized upon prior approval by the contracting officer of this procuring activity as a deviation.

Bidders shall notify this procuring activity at the time of quotation of any drawing, specification or standard which is of more current data revision than those shown on the data listing or in these engineering notes.

Determination of acceptability of the more currently dated data will be made by the responsible engineering office of this procuring activity.

Lower tier specifications listed in or referenced by first tier specifications may not be shown on the data lists or engineering notes accompanying this contract but are nonetheless required by this contract for compliance.

Exceptions would occur only when such lower tier requirements have been specifically waived or substitute specifications/requirements are designated herein.

Reports, process sheets, inspection methods sheets and all other documents required by specifications imposed by this contract for contractor compliance which were previously required to be submitted to a prime design contractor shall be held at that facility for review by government personnel.

When prime design source specifications require or provide for participation by that prime source quality, manufacturing, laboratory or engineering support services, these requirements or provisions do not apply when the contract was issued by this procuring activity. For these services or direction pertaining thereto, contact the cognizant government contract administration office or this procuring activity for assistance.

The contractor is responsible for assuring that all dimensions, conditions, tests and test results identified in these engineering notes, applicable drawings, specifications and contract quality requirements are met by themselves and their suppliers. This requirement applies to all characteristics whether those characteristics have been specifically designed as being critical, major or are those minor characteristics not specifically designated as such.

PROCESS DATA REQUIREMENTS (CHECK WHEN APPLICABLE)

Prior to beginning of manufacture, the contractor will notify the engineering office of this procuring activity of all manufacturing process and processing procedures intended for use in production of this product. Once these processes are established, no changes shall be made without prior approval of the engineering office of this procuring activity.

SERIALIZATION OF PARTS (CHECK WHEN APPLICABLE)

Serialization of each part/assembly (contract end item) is required.

OF 3 PAGES

NATIONAL STOCK NUMBER

6340-00-861-5282

PART NUMBER

R1188

STABLE BASE DRAWINGS: (CHECK WHEN APPLICABLE)

When the use of stable base drawings is required, the following shall apply:

A. Stabilize by allowing the stable base drawing to rest flat and unrestrained on a flat surface overnight at room temperature prior to use.

B. Do not stretch or otherwise apply stress.

C. Check the dimensional accuracy of the grid lines. The dimension between adjacent grid lines must be within .005 inch. The grid lines shall be measured vertically, horizontally and diagonally, to insure that the grids are within a tolerance of .005 inch. The tolerance is accumulated over the length and width of the stable base drawing.

D. Trammel points shall be measured to within .010

E. When rolling stable base drawings, do not roll less than 3 inches in diameter.

F. If the above tolerance points prove to be inaccurate, record the discrepancies immediately and notify in writing. OC-ALC/PKXDA and the Administrative Contracting Officer (ACO).