EH9L0483EH SPI.pdf

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 5 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12605161 (75Q65) DIFFERENTIAL 19207 AK16773019

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-677-3019 8/23/19 -

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 260.0 7.967 30.3 X 19.5 X 23.3

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1 METHOD 53

13. CLEANING 1-C BLOCKING: ASTM-D6199, SEE NOTE C

MIL-STD-2073-1 & NOTE B 2-D HARDWARE: ASME B18, SEE NOTE D

14. DRYING 3-G A/R BARRIER: MIL-PRF-121, SEE NOTES

MIL-STD-2073-1 & NOTE B 5-I 1 CUSHIONING 1: A-A-59136, SIZE: 1 X 3-1/2 X 5-1/4”

15. PACKING 6-I 1 CUSHIONING 2: A-A-59135, SIZE: 12 X 12”

7-J 1 BAG:MIL-DTL-117H, TY I, CL E, ST 1, SIZE: 67 X 48

a. LEVEL A 8-J 1 CUSHIONING 3: A-A-59136, SIZE: 1/2 X 7 X 17”

MIL-STD-2073-1 & NOTE Q 9-J 2 GASKET: ASTM-F104, SEE NOTES

b. LEVEL B 10-J A/R DUNNAGE: ASTM-D4727, SEE NOTES

NOT APPLICABLE 11-M - DESICCANT: MIL-D-3464, TY II, UNITS: 8

16. MARKING 12-O 1 CONTAINER: ASTM-D6251, TY III, CL 2, ST A, MODIFIED: THIRD RUNNER

MIL-STD-129 SIZE: 27-3/4 X 17 X 17-1/4”

17. NOTES/ DRAWING

A. PRESERVATION AND PACKAGING SHALL BE INSPECTED IN ACCORDANCE WITH MIL-STD-2073-1D AND ANY

APPLICABLE CONTAINER SPECIFIATIONS.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PRESERVATIVE AND PACKAGING

MATERIALS.

C. BLOCKING ASTM-D6199 CONSISTS OF THE FOLLOWING:

ITEM QTY SIZE NOTES

BLOCKING 1 1 1 X 4 (NOM) X 16-7/8” FIGURES 2-5

BLOCKING 2 1 2 X 4 (NOM) X 2-1/2” FIGURES 3-5

BLOCKING 3 1 4 X 6 (NOM) X 16-7/8” FIGURES 3-6

BLOCKING 4 4 2 X 4 (NOM) X 27-5/8” FIGURES 1-6

D. HARDWARE ASME B18 CONSISTS OF THE FOLLOWING:

ITEM QTY SIZE

CARRIAGE BOLT 3 1/2 X 10”

WASHER 3 1/2” ID

HEX NUT 3 1/2"-13

E. BLOCKING: IN BLOCKING 2, DRILL A 5/8” HOLE TO THE DIMENSIONS SHOWN IN FIGURE 1. ALSO, MAKE RADIAL CUT INTO BLOCKING 3 AS SHOWN IN FIGURE 1. REFER TO FIGURE 2 FOR DETAILS ON THE PLACEMENT OF BLOCKING 1 AND BLOCKING 3 AND THE HOLE LOCATIONS REQUIRED FOR BOTH BLOCKING 1 AND 3. SEE NOTE F.

F. DRILL HOLES, SHOWN IN FIGURE 2, THROUGH THE BLOCKING, THE BASE OF THE CONTAINER, AND THE RUNNERS

(SKIDS). TOE NAIL BLOCKING, IF NEEDED, TO KEEP IN LOCATION WHILE DRILLING.

SPECIAL PACKAGING INSTRUCTION Form Approved

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12601769 (45152) DIFFERENTIAL 19207 AK16773019

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-677-3019 8/23/19 -

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 5 Pages

G. BARRIER: PLACE BARRIER MATERIAL, MIL-PRF-121, OVER BASE OF CONTANER AND WRAP ALL BLOCKING, LISTED ABOVE IN NOTE C, IN SUCH A WAY THAT PREVENTS PART AND/ OR BAG FROM COMING IN DIRECT CONTACT WITH

CRATE AND/ OR BLOCKING.

H. BLOCKING: SECURE BLOCKING 1 AND BLOCKING 3 TO THE BASE OF THE CONTAINER AND RUNNERS (SKIDS) USING

CARRIAGE BOLTS, FLAT WASHER, AND HEX NUTS AS SHOWN IN FIGURE 3.

I. CUSHIONING: WRAP THE END OF THE WIRE THAT EXTRUDES FROM THE MAIN BODY OF PN: 395850 WITH 1/8” THICK A-A-59135 CUSHIONING (CUSHIONING 2) AND SECURE WITH TAPE. NEXT, LAMINATE CUSHIONING 1 TO RAIDAL CUT

PORTION OF BLOCKING 3 AS SHOWN IN FIGURE 3.

J. CUT HOLE IN BAG: MIL-DTL-117H, TY I, CL E, ST 1, SIZE: 67 X 48”, ADHERE CUSHIONING 3 TO LOCATION SHOWN, AND CEMENT GASKET MATERIAL TO EITHER SIDE OF THE BAG (WHERE HOLE IS LOCATED), USING ADHESIVE: MMM-A-260 OR COMMERCIAL EQUIVALENT. APPLY A SUFFICIENT QUANTITY TO PROVIDE AN AIRTIGHT SEAL. SEE FIGURE 3.

K. PLACE BAG WITHIN CONTAINER, ALIGNING THE GASKETED HOLE WITH THE CARRIAGE BOLT EXTRUDING THROUGH BLOCKING 1 AS SHOWN IN FIGURE 3. DULLEN ALL SHARP EDGES WITHIN THE INTERIOR OF THE BAG THROUGH THE USE OF: DUNNAGE CAPS, FOAM WRAPS, ETC. PLACE PN: 3959850 ON TOP OF CUSHIONING 3. SEE FIGURE 3. APPLY DUNNAGE CAPS, FOAM WRAPS, ETC. TO SHARP EDGES OF PN: 3959850 PRIOR TO HEAT SEALING BAG (STEP M).

L. PLACE BLOCKING 2 OVER TOP OF PART IN LOCATION SHOWN IN FIGURE 3, AND THEN SECURE WITH WASHERS AND

HEX NUTS.

M. PLACE DESICCANT BAGS WITHIN BARRIER ENVELOPE IN SUCH A WAY THAT IT DOES NOT DIRECTLY TOUCH THE PART. RECOMMENDED PLACEMENT METHOD OF DESICCANT BAGS IS: PLACE ON TOP OF BLOCKING 2 AND

DUNNAGE AND SECURE BOTH WITH TAPE. WHEN DESICCANT IS PLACED, HEAT SEAL THE BAG.

N. BLOCKING: PLACE (QTY. 2) BLOCKING 4 ON TOP THE HEAT SEALED BAG THAT CONTAINS THE PART AS SHOWN IN FIGURE 3 AND FIGURE 4. SECURE BLOCKING TO CRATE WALLS USING NAILS/STAPLES IN ACCORDANCE WITH ASTM

– F1667. SEE NOTE G (INCLUDED BARRIER MATERIAL ON UNDERSIDE OF BLOCKING 4).

O. CONTAINER: ASTM-D6251, TY III, CL 2, ST A, MODIFIED: THIRD RUNNER, SIZE: 27-3/4 X 17 X 17-1/4”. SEE FIGURE 2.

P. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D6251.

Q. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

FIGURE 1

BLOCKING 3 – SADDLE CUTOUT &

BLOCKING 2 – HOLE PLACEMENT VIEW

SEE NOTE E

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12601769 (45152) DIFFERENTIAL 19207 AK16773019

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-677-3019 8/23/19 -

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 5 Pages

FIGURE 2

BLOCKING 1 & 3 PLACEMENT AND HOLE

LOCATION VIEW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12601769 (45152) DIFFERENTIAL 19207 AK16773019

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 5 Pages

FIGURE 3

DETAILED PACKAGING VIEW

CUSHIONING

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12601769 (45152) DIFFERENTIAL 19207 AK16773019

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 5 Pages

FIGURE 4

FULLY ASSEMBLED AND DETAILED PACKAGING VIEW

SIDE, END, AND TOP PANEL ARE NOT SHOWN

FOR CLARITY.

BAG, SIDE, END,

AND TOP PANEL

ARE NOT SHOWN

FOR CLARITY.

ISOMETRIC, PACKAGED VIEW WITH MIL-DTL-117H

BAG NOT SHOWN.

ISOMETRIC, PACKAGED VIEW WITH MIL-DTL-117H

BAG HEAT SEALED.

BLOCKING 4

WRAP WITH

CUSHIONING 2