EH9L0481EH SPI.pdf

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 7 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

AB

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, Gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of

Information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB

Control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6759556 01/23/2019 -

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 522.0 22.279 45.0 X 29.0 X 29.5

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 43

13. CLEANING 1-B A/R PRESERVATIVE: MIL-PRF-32033

MIL-STD-2073-1 2-C 2 QTS PRESERVATIVE: SAE-J2360, PE10

14. DRYING 3-D 4 FABRICATED BRACKETS

MIL-STD-2073-1 4-E A/R BLOCKING/BRACING: ASTM-D6199, CL 3

15. PACKING 5-F A/R HARDWARE SET

6-G 1 WRAP: MIL-PRF-121, TY II, SIZE: 77 X 57

a. LEVEL A

1 CUSHIONING: A-A-59135, CL 1, GR A,

MIL-STD-2073-1D & NOTE L SIZE: 79 X 59 X 1/4" THICKNESS

b. LEVEL B

8-I 1 ENVELOPE: MIL-DTL-6060E

NONE 9-J 1 CONTAINER: ASTM-D6880, CL 2, ST 7,

16. MARKING SIZE: 25 X 22 X 38

MIL-STD-129 & NOTE K

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. APPLY PRESERVATIVE TO ALL YOKES AND EXPOSED THREADS ON THE EXTERIOR OF THE ITEM.

C. PLACE PRESERVATIVE INTO TRANS,AXLE,DIFF THROUGH OPEN PORT. TILT ITEM SO PRESERVATIVE FLOWS TOWARDS YOKES (DIFF END HIGHER THAN YOKES). ROTATE ALL YOKES SEVERAL TIMES TO ENSURE COMPLETE INTERNAL COVERAGE. TILT ITEM SO PRESERVATIVE FLOWS OUT OPEN PORTS

(DIFF END LOWER THAN YOKES). ROTATE ALL YOKES SEVERAL ROTATIONS A SECOND TIME TO

ENSURE COVERAGE OF ALL INTERNAL SURFACES.

D. BRACKETS SHALL BE FABRICATED FROM COMMERCIAL GRADE PLATE STEEL. BRACKETS SHALL BE FORMED BY BENDING AND GUSSETS SHALL BE WELDED. BRACKETS WILL BE PAINTED, PLATED OR

PRESERVED USING MIL-PRF-16173, GR 4. SEE FIGURE 3 & 4 FOR BRACKET DRAWINGS AND

PLACEMENT.

E. SEE TABLE 1 AND FIGURE 1 FOR SIZES AND ORIENTATION. BLOCKING SECURED BETWEEN

BRACKETS AND ENVELOPE (ON CONTAINER BASE) USING HARDWARE (NOTE F).

F. ALL HARDWARE SHALL BE ZINC PLATED AND CONFORM TO ASTM-F2329. SEE TABLE 1 AND FIGURE 2 &

6 FOR SIZES AND LOCATIONS.

G. WRAP ITEM ENTIRELY WITH PAPER, SECURE WITH TAPE.

H. WRAP ITEM AND BLOCKING COMPLETELY IN FOAM. ENSURE THAT CUSHIONING IS PLACED BETWEEN

THE BLOCKING AND THE ITEM, SECURE WITH TAPE.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 7

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 AB

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6759556 01/23/2019 -

I. ENVELOPE FABRICATION SHALL BE IN ACCORDANCE WITH SPECIFICATION MIL-DTL-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO SPECIFICATION ASTM F 104. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BAG AT THE MOUNTING LOCATION USING MMM-A-260 ADHESIVE OR COMMERCIAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS, A SUFFICIENT QUANTITY OF ADHESIVE SHALL BE APPLIED AROUND BOLT AND GASKET TO PROVIDE AN AIRTIGHT SEAL. ENVELOPE AND GASKET ARE TO BE PLACED BETWEEN THE BLOCKING AND CONTAINER BASE, SEE FIGURE 7.

J. SEE FIGURE 6 FOR ITEM ORIENTATION ON CONTAINER BASE. CONTAINER IS TO INCLUDE ONE (1) 2 (NOM.) X 8 (NOM.) SLEEPER BOARD POSITIONED AGAINST THE OUTSIDE SKID, SEE FIGURE 8. CLOSE

CONTAINER IN ACCORDANCE WITH ASTM-D7478.

K. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND SIDES WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER, DO NOT DESTROY". IN

ADDITION, THE TOP AND ENDS SHALL BE MARKED "REMOVE LAG SCREWS TO OPEN CONTAINER"

USING 1/2 INCH HIGH BLACK LETTERS.

L. UNIT CONTAINER IS THE SHIPPING CONTAINER.

TABLE 1 – BILL OF MATERIAL

ITEM DESCRIPTION QTY REFERENCE

A 1 (NOM.) X 6 (NOM.) X 22 (OVERALL LENGTH) 2 A-A-55057, TY A

B FABRICATED BRACKETS 4 SEE FIGURES 3 & 4

C 3/4" HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC 3/4-10 X

2-1/2 HEX BOLT, & 1PC 3/4 FLAT WASHER

D 5/8” HARDWARE SET 2

HARDWARE SET CONSISTS OF: 1PC 5/8-11 X

2-1/2 HEX BOLT, & 1PC 5/8 FLAT WASHER

E 3/8” HARDWARE SET 4

HARDWARE SET CONSISTS OF: 1PC 3/8" X 7

CARRIAGE BOLT, 1PC 1/2" FLAT WASHER,

1PC 1/2" LOCK WASHER & 1PC 1/2" NUT

F 6-1/2 X 23 GASKETS 4 ASTM F104, SEE FIGURE 4

G 70 X 130 ENVELOPE 1 MIL-DTL-6060E, SEE FIGURE 4

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instruct ions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 1 – ITEM A LOCATIONS ON BASE OF CONTAINER (TOP VIEW)

FIGURE 2 – HOLE PLACEMENT ON BLOCKING (TOP VIEW)

A

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collect ion of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 3 – ITEM B (BRACKET 1) DIMENSIONS

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 4 – ITEM B (BRACKET 2)DIMENSIONS

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

FIGURE 5 – LOCATION OF ITEM G ON ITEM H (TOP VIEW)

NOTE: WRAP REMOVED FOR CLARITY.

FIGURE 6 – ITEM C - E PLACEMENT ON TRANS,AXLE,DIFF AND ON BASE OF CONTAINER

NOTE: WRAP REMOVED FOR CLARITY

BRACKET 2

BRACKET 2

BRACKET 1

BRACKET 1

E

C D

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

.FIGURE 7 – GASKET ( ITEM F) PLACEMENT ON ENVELOPE (ITEM G) – FLAT LAYOUT

FIGURE 8 – PLACEMENT OF SLEEPER BOARD ON BOTTOM SIDE OF CONTAINER (TOP VIEW)

NOTE: HOLES THROUGHT CENTER SKID MUST BE COUNTERSUNK 1/2".