Attachment_0001_SPI_AK14343229.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

655595-4 (02978) TURBOCHARGER 19207 AK14343229

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2950-01-434-3229 1-14-2004 -

7. QUP 8. ICQ 9. UNIT PACK WT.(LB) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 134.0 6.086 20.5 x 19.0 x 27.0

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 43 & NOTE A

13. CLEANING SEE NOTES FOR PACKAGING DETAILS

MIL-STD-2073-1D & NOTE B

14. DRYING

MIL-STD-2073-1D & NOTE B

15. PACKING

a. LEVEL A

MIL-STD-2073-1D & NOTE C

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTES K AND L

17. NOTES/DRAWINGS

A. THE UNIT PACK SHALL PROVIDE PHYSICAL AND MECHANICAL PROTECTION TOGETHER WITH A

FLOATING WATERVAPORPROOF BAG.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

D. P/N 655595-4, CONTAINS THE FOLLOWING ITEMS, SEGREGATED AS SHOWN BELOW.

SEGREGATED

QUANTITY DESCRIPTION PART NUMBER CAGE PACK NUMBER

1 TUBE ASSY A-157599 53591 1

1 GASKET C-184054 53591 2

2 BOLT/WASHER ASSY ------------ 3

2 NUT ------------ 3

1 “CAUTION” TAG 120144 53591 --

1 TURBOCHARGER 655595-4 53591 4

E. PREPARE ONE TUBE ASSY, P/N A-157599, IN ACCORDANCE WITH THE STEPS BELOW.

1. WRAP: MIL-P-17667, TY II, CL 1, SIZE: 12 X 12. APPLY A SINGLE WRAP. SECURE WITH TAPE.

2. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “1”.

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD I0.

F. PREPARE ONE GASKET, P/N C-184054, IN ACCORDANCE WITH THE STEPS BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 4. CLOSURE SHALL BE BY STAPLE, TAPE, OR HEAT SEAL.

2. IDENTIFICATION: IDENTIFY THE BAG AS SEGREGATED PACK NUMBER “2”.

G. PREPARE TWO BOLT/WASHER ASSYS AND TWO NUTS, TOGETHER, IN ACCORDANCE WITH THE STEPS

BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 3. CLOSURE SHALL BE BY STAPLE, TAPE, OR HEAT SEAL.

2. IDENTIFICATION: IDENTIFY THE BAG AS SEGREGATED PACK NUMBER “3”.

DD Form 2169, JUN 1997 Previous editions are obsolete. Page 1 of 4 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

OMB No. 0704-0188

-BM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

655595-4 (02978) TURBOCHARGER 19207 AK14343229

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2950-01-434-3229 1-14-2004 -

17. NOTES/DRAWINGS CONTINUED

H. CONSOLIDATE THE ITEMS FROM NOTES E THROUGH G, AND ONE “CAUTION” TAG, P/N 120144, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 15 X 7. CLOSURE SHALL BE BY HEAT SEALING.

2. CONTAINER: ASTM D5118, ST RSC, TY CF, CL WR, GR W5c, SIZE: 12 X 5 X 2-1/2. CONTAINER CLOSURE

SHALL BE IN ACCORDANCE WITH THE APPLICABLE METHOD OF ASTM D1974.

3. IDENTIFICATION: IDENTIFY THE PACK AS ”SEGREGATED PACKS”.

4. INSPECTION: INSPECT PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 31.

J. PREPARE ONE TURBOCHARGER, P/N 655595-4, AND CONSOLIDATE ITEM FROM NOTE H, TOGETHER, IN

ACCORDANCE WITH THE STEPS BELOW AND PAGES 3 AND 4.

1. ITEM PREPARATION: SECURE TURBOCHARGER CHAIN WITH TAPE ASTM D5486.

2. CAPS/PLUGS: NAS 847. SEAL ALL OPENINGS TO THE INTERIOR OF THE TURBOCHARGER WITH

CAPS/PLUGS OF THE APPROPRIATE SIZE.

3. PRESERVATIVE: MIL-PRF-3420, SIZE: 48 X 62. APPLY VCI WRAP BETWEEN THE MOUNTING BOARD, (ITEMS F AND G, PAGES 3 AND 4) AND THE TURBOCHARGER. USE THE MOUNTING BOARD AS A

TEMPLATE TO MAKE HOLES IN THE WRAP TO ALLOW THE BOLTS TO PASS THROUGH. AFTER THE

TURBOCHARGER IS SECURED TO THE MOUNTING BOARD, FOLD THE WRAP TO COMPLETELY

ENCLOSE THE TURBOCHARGER. SECURE WITH TAPE.

4. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 24 X 57 X 1/4. DRAPE CUSHIONING OVER TURBOCHARGER TO PREVENT PUNCTURING THE BARRIER MATERIAL WITH THE TURBOCHARGER. SECURE WITH TAPE.

5. BLOCKING/BRACING: SEE PAGES 3 AND 4.

6. ENVELOPE: MIL-E-6060. SEE PAGES 3 AND 4.

7. CONTAINER: PPP-B-621, CL 2, ST 7, SIZE: 17-1/2 X 17-1/2 X 20-1/2. CONTAINER IS CONSTRUCTED OF

ALL 1-INCH THICK NOMINAL LUMBER WITH 2-INCH THICK NOMINAL DECK BOARDS AND IS MODIFIED TO INCLUDE BEVELED SKIDS. SIZE AND APPLICATION OF SKIDS ARE IN ACCORDANCE WITH PPP-B-621.

8. INSPECTION: INSPECT THE UNIT PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 43.

K. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND

ONE SIDE WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER AND BLOCKING, DO

NOT DESTROY". IN ADDITION, THE TOP SHALL BE MARKED "REMOVE LAG SCREWS TO OPEN

CONTAINER" USING MINIMUM 1/2-INCH HIGH BLACK LETTERS.

L. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING

LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK TOGETHER WITH THEIR SEGREGATED

PACK NUMBER.

DD Form 2169C, JUN 1997 Previous editions are obsolute Page 2 of 4 Pages

OMB No. 0704-0188

-BM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

655595-4 (02978) TURBOCHARGER 19207 AK14343229

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD Form 2169C, JUN 1997 Previous editions are obsolute Page 3 of 4 Pages

OMB No. 0704-0188

-BM

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

655595-4 (02978) TURBOCHARGER 19207 AK14343229

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD Form 2169C, JUN 1997 Previous editions are obsolute Page 4 of 4 Pages