SPI_AK95515216.pdf

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 7 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-AI

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

. CS3134 (K0824) THREE STATION BASE ASSEMBLY 19207 AK95515216

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2590-99-551-5216 11/27/2013

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 39.7 2.246 25.8 X 16.9 X 8.9

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 42

13. CLEANING 1-B A/R PRESERVATIVE: OPERATIONAL FLUID.

MIL-STD-2073-1D 2-C A/R CAPS/PLUGS: NAS-847

14. DRYING 3-D 1 WRAP: MIL-PRF-121, TY II, SIZE: 28 X 28

MIL-STD-2073-1D 4-E 3 CUSHIONING: A-A-59136, CL 1, GR A,

15. PACKING

2.0# DENSITY

5-F 1 BLOCKING/BRACING: A-A-55057, TY A,

a. LEVEL A

SIZE: 21 X 12-1/2 X 1/2

MIL-STD-2073-1D & NOTE J 6-G 1 CONTAINER: ASTM-D5118, TY CF, ST FOL, CL D,

b. LEVEL B

GR 275, VR SW, SIZE: 24 X 15-1/2 X 7-1/4

MIL-STD-2073-1D & NOTE J 7-H 1 BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 30 X 38

16. MARKING 8-I 1 CONTAINER: ASTM-D5118, TY CF, ST RSC, CL WR,

MIL-STD-129 GR W5c, VR SW, SIZE: 16-1/2 X 8-1/2 X 25

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. FILL WITH OPERATIONAL FLUID.

C. SEAL ALL OPENINGS TO INTERIOR WITH CAPS/PLUGS OF APPROPRIATE SIZE.

D. CENTER WRAP ON CUSHIONING ITEM A (SEE PAGE 4). AFTER SECURING ITEM WRAP EXCESS PAPER

OVER AND AROUND ITEM (SEE PAGE 5), SECURE WITH TAPE ASTM-D6123.

E. SEE PAGES 2 – 6 FOR SIZES AND ORIENTATION.

F. SEE PAGES 2 – 4 FOR HOLE DIMENSIONS AND PLACEMENT.

G. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B6.

H. CLOSE BAG BY HEAT SEAL.

I. CLOSE CONTAINER IN ACCORDANCE WITH ASTM-D1974, METHOD 2B3.

J. PACKING:

LEVEL A PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING BOXES, CONFORMING TO ASTM-D 6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO ASTM-D

6880, CLASS 2.

LEVEL B PACKING SHALL BE ACCOMPLISHED USING FIBERBOARD BOXES, WEATHER RESISTANT,

CONFORMING TO ASTM-D 5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2,

CONFORMING TO ASTM-D 5168. CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IAW SPECIFIC, APPLICABLE METHODS OF ASTM-D 1974, OR AS REFERENCED IN THE CONTAINER SPECIFICATION.

WHEN TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS,

EXTERIOR PACKS WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 7

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -AI

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instruct ions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

CS3134 (K0824) THREE STATION BASE ASSEMBLY 19207 AK95515216

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2590-99-551-5216 11/27/2013

PACKAGING MATERIALS

ITEM SIZE QTY REFERENCE

A 24 X 15-1/2 X 2" THICKNESS 1 A-A-59136, CL 1, GR A, 2.0# DENSITY

B 4-1/2 X 15-1/2 X 2" THICKNESS 2 A-A-59136, CL 1, GR A, 2.0# DENSITY

C 21 X 12-1/2 X 1/2" THICKNESS 1 A-A-55057, TY A

D 3/8 X 5 HARDWARE 4

HARDWARE CONSISTS OF: 1PC 1/2X5 CARRIAGE

BOLT, 1PC 1/2 FLAT WASHER, 1PC 1/2 LOCK

WASHER AND 1PC 1/2 NUT

21 X 12-1/2 X 1/2 PLYWOOD (ITEM C) HOLE PLACEMENT

PACKAGING PROCEDURE BEGINS ON PAGE 3

19-3/4

4-1/8

1-1/8

10-5/16

12-1/2

3/8 DIAMETER

HOLES

4 PLACES

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

CS3134 (K0824) THREE STATION BASE ASSEMBLY 19207 AK95515216

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

STEP 1 - POSITION PLYWOOD (ITEM C) ON CUSHIONING (ITEM A) AS PICTURED BELOW

(BOTTOM VIEW)

STEP 2 - INSERT 3/8 X 5 CARRIGE BOLTS (HARDWARE ITEM D) INTO PLYWOOD (ITEM C) AND PUSH THROUGH

CUSHIONING (ITEM A) AS PICTURED BELOW

(TOP VIEW)

15-1/2

1-1/2

1-1/2

A C

ITEM C

BELOW ITEM A

D

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

CS3134 (K0824) THREE STATION BASE ASSEMBLY 19207 AK95515216

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

STEP 3 - POSITION WRAP (MIL-PRF-121, NOTE D, PAGE 1) ON CUSHIONING (ITEM A) PUSH 3/8 CARRIAGE BOLT

(HARDWARE ITEM D) THROUGH WRAP AS PICTURED BELOW

STEP 4 - PLACE ITEM ON CARRIAGE BOLTS (ITEM D) AS PICTURED BELOW

MIL-PRF-121

WRAP (NOTE D)

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

CS3134 (K0824) THREE STATION BASE ASSEMBLY 19207 AK95515216

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

STEP 5 - SECURE ITEM USING 1/2" FLAT WASHER, 1/2" LOCK WASHER AND 1/2" NUT (ITEM D) AS PICTURED

BELOW. HAND TIGHTEN HARDWARE

STEP 6 - WRAP EXCESS PAPER UP AND AROUND ITEM, SECURE WITH TAPE ASTM-D6123 AS PICTURED BELOW

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

CS3134 (K0824) THREE STATION BASE ASSEMBLY 19207 AK95515216

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

STEP 7 - PLACE ASSEMBLY IN DOMESTIC CARTON (NOTE G, PAGE 1) AS PICTURED BELOW

STEP 8 - PLACE CUSHIONING (ITEM B) AS PICTURED BELOW

B B

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 7

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

CS3134 (K0824) THREE STATION BASE ASSEMBLY 19207 AK95515216

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

STEP 9 - CLOSE DOMESTIC CARTON (NOTE G, PAGE 1) FLATTEN ALL CORNERS

STEP 10 - BAG (NOTE H, PAGE 1) DOMESTIC CARTON (NOTE G, PAGE 1)

STEP 11 - PLACE BAGGED ITEM IN WEATHER RESISTANT CARTON (NOTE I, PAGE 1)