Attachment_0001_-_Drawings_-_0116-1120.pdf

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APPROVED SOURCES OF SUPPLY

SUPPLIER DATA

PART NUMBER NAME AND ADDRESS

38151 431PSL63O9

MARATHON ELECTRIC MFG CORP

100 E RANDOLPH ST

PO BOX 8003

WAUSAU, WI 54402-8003

NOTES:

1. INTERPRET DRAWING PER ASME Y14.1OO.

2. TREAT AND PAINT PER STANDARD COMMERCIAL PRACTICES,

COLOR GRAY.

3. IDENTIFY IN ACCORDANCE WITH MIL-STD-13O, METHOD

OPTIONAL. MARKING SHALL INCLUDE ELECTRICAL AND

TERMINAL DESIGNATIONS.

4. IDENTIFICATION OF THE APPROVED SOURCE(S) OF SUPPLY

HEREON IS NOT TO BE CONSTRUED AS A GUARANTEE OF

PRESENT OR CONTINUED AVAILABILITY AS A SOURCE OF

SUPPLY FOR THE ITEM(S) DESCRIBED ON THE DRAWING.

5. MACHINED SURFACES, SCREW THREADS, LEADS, DRIVE DISC

AND LEAD CLAMPS TO BE FREE OF PAINT.

6. . 06 DEVIATION FROM THIS POSITION IN EITHER DIRECTION IS

PERMITTED WHEN COUPLED TO ENGINE.

7. UNIT TO BE FREE FROM SHARP EDGES AND BURRS.

8. THE GENERATOR SHALL NOT EXCEED THE ELECTROMAGNETIC

INTERFERENCE AND SUSCEPTIBILITY LIMITS OF MIL-STD-461,

UMO4 FOR CLASS 2 EQUIPMENT.

9. GENERATOR SHAFT ROTATION: CLOCKWISE WHEN FACING THE

DRIVE END OF THE GENERATOR.

10. THIS ITEM SHALL MEET THE FOLLOWING REQUIREMENTS:

A. STORAGE TEMPERATURE -65°F TO 15O°F

B. OPERATING TEMPERATURE -5O°F TO 12O°F

AT SEA LEVEL.

11. A GENERATOR IDENTIFICATION PLATE CONTAINING THE

INFORMATION ON DRAWING 0116-1900-02 SHALL BE

MOUNTED ON THE GENERATOR FRAME LOCATED

APPROXIMATELY AS SHOWN.

12. INSTALLED CRIMPED CONNECTIONS SHALL WITHSTAND AN AXIAL

LOAD OF 8 POUNDS, SHALL HAVE CONTINUITY AND SHALL

SHOW NO EVIDENCE OF DAMAGE OR ARCING WHEN CRIMPED

WITH MANUFACTURER'S RECOMMENDED CRIMPING TOOL.

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NOTES: (CONTINUED)

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13. THE GENERATOR SHALL COMPLY WITH THE FOLLOWING

REQUIREMENTS:

GENERATOR SHALL BE A BRUSHLESS SYNCHRONOUS TYPE AS

SPECIFIED IN NEMA STANDARD NO. MG1 EXCEPT AS SPECIFIED

HEREON. IT SHALL BE A GUARDED MACHINE, RATED AS FOLLOWS:

KVA: 125 KVA AT 0.8 PF LAGGING, 60 Hz 104 KVA AT 0.8 PF LAGGING, 50 Hz

POWER: 100 KW AT 0.8 PF, 60 Hz 83 KW AT 0.8 PF, 50 Hz

VOLTAGE: 12O/2O8V, 3 PHASE, 4 WIRE

RECONNECTABLE TO 24O/416V,

3 PHASE, 4 WIRE

FREQUENCY: --4 POLE, 50/60 Hz (1500/1800 RPM)

AMORTISSEUR WINDINGS ARE REQUIRED TO ALLOW SATISFACTORY

PARALLELING OF GENERATORS.

ROTOR ASSEMBLY BALANCING - THE ROTOR ASSEMBLY SHALL BE

BALANCED TO BELOW 1.5 OUNCE-INCH OR 42.52 GRAM-INCH

UNBALANCE PER BALANCE PLANE IN ACCORDANCE WITH MARATHON

ELECTRIC TEST PROCEDURE-8O7.

THE GENERATOR SHALL BE CAPABLE OF OPERATION AT 2,250 RPM

FOR 15 MINUTES WITHOUT DAMAGE.

NO DAMAGE SHALL RESULT FROM RUNNING AT LOW IDLE SPEED

SETTING FOR 1 HOUR WITH EXCITATION SYSTEM ENERGIZED WITH

THE GENERATOR SET TEMPERATURE STABILIZED IN A 12O°F

AMBIENT .

BEARINGS SHALL BE SEALED AND PERMANENTLY LUBRICATED.

COILS. WINDINGS AND INSULATION. THE INSULATION OF ALL

COILS, WINDINGS AND INSULATION SHALL BE CLASS F OR H.

TEMPERATURE RISE. ALLOWABLE TEMPERATURE RISE OF COILS,

WINDINGS, POLES, CORES AND ALL OTHER MECHANICAL PARTS IN

CONTACT WITH INSULATION SHALL BE LIMITED TO 105°C (221 °F)

BASED ON A MAXIMUM AMBIENT TEMPERATURE OF 5O°C (12O°F).

DIELECTRIC STRENGTH. WINDINGS SHALL WITHSTAND THE

FOLLOWING 60 Hz VOLTAGES APPLIED FOR ONE MINUTE:

A. GENERATOR FIELD AND EXCITER WINDINGS - 10

TIMES CEILING VOLTAGE, BUT NEITHER LESS THAN

1,500 NOR MORE THAN 3,500 VOLTS (APPLIED

BETWEEN WINDINGS AND GROUND).

B. WINDINGS ENERGIZED BY THE 24-VOLT DC

CONTROL, CRANKING AND BATTERY CHARGING

SYSTEMS - 500 VOLTS (APPLIED BETWEEN

WINDINGS AND GROUND).

C. ALL OTHERS - TWICE RATED VOLTAGE PLUS 1,000

VOLTS (APPLIED BETWEEN WINDING AND GROUND

AND BETWEEN WINDINGS WHERE APPLICABLE).

TRANSIENT REACTANCE, RATED VOLTAGE. THE DIRECT AXIS

TRANSIENT REACTANCE SHALL NOT BE MORE THAN 18 PERCENT

FOR THE 3-PHASE 60 Hz OPERATION.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

6 I 5

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NOTES: (CONTINUED)

NEGATIVE SEQUENCE IMPEDANCE. THE GENERATOR NEGATIVE

SEQUENCE IMPEDANCE SHALL NOT BE MORE THAN 18 PERCENT FOR

THE 60 Hz RATING.

MECHANICAL STRENGTH (SHORT CIRCUIT). THE GENERATOR SHALL

WITHSTAND TWO CONSECUTIVE SINGLE-PHASE LINE-TO-LINE,

SINGLE -PHASE LINE-TO-NEUTRAL, AND SYMMETRICAL 3-PHASE

SHORT-CIRCUITS AT 5-MINUTE INTERVALS AT GENERATOR OUTPUT

TERMINALS WHENOPERATING AT RATED LOAD AND FREQUENCY

WITHOUT REDUCTION IN DIELECTRIC STRENGTH. THE SUSTAINED

SHORT-CIRCUIT CURRENT SHALL NOT BE LESS THAN 300 PERCENT

OF RATED OUTPUT CURRENT. THREE-PHASE SHORT CIRCUIT SHALL

BE FOR 10 SECONDS AND SINGLE PHASE SHORT CIRCUIT SHALL BE

FOR 5 SECONDS.

GENERATOR EFFICIENCY. THE EFFICIENCY OF THE FIRST ARTICLE

PREPRODUCTION MODEL GENERATORS, INCLUDING EXCITATION

SYSTEMS, SHALL BE MEASURED. PRODUCTION GENERATORS,

INCLUDING EXCITATION SYSTEM, SHALL HAVE AN EFFICIENCY NOT LESS

THAN 2 PERCENT BELOW THE EFFICIENCY OF 91.5%.

VOLTAGE SHORT-TERM STABILITY (30 SECONDS). AT EVERY LOAD

FROM NO-LOAD TO RATED LOAD, THE VOLTAGE SHALL REMAIN

CONSTANT WITHIN A BANDWIDTH EQUAL TO 1 PERCENT OF RATED

VOLTAGE.

VOLTAGE LONG-TERM STABILITY (4 HOURS). AT CONSTANT AMBIENT

TEMPERATURE, CONSTANT BAROMETRIC PRESSURE CONSTANT

FREQUENCY AND ANY CONSTANT LOAD FROM NO-LOAD TO RATED

LOAD, THE VOLTAGE SHALL REMAIN WITHIN A BANDWIDTH OF 2

PERCENT OF RATED VOLTAGE IN A 4-HOUR OPERATING PERIOD.

FREQUENCY LONG-TERM STEADY-STATE STABILITY (4 HOURS). AT

CONSTANT AMBIENT TEMPERATURE, CONSTANT BAROMETRIC

PRESSURE, CONSTANT VOLTAGE, AND ANY CONSTANT LOAD FROM

NO-LOAD TO RATED LOAD, THE SYSTEM SHALL MAINTAIN FREQUENCY

WITHIN A BANDWIDTH EQUAL TO 1 PERCENT OF RATED VOLTAGE IN A

4-HOUR OPERATING PERIOD.

VOLTAGE DRIFT. WITH THE GENERATOR OPERATING AT CONSTANT LOAD

AND FREQUENCY, A CHANGE IN AMBIENT TEMPERATURE UP TO 6O°F

IN AN 8-HOUR PERIOD SHALL NOT CAUSE THE VOLTAGE TO CHANGE

BY MORE THAN 1 PERCENT.

FREQUENCY DRIFT. WITH THE GENERATOR OPERATING AT CONSTANT

LOAD AND VOLTAGE, A CHANGE IN AMBIENT TEMPERATURE OF UP TO

6O°F IN AN 8-HOUR PERIOD SHALL NOT CAUSE THE FREQUENCY TO

CHANGE BY MORE THAN 1 /2 OF 1 PERCENT.

SOURCE CONTROL DRAWING

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REVISIONS

ZONE LTR DESCAIPTION DATE APPRO'IED

C DOD RELEASE 06-12-22 MLY

D SEE ECP NO. O8CE0O12OO 08-04-02 WHM

E SEE ECP NO. 1OHEOO85OO 10-04-26 TCD

F SEE ECP NO. 18HEOOO4OO 17-12-18 RLM

CAD MAINTAINED. CHANGES

SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

NOTES: (CONTINUED)

ENDURANCE. THE GENERATOR SHALL OPERATE FOR 6,000

HOURS WITHOUT CRITICAL FAILURE AT ALL LOADS,

CONTINUOUS AND INTERMITTENT, UP TO AND INCLUDING

RATED LOAD UNDER ALL OF THE CONDITIONS OR COMBINATION

OF CONDITIONS SPECIFIED ON THIS DRAWING.

EXTENDED ENDURANCE. THE GENERATOR SHALL HAVE A

MINIMUM LIFE OF NOT LESS THAN 18,000 HOURS.

PHASE SEQUENCE (ROTATION). PHASE ROTATION SHALL BE

L1, u, AND u.

VOLTAGE MODULATION. THE VOLTAGE MODULATION OF THE

OUTPUT VOLTAGE FOR ANY LOAD UP TO AND INCLUDING

RATED LOAD SHALL NOT EXCEED 1 PERCENT. THIS

REQUIREMENT SHALL APPLY TO ALL LINE-TO-LINE AND

LINE-TO-NEUTRAL VOLTAGES.

PHASE BALANCE (VOLTAGE). WITH THE GENERATOR OPERATING

AT RATED VOLTAGE AND FREQUENCY AND NO-LOAD, MAXIMUM

DIFFERENCE IN THE THREE LINE-TO-NEUTRAL VOLTAGES SHALL

NOT BE MORE THAN 1 PERCENT OF THE RATED LINE-TO

NEUTRAL VOLTAGE. THE MAXIMUM DIFFERENCE BETWEEN THE

VOLTAGE OF 120-VOLT WINDINGS OF ANY PHASE SHALL NOT

BE MORE THAN 1 VOLT.

FREQUENCY ADJUSTMENT. BY MEANS OF THE FREQUENCY

ADJUST DEVICE, IT SHALL BE POSSIBLE TO ADJUST THE

FREQUENCY (WHEN THE GENERATOR IS OPERATING AT ANY

CONSTANT LOAD) AS FOLLOWS:

-BETWEEN 58 AND 62 BUT NOT ABOVE 65 Hz FOR THE 60 Hz OPERATING CONDITION.

-BETWEEN 48 AND 52 BUT NOT BELOW 45 Hz FOR THE 50 Hz OPERATING CONDITION.

(NOTES CONTINUED ON SHEET 2)

THIS IS AN AutoCAD® DRAWING. DO NOT MANUALLY UPDATE

DOD RELEASE UNLESS OTHERWISE SPECIFIED CONTRACT NO. DOD PROJECT MANAGER.

EXPEDmONARY ENERGY & SUSTAINMENT SYSTEMS

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~FO~R~C,:_E l----l---....j""----1 ---7 ~~~~s°~Cl~LS? .03 f-------w1>S_H_1N_GTO_N_, D_.c_. --------1 A

ARMY T. DOOLEY D. NGUYEN f------f---------1

NAVY

MARINE

CORPS 0116-1100 0116-1000

DRAWING REPOSITORY NEXT ASSY USED ON us. -~ ~ ~ & - aNIER APPLICATION ~ FRMtC GR1K\ 10. 21tm t 4

DATE --

PREPARED MU 00-03-27

MATERIAL CHECKED JG I 00 03 27

ENGINEER JG I 00-03-27

N/A

WILLIAM H. MERRILL

3 2

GENERATOR, 1 OOKW

50/60 Hz

SCALE NONE IREV LETTER F !SHEET 1 OF 3

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NOTES: (CONTINUED FROM SHEET 1)

VOLTAGE WAVEFORM. THE DEVIATION FACTOR FOR THE

LINE-TO-LINE AND LINE-TO-NEUTRAL VOLTAGE WAVEFORM FOR EACH

VOLTAGE CONNECTION SHALL NOT BE MORE THAN 5 PERCENT, NOR

SHALL ANY SINGLE VOLTAGE HARMONIC BE MORE THAN 2 PERCENT. IN

ADDITION, THERE SHALL BE NO EVIDENT DISCONTINUITIES, SPIKES, OR

NOTCHES IN THE WAVEFORM WHEN VIEWED ON AN OSCILLOSCOPE HAVING

A BANDWIDTH OF DC TO 1.5 MHz AND USABLE VIEWING SCREEN OF 8 X

10 CM. THE OSCILLOSCOPE GAIN SHALL BE ADJUSTED SUCH THAT ONE

CYCLE OF VOLTAGE WAVE COVERS APPROXIMATELY THE ENTIRE VIEWING

SCREEN.

VOLTAGE UNBALANCE. MAXIMUM DIFFERENCE BETWEEN

LINE-TO-LINE VOLTAGE SHALL NOT BE MORE THAN 5 PERCENT OF

RATED VOLTAGE FOR THE 240/ 416-VOLT CONNECTION UNDER THE

CONDITION OF A SINGLE PHASE, LINE -TO-LINE UNITY PF-LOAD OF 25

PERCENT OF RATED CURRENT AND NO OTHER LOAD ON THE GENERATOR.

VOLTAGE PERFORMANCE. THE GENERATOR, TOGETHER WITH THE

REGULATION SYSTEM, SHALL AUTOMATICALLY KEEP THE VOLTAGE WITHIN

THE LIMITS SPECIFIED HEREON.

VOLTAGE REGULATION. THE VOLTAGE REGULATION FROM NO-LOAD TO

RATED LOAD AND FROM RATED LOAD TO NO-LOAD SHALL NOT BE MORE

THAN 1 PERCENT OF THE RATED VOLTAGE.

THE GENERATOR MUST BE CAPABLE OF WITHSTANDING ALL

POSSIBLE RELATIVE HUMIDITIES WITH AMBIENT TEMPERATURE RANGING

FROM + 120°F TO -50°F AT SEA LEVEL.

THE GENERATOR SHALL HAVE A LIFTING ATTACHMENT WHICH IS CAPABLE

OF WITHSTANDING A MINIMUM OF 3.5 TIMES THE WEIGHT OF THE LIFTED

ASSEMBLY. THE ATTACHMENT MUST HAVE AN EYE BEING 2 INCH

DIAMETER MINIMUM. THE ASSEMBLY BEING LIFTED MUST REMAIN WITHIN

15 DEGREES OF LEVEL.

THE GENERATOR LEADS SHALL BE BROUGHT OUT OF THE

GENERATOR'S FRAME THRU A NONABRASIVE BUSHING OR GROMMET.

CLAMPS OR BLOCK HOLDERS SHALL ISOLATE EACH LEAD AND HOLD IT

SECURELY IN PLACE. EACH LEAD AND BLOCK SHALL BE MARKED WITH

THE APPROPRIATE IDENTIFIER. MARKING SHALL BE GOTHIC OR FUTURA

LETTERS AND ARABIC NUMERALS, AND SHALL BE PERMANENT AND

LEGIBLE OVER NORMAL LIFE EXPECTANCY OF THE ITEM. THE GENERATOR

LEADS SHALL BE HIGH TEMPERATURE SILICONE RUBBER WIRE WITH GLASS

BRAID OR BETTER, 1 so·c MINIMUM, 600V.

THE WOUND STATOR ASSEMBLY SHALL MEET THE REQUIREMENTS OF THE

HIGH POTENTIAL TEST METHOD 302.1 OF MIL-STD-705. TEST VOLTAGE

SHALL BE 1500V RMS, 60 Hz. TEST TO BE CONDUCTED BETWEEN

WINDINGS AND GROUND.

RESISTANCE BETWEEN LEADS SHALL BE WITHIN ±10 % OF THE VALUE

SHOWN BELOW.

RES AT 25?C (OHMS)

T1-T4, T2-T5, T3-T6, T7-TO, F1 -F2

TB-TO, T9-TO

.0113 4.68

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14. FOR PRODUCTION TESTING, ALL GENERATORS WHEN SHALL BE SUBJECTED TO THE

FOLLOWING TESTS:

TEST METHOD (MIL-STD-705)

TEST OR TEST PARAGRAPH

INSULATION RESISTANCE

MEASUREMENTS 301.1

HIGH POTENTIALS 302.1

WINDING RESISTANCE

MEASUREMENTS 401.1 (MEASURE STATOR

AND FIELD WINDINGS)

15. THE APPROVED SOURCE(S) HEREON HAS BEEN TESTED AND QUALIFIED. USE SOURCE

QUALIFICATION PROCEDURE SQ 0116-1120 WHEN QUALIFYING ADDITIONAL SOURCES.

16. ONLY THE ITEM DESCRIBED ON THIS DRAWING WHEN PROCURED FROM THE VENDOR(S)

LISTED HEREON IS APPROVED BY THE PROJECT MANAGER EXPEDITIONARY ENERGY &

SUSTAINMENT SYSTEMS, 5850 DELAFIELD ROAD, BUILDING 324, FORT BELVOIR, VA.

22060, FOR USE IN THE APPLICATION SPECIFIED HEREON. A SUBSTITUTE ITEM SHALL

NOT BE USED WITHOUT PRIOR APPROVAL BY PROJECT MANAGER EXPEDITIONARY ENERGY

& SUSTAINMENT SYSTEMS.

17. THE GENERATOR WHEN PROCURED AS A SPARE PART, MUST BE

SUPPLIED WITH AN ITEM UNIQUE IDENTIFICATION (IUID) PLATE,

DRAWING NO. 88-22844-11 . TO BE LOCATED BY MANUFACTURER.

TABLE 1

LEAD LEAD LENGTH NON-INSULATED

DESIGNATOR OUTSIDE FRAME RING TERMINAL

+2 STUD SIZE

-0

T1 50 .500 T2 50 .500 T3 50 .500 T4 56 .500

TS 56 .500

T6 56 .500 T7 50 .500 T8 50 .500 T9 50 .500

TO 56 .500

F1 65 .138 F2 65 .138

3 I 2

18. WHEN QUALIFYING NEW SOURCES, THE

I 1

CAD MAINTAINED. CHANGES

SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

FOLLOWING TESTS SHALL BE PERFORMED:

TEST METHOD (MIL-STD-705)

TEST OR TEST PARAGRAPH

INSULATION RESISTANCE

MEASUREMENTS 301.1

HIGH POTENTIALS 302.1

WINDING RESISTANCE

MEASUREMENTS 401.1 (MEASURE STATOR

AND FIELD WINDINGS)

DIRECT AXIS TRANSIENT

REACTANCE 425.1

NEGATIVE SEQUENCE REACTANCE

AND IMPEDANCE 422.1

SHORT CIRCUIT (MECHANICAL

STRENGTH) 625.1

OVERSPEED (GENERATOR) 505.3 (AT 125 PERCENT

RATED 60HZ SPEED FOR

15 MINUTES)

GENERATOR POWER INPUT 415.1

19. MANUFACTURER'S TOLERANCES SHALL APPLY UNLESS OTHERWISE SPECIFIED.

CAUTION :

THIS LIFTING SUPPORT IS

NOT TO BE USED TO LIFT

THE ENTIRE MACHINE. ONLY

THE COMPONENT ATTACHED

DIRECTLY TO THIS SUPPORT

MAY BE SAFELY LIFTED

BY THE SUPPORT.

WARNING:

DO NOT APPLY ANY FORCE

TO GENERATOR FAN FOR

LIFTING OR ROTATING

GENERATOR ROTOR.

DISREGARDING THESE

INSTRUCTIONS MAY CAUSE

PERSONAL INJURY OR

EQUIPMENT DAMAGE.

D

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A SOURCE CONTROL DRAWING A

THIS IS AN AutoCAD® DRAWING. DO NOT MANUALLY UPDATE

8 I 7 I 6 I 5 4 I 3

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE;

DISTRIBUTION IS UNLIMITED.

I 2

DOD PROJECT MANAGER.

EXPEDmONARY ENERGY & SUSTAINMENT SYSTEMS

WASHINGTON, D.C.

SCALE NONE I REV LETTER F !SHEET 2

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A

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A

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2 #16 LEADS F1 & F2 W/ .138 RING TERMINALS. SEE TABLE 1

A

10 #2 LEADS T1 - TO W/ .50 RING TERMINALS. SEE TABL

(30°)

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(13.13)

-----(7.76) --~- ----i--- (1.14)

SECTION A-A

LEAD BLOCK DETAIL

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NOTE: .06 DEVIA

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SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

.27 -- .23

TION FROM

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/ THIS POSITION I

DIRECTION PERMI

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12 HOLES

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( 4.36)

(025. 19)

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· 20.120

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020.88 o,J 7.253 -17.247

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I----- 11.00 __ _, -------- 22.00 --------

--------(27.37)----------

(5) SAE 14 COUPLING DISCS

(;rnJjci X .048 THK NOM)

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SOURCE CONTROL DRAWING A

DOD PROJECT MANAGER,

EXPEDmONARY ENERGY & SUSTAINMENT SYSTEMS

DISTRIBUTION STATEMENT A. WASHINGTON, D.C.

APPROVED FOR PUBLIC RELEASE; SIZE CAGE CODE DRAWING NO.

THIS IS AN AutoCAD® DRAWING. DO NOT MANUALLY UPDATE DISTRIBUTIONISUNLIMITED. D 30554 0116-1120

SCALE 1 4 REV LETTER F SHEET 3

5 4 3 2 1