Special Packaging Instructions - AK12926558 rev A.pdf
PDF 42 KB Posted
- Attached to
- PUMP, COOLING SYSTEM Federal contract opportunity
- Solicitation number
- SPRDL1-24-Q-0140
About this file
This is a Special Packaging Instruction (SPI) document for a Parts Kit, Pump Assembly (NSN 2930-01-292-6558, P/N 5149380) issued March 20, 2002, Revision A. The document provides detailed packaging requirements for a kit containing four main components: a pump assembly, water pump body cover, water pump body cover gasket, and hex head bolts with sealant.
The instructions specify precise preservation, cleaning, and packing requirements following MIL-STD-2073-1 standards. Each component must be individually packaged with specific materials and methods, including preservative MIL-PRF-21260 Grade PE30-1, wrapping with MIL-PRF-121 Type II materials, and cushioning using ASTM D4727 materials. The final package requires consolidation in specific containers with detailed dimensions (14.7 x 10.7 x 7.9 inches), including an ASTM D5118 inner container and weather-resistant outer container. Level A packing requires cleated-plywood or nailed wood boxes, while Level B packing allows fiberboard boxes meeting specified standards. The document includes detailed diagrams showing the assembly and cushioning pad placement for proper packaging.
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Text version
SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188
-AL
JJSS
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT
RETURN YOUR FORM TO THIS ADDRESS
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
5149380 (72582) PARTS KIT, PUMP ASSY 19207 AK12926558
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2930-01-292-6558 March 20, 2002 A
7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)
1 EACH NONE 27.00 0.719 14.7 X 10.7 X 7.9
12. MILITARY PRESERVATION
MIL-STD-2073-1, METHOD (SEE NOTES)
18.
STEPS
19.
REQD
20.
DESCRIPTION
13. CLEANING SEE NOTES
MIL-STD-2073-1, PROCESS 1
14. DRYING
MIL-STD-2073-1
15. PACKING
a. LEVEL A
MIL-STD-2073-1 AND NOTE
b. LEVEL B
MIL-STD-2073-1 AND NOTE
16. MARKING
MIL-STD-129
17. NOTES/DRAWING
A. QUALITY ASSURANCE PROVISIONS:
1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.
2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPPLICABLE CONTAINER
SPECIFICATION.
B. THIS KIT CONSISTS OF THE FOLLOWING ITEMS SEGREGATED AS SHOWN BELOW.
PART NUMBER ILLUSTRATION CAGE CODE NOMENCLATURE SEGREGATED
QUANTITY
PACK NO.
51303056 ITEM I 72582 PUMP ASSEMBLY 1
5117950 ITEM II 72582 COVER, WATER PUMP BODY 2
5117975 ITEM III 72582 GASKET, WATER PUMP BODY COVER 3
8925603 ITEM IV 72582 BOLT, 5/16-18 X .75 LG HEX HEAD WITH 4
SEALANT
C. PREPARE PUMP ASSEMBLY 5103506 IN ACCORDANCE WITH THE FOLLOWING STEPS.
1. PRESERVATIVE: MIL-PRF-21260, GRADE PE30-1
2. WRAP: MIL-PRF-121, TYPE II, SIZE 30 X 20. SECURE WITH A-A-883 TAPE AS REQUIRED.
3. IDENTIFICATION: IDENTIFY WITH SEGREGATED PACK NUMBER “1”.
4. INSPECTION; INSPECT IN ACCORDANCE WITH METHOD 20 OF MIL-STD-2073-1.
D. PREPARE COVER, WATER PUMP BODY 5117950 IN ACCORDANCE WITH THE FOLLOWING STEPS.
1. PRESERVATIVE: MIL-PRF-21260, GRADE PE30-1
2. WRAP: MIL-PRF-121, TYPE II, SIZE 14 X 7. SECURE WITH A-A-883 TAPE AS REQUIRED.
3. CUSHIONING: ASTM D4727, TYPE CF, CLASS DOMESTIC, GRADE 200, SIZE 5-1/2 X 5-1/2 (2 REQUIRED).
4. CLOSURE: A-A-883, 2 X 3 (4 PIECES)
5. IDENTIFICATION: IDENTIFY WITH SEGREGATED PACK NUMBER “2”.
6. INSPECTION: INSPECT IN ACCORDANCE WITH METHOD 20 OF MIL-STD-2073-1.
DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 4 Pages Designed using Perform Pro, WHS/DIOR, Jun 97
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)
-AL
Form Approved JS OMB No. 0704-0188
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302.
Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
5149380 (72582) PARTS KIT, PUMP ASSY 19207 AK12926558
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2930-01-292-6558 March 20, 2002 A
E. PREPARE GASKET, 5117975 IN ACCORDANCE WITH THE STEPS BELOW.
1. STIFFENERS: ASTM D4727, TYPE CF, CLASS DOMESTIC, GRADE 200, SIZE 5-1/2 X 5-1/2. (2 REQUIRED) SECURE ITEM BETWEEN STIFFENERS WITH TAPE, A-A-883, SIZE 2 X 3. (4 PIECES) (TAPE SHALL NOT
TOUCH THE PART.)
2. IDENTIFICATION: IDENTIFY WITH SEGREGATED PACK NUMBER “3”.
3. INSPECTION: INSPECT IN ACCORDANCE WITH METHOD 10 OF MIL-STD-2073-1.
F. PREPARE BOLT, 8925603, 5 EACH IN ACCORDANCE WITH THE STEPS BELOW.
1. WRAP: MILP-17667, TYPE II, CLASS 1, SIZE 8 X 4. WRAP BOLTS TOGETHER IN WRAP AND SECURE WITH
A-A-883 TAPE.
2. IDENTIFICATION: IDENTIFY WITH SEGREGATED PACK NUMBER “4”.
3. INSPECTION: INSPECT IN ACCORDANCE WITH METHOD 10 OF MIL-STD-2073-1.
F. CONSOLIDATE PACKAGES FROM NOTES C THROUGH F IN ACCORDANCE WITH THE FOLLOWING STEPS.
1. CONTAINER: ASTM D5118, STLE FOL, TYPE CF, GRADE 200, CLASS DOMESTIC,
SIZE: 13-7/8 X 9-7/8 X 6-3/8.
2. CUSHIONING: SEE PAGES 3 AND 4 FOR DETAILS.
3. CLOSURE: ASTM D1974, METHOD 4B4 OR 4C2.
4. BAG: MIL-DTL-117, TYPE I, CLASS E, STYLE 1, SIZE: 19 X 23. CLOSE BAG BY HEAT SEALING.
5. OUTER CONTAINER: ASTM D5118, STYLE RSC, TYPE CF, GRADE V3c, SIZE: 14-3/8 X 10-3/8 X 7-3/8.
6. CLOSURE: ASTM D1974, METHOD 2B3
7. INSPECTION: INSPECT UNIT PACK IN ACCORDANCE WITH METHOD 42 OF MIL-STD-2073-1.
G. MARKING:
ATTACH A PACKING LIST TO THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST, IDENTIFY THE CONTENTS OF EACH SEGREGATED PACK TOGETHER WITH ITS SEGREGATED PACK
NUMBER.
H. PACKING:
LEVEL A PACKING SHALL BE ACCOMPLISHED USING CLEATED-PLYWOOD BOXES, oVERSEAS TYPE, CONFORMING TO PPP-B-601 OR NAILED WOOD BOXES CONFORMING TO PPP-B-621, CLASS 2.
LEVEL B PACKING SHALL BE ACCOMPLISHED USING FIBERBOARD BOXES, WEATHER RESISTANT CLASS, CONFORMING TO ASTM D5118; OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2, CONFORMING TO ASTM D5168; OR PALLET BASE CONTAINERS, TYPE III, CONFORMING TO MIL-B-43666.
CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IAW SPECIFIC, APPLICABLE METHODS OF ASTM
D1974, OR AS REFERENCED IN THE CONTAINER SPECIFICATION.
GUIDANCE ON PALLETIZED LOADS FOR MILITARY/GOVERNMENT SHIPPERS IS CONTAINED IN
MIL-HDBK-774.
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 4 Pages
Form Approved JS OMB No. 0704-0188
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302.
Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
5149380 (72582) PARTS KIT, PUMP ASSY 19207 AK12926558
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2930-01-292-6558 March 20, 2002 A
PAD A:
(4 REQUIRED)
ASTM D4727, TYPE CF, CLASS DOMESTIC, GRADE 200
FROM NOTES D AND E.
PAD B.
(2 REQUIRED)
ASTM D4727, CLASS DOMESTIC, GRADE 350, VARIETY DOUBLEWALL
LAMINATED USING A GOOD GRADE COMMERCIAL ADHESIVE WITH
FLUTE DIRECTION ALTERNATING.
SIZE: 13-3/4 X 6-1/4 X 1.
PAD D: PAD C:
ASTM D4727, TYPE CF, CLASS DOMESTIC, ASTM D4727, TYPE CF, CLASS DOMESTIC,
VARIETY DOUBLEWALL, GRADE 350 VARIETY DOUBLEWALL, GRADE 350
LAMINATED USING A GOOD GRADE LAMINATED USING A GOOD GRADE
COMMERCIAL ADHESIVE WITH FLUTE COMMERCIAL ADHESIVE WITH FLUTE
DIRECTION ALTERNATING. DIRECTION ALTERNATING.
SIZE: 7-3/4 X 6-1/4 X 1.
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 4 Pages
Form Approved JS OMB No. 0704-0188
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302.
Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.
5149380 (72582) PARTS KIT, PUMP ASSY 19207 AK12926558
4. NATIONAL STOCK NO. 5. DATE 6. REVISION
2930-01-292-6558 March 20, 2002 A
DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 4 Pages
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