Requirements for mobile boiler.pdf

Mobile Boiler for DSCR

Mobile boiler must be able to do steam as well as hot water.

150 BHP Natural Gas Fired Mobile Boiler Room

• 150 HP Low pressure steam Boiler – 15psig design pressure, 5,175 pounds per hour, firing Natural Gas. ASME Code constructed and National Board certified.

• Integrated Duplex pump Feedwater System equipped with preheat, redundant feed pump and 0‐100% make‐up capability

• Blow down system equipped with ASME code constructed tank and thermostatically operated mixing valve

• Fully piped, mounted and wired inside of a custom 40’ shipping container

• Custom O&M manual with operating instructions

• Each valve identified with ID# engraved into corrosion proof tags

• Test fired at Power Mechanical’s facility

• 1 year parts warranty

Boiler and burner specifications

• Boiler Size: 150 Horsepower

• Steam capacity: 5,175.0 pounds per hour

• Manufacturer: York‐Shipley

• Model: YS5‐150‐15ST

• Design Pressure: 15psi

• Output: Low pressure steam

• Burner brand: Oilon

• Burner model: TBD

• Fuel(s): Natural Gas

• Max input (gas): 6,280 LB/Hr

• Max Input (oil): N/A GPH

• Emissions: Standard / Uncontrolled

Feed water system specifications

• Manufacturer: York‐Shipley

• Model: YFS‐280‐150ST

• Material: Carbon Steel

• Capacity: 8,625.0 #/Hr

• Gallonage: 280

• Makeup range: 0‐100%

• Steam pre‐heater: Sterlco D‐152

Controls Burner Management

• Flame safeguard: Siemens LMV Parallel Positioning

• Flame scanner: Siemens

Safeties

1. Water level controls

• Primary low water cutoff: McDonnell Miller 157‐S

• Pump controller: McDonnell Miller 150SHD

• Secondary low water cutoff: McDonnell Miller RS‐1‐BR‐1

• Visual indicator: Apollo 24‐350 heavy duty gauge glass assembly

2. Pressure controls

• Operating control: Honeywell L404F

• Modulating control: Honeywell L91B

• High Limit control: Honeywell L404C

3. Fuel delivery and control:

• Natural gas electric shutoff: 2x Honeywell V4055 Series

• Natural gas vent valve: Asco 82 Series

• #2 oil electric shutoff: N/A

4. Emergency cutoff switches

• (2) Pilla BDS120 boiler shutoff switches – 1 interior and 1 exterior

Water softener specifications

• System Type: Duplex twin‐alternating

• Regeneration Type: Metered

• Capacity: 210,000 grains

• Manufacturer: Marlo

• Model: MGT‐210‐2TW/ALT NXT

• Voltage: 110v (corded)

Valve Trim

1. Steam Valves

• Angle Type Non‐Return: Powell Fig. 3086 (or equal) Drilled and tapped for block & bleed Ship loose

• Gate Valve: Powell Fig. 3003 (or equal) Ship loose

2. Blowdown Valves

• Quick Opening: (2) Everlasting 4000‐A

• Slow Opening: Everlasting 4060‐A

Container Specifications

• Type: Modified 40’ ISO shipping container

• Material: Steel / Corten

• Door configuration: 2x rear access, 1x egress

• Condition: Refurbished

• Length: 40 feet

• Width: 102”

• Height: 114”

• Flooring: Tread plate over ISO flooring

Electrical Components Specifications

• Lighting: (6) Vapor‐proof LED lights, 48” long

• Lighting control: (2) 3‐way switches, front & rear

• Emergency shutoff: (2) Pilla BDS120

Locations: Operator area + exterior

• Exhaust fan: Dayton 1HLA3

• Fan control: Dayton 6EDY7

• Container heater: Taskmaster 10kW

• Incoming voltage: 480V/3Ph/60Hz

• Electrical distribution: NEMA 1 breaker panels

• Transformer: 480V/3Ph/60Hz to 120V/60Hz/1Ph

• Exterior power feed: Cam‐lock plate

Blowdown separator specifications

• Capacity: 50 – 400 BHP

• Manufacturer: Power Mechanical, Inc.

• Vent: 6” 150# Flange

• Drain: 6” 150# Flange

• Aftercooler: 1” thermostatic tempering valve

• Manufacturer: Power Mechanical, Inc.

• Design pressure: 150psi

• Stamping: ASME “U”, National Board

• Gauge: 0‐300F GT225 thermometer

Chemical Injection Stack hat specifications

• Manufacturer: Bond/PMI

• Gallonage: 40

• Voltage: 110v (corded)

• Material: Poly

• Tank construction: Double wall

• Controller: Advantage Nanotron F20

Trailer Info below or equivalent

• 40' TANDEM INTERMODAL CHASSIS

PRODUCT:

Designed for repeated use in transportation of intermodal containers Meets DOT requirements Maximum Gross Weight: 65,000 LB Standard US VIN Plate Tare Weight: 6,500 LB

• GEOMETRY:

Overall Length & Type: 40' fixed, Gooseneck Frame Frame Bogie Type: Fixed Tandem Bogie (2‐Axle) with 25,000 LB axles Overall Frame Width: 96" over Bolster Main Frame Width: 40" Maximum Rear Height: Approximately 48" King Pin Location: 30" from the rear face of the front bolster

• FRAME:

Main Beam: 12” Deep x 19 LB/ft main beam, A572GR50 Grade 50, 12" X 19 LB/ft. I‐BEAM construction with frame ribs for increased strength G/N Beam & Height: 5” deep fabricated H‐Beam having 4 3/4" standard deep tunnel with standard 4 3/4"

(120 mm) Gooseneck Height G/N or FWD Beam Spec: 1/2” thick x 4" wide top and bottom flanges and 1/4" thick web

A572GR50

Crossmember: Fabricated channel crossmember with triangle gusset, A572GR50 Crossmember Thickness: 3/16” L/G Support Bracket: 1/4" channel type bracket with 4" channel brace Front Gusset Spec: Front Gusset, 3/16" Triangular Rear Gusset Spec: 3/16" with bending rib Front Bolster Spec: 6” wide x 10” deep, open section. Tapered uprights for container guiding Front Bolster Material: Channel 1/4” (A572GR50) Front Bolster Locking Device: Locking Pin Type Front Locking Spec: Locking Buffers 1103‐1175 or Toca 900‐905‐00* Rear Bolster Spec: 8” wide x 7 3/8” deep, 1/4" L Shape Rear Bolster Channel Material: 1/4” (A572GR50) Rear Bolster Top Plate Material: 1/2" (A572GR50) Rear Bolster Locking Device: Non‐retractable twistlocks, Butler 1101‐1206* License Plate Bracket: Standard Install Location Mud flaps: 24"x36" white factory furnished mud flaps mounted on vertical steel flange with horizontal member Rear Under Ride Bumper: Weld on Vertical steel flange with horizontal member Horizontal Member: 4” C‐channel horizontal step guard

• RUNNING/SUSPENSION:

Axle Spacing: 49” Axle Spacing Axle ABS System: Tandem Axle with 2S/1M ABS System Bogie & Axle Location: Equalizers located at 54” from rear face of rear bolster (2 Axle

STD)

Suspension Spec: Hutchens Undermount Hanger, H‐9700* Spring Spec: 3 Leaf ‐ High Arch 354‐00 Hutch 9700 series three leaf spring suspension, 22,400 LB GAWR* Axle Supplier: Butler* Axle‐General Spec: Axle ‐ Tandem (2) Axle with 2S/1M or 2S/2M System Axle‐Track Length: 71 1/2” Axle‐Wall Thickness: 5/8" Axle Spindle: Tapered Spindle 5" Round 25,000 LB axle with oil bath hubs Brake Lining: 16.5" x 7" Rockwell Q Plus Type shoes* Brake Control System: 16 1/2" x 7" quick change brakes, 2S/1M Haldex ABS* Air Tank: (2) 9.5x27 air tanks Air Line: Black Gates Nylon DOT Tubing* Air Hose: Standard Hose Application Slack Adjuster: Meritor Style Auto ‐ 5.5”, 28 Spline* Brake Chamber: TGI 30/30 Standard Stroke* Brake Chamber Stroke Length: Standard Stroke length Brake Chamber Other Spec: Manufacturer's Standard Components

Wheel: 10 Stud Hub Piloted Outboard Iron Hub with 16 1/2" x 7" cast steel brake drum Lubrication Spec: Shell Spirax 80w‐90* Wheel Seals: Stemco* Hub Cap: Stemco metal 340‐4009 oil type hub cap* Hubodometer: None Slack Adjusters: Automatic Gladhands: Velvac Gladhands, Service 035042 & Emergency 035045* Gladhand Location: Located at Center of Front Bolster (HT G/N STD)

• TIRES & WHEELS:

Tires: Factory Furnished Tire Manufacturer: Atlas Tire* Tire Size: 11R22.5 Tire Inflation System: None Wheel Size: 8.25 x 22.5 Hub Type: Hub piloted for disc wheels Wheel Color: White

• UPPER COUPLER:

Pick‐Up Plate: 5/16" thick pick‐up plate with 2" diameter drain holes

LANDING GEAR:

L/Gear Shoes: 10" x 10" sand shoe low profile L/Gear Ground Clearance: Approximately 12" Ground Clearance Landing Gear: Butler 50,000 LB lift/180,000 LB static with 2 speed gearbox* or Evolution

48,458 LB

lift/138,765 LB static* Crank Handle: Located at drivers side

• ELECTRIC/AIR:

All LED Lights Harness‐Chassis: Molded Phillips Harness* 7‐Way Connector without Circuit Breakers* Front Marker Lights: Trucklite 3050A LED Rivet Mounting* Mid‐Marker Lights: Trucklite 3050A LED Rivet Mounted/Trucklite 6050A MidTurn with

TL 99152 WIDE

• TURN LENS*

Rear Side Marker Lights: Trucklite 3050 LED Rivet Mounting* Rear Lights: (3) Trucklite 3050 LED Rivet Mounting* Rear Stop/Turn/Tail Lights: Trucklite 4050 LED Rivet Mounting* ABS Light: Trucklite 30200Y with 10728 Lamp Mounting Bracket & ABS Decal* License Light: Trucklite 15040 LED* Registration Holder: (1) Trucklite 97960* Decals Standard: Factory Furnished Conspicuity Markings: Conspicuity Stripe per Federal Regulation

• PAINT/OTHER:

Metal Preparation: Commercial Shot Blast Primer: Urethane Epoxy Top Coat: Plural Component Acrylic Urethane Paint Color: Black, unless otherwise specified

• Options :

Steps: 36” Rear Step Up Platform (changes Tandem location from rear of chassis) Axles: 102” Wide TP axles w/ Haldex Slack Adjusters ABS: Wabco 1S/2M Tires: 275/80R22.5 Michelin XTE Landing Gear: A440.G8.19 Landing Gear Accessories: Alum. Fenders (Front and Rear)