OD.pdf

This is an Overhaul Description document for a centrifugal pump to be overhauled and restored to serviceable condition for the U.S. Coast Guard.

The item being overhauled is a Pump, Centrifugal with stock number 4320-01-595-4657, part number 998-1110-B-28, and shelf life code 0, used on the 154 WPC Fire Pump. The contractor must disassemble, clean, and inspect the pump to determine its overall condition and estimate overhaul costs before proceeding. The preliminary inspection report must include the contractor's name, inspection date, pump identification, shipping crate condition, replacement parts and materials list with pricing, labor costs broken down by hours and hourly rate, and comments on any unusual observations. No work shall commence until the Coast Guard Contracting Officer approves the inspection report in writing.

The overhaul shall restore the pump to a serviceable "A" condition meeting all original equipment manufacturer (OEM) specifications and design standards. All replacement parts must be new OEM parts; reclaimed, recycled, or aftermarket parts are not acceptable. The pump must undergo standard production tests and inspections with certifications placed in the shipping box. Coating, if applicable, must use IAW-approved materials with color matching the original finish. All measuring devices and test equipment must be calibrated to traceable national standards. The pump shall be delivered completely assembled and ready for installation. Packaging and preservation requirements mandate individual plastic bag wrapping in an ASTM-D6251 Type III or ASTM-D6880 Class 2 wooden shipping box with markings per IAW MIL-STD-129R except bar coding per ISO/IEC-16388-2007. The recommended repair source is K&M Industrial, LLC in Gladstone, Michigan, with an estimated overhaul cost of $29,118.00 per unit and estimated cost for a new pump at $45,000.00. Coast Guard acceptance will be made at destination upon verification of no transit damage, order correctness, and contractor compliance with all preservation, packaging, marking, and bar-coding requirements.