(012)Centerboard_AmClyde_Model_CB-32.pdf

FRV40-227-012-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Centerboard, Retractable and HPU

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

DanLe

REV 1

FRV40-227-012-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Centerboard, Retractable and HPU

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

20 SEP 2007

REV 1

RECORD OF CHANGES

Change Date Title and/or Brief Description Signature of Validating No. Officer

DanLe

DanLe 5/21/04

Vendor revision letter dated April 6, 2004

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-227-012-010

TITLE OF MANUAL: Centerboard, Retractable and HPU

APPROVAL AUTHORITY: NOAA

Contract Ship Qty Of Building Number Applicability Manuals Yard

50-SPNA-1-00031 FRV40-227 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-227-012-010 to be provided under contract 50-SPNA-1- 00031 has been approved by the approval data shown above.

Date:________________

CHAND, LLC

MATHEWS, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Centerboard, Retractable and HPU

Contractor Sub-Contractor(If Performing Validation)

Halter Marine Inc.

Contract No. (s) and Purchase Orders, If Applicable

50-SPNA-1-00031

Chapter Section Paragraph Date Check here if Validation Not validated

Completed

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-227 Centerboard, Retractable and HPU. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Centerboard, Retractable and HPU. The text is broken down as follows:

Volume 1 Centerboard, Retractable and HPU

Section 1 Safety

Section 2 Description of Equipment and Controls

Section 3 Operation

Section 4 Maintenance

Section 5 Specifications

Section 6 AmClyde Customer Service Information

Volume 2 Centerboard, Retractable and HU

Parts and Vendor Data

Section 1 General

Section 2 Centerboard

Section 3 Hydraulic System

Section 4 Electrical System

Section 5 Vendor Data

Operation and Maintenance Manual

M1U X 1. 5 X 30 A4 316551

M10 SIZE ISO 7CB9 A4 3116SST

SPECIFICATIDN

WELDMENT

ROLLER REF OR CENTERBOARD

1.6mm+0.25/-0.00

6 >-SEE ASSY

INSTRUCTION F

RACK REF

GEAR REF SECTIDN ( A

•i" Y

111 ! ^ R A C K REF

CENTERBOARD

WLDT 8, MACHINING

REF

TGEAR f-BETWEEN HOLES

436.2 T6

490 T6 fBETWEEN TABS

ITEM 1 \

TD ITEM 3/

VELDMENT

NDTESi

1, ALL WELDING AND TESTING TO BE IN ACCORDANCE

WITH AWS Dl.l LATEST ISSUE,

2. SEE BILL OF MATERIAL, ITEM 100, FOR WELD NDE

SPECIFICATION,

3. ALL WELDED JOINTS TO BE COMPLETELY WELDED

(SEALED) ALL AROUND. SEAL WELDS TO BE MINIMUM

FILLET WELD PER AWS Dl.l LATEST ISSUE.

4, CLIP CORNERS ON PLATES AS REQUIRED TO CLEAR

WELDS AND RADII ON STRUCTURAL SHAPES.

CENTERBDARD

WLDT 8. MACHINING

REF

ASSEMBLY INSTRUCTIONS

A.) MOVE GEARBOX 8, RDLLER ASSY (GEAR) TO THE RACK 'TOOTH LOCATION' (PAINTED) AS

DEFINED BY DRAWING 1578242, RACK INSTALLATION &, ASSEMBLY.

B.) MOVE GEARBDX 8. ROLLER ASSY SUCH THAT GEAR TOOTH IS FULLY ENGAGED

WITH RACK TDOTH FROM ASSY INSTRUCTION A, ND BACKLASH BETWEEN GEAR TDDTH AND RACK SPACE.

C.) RDTATE ROLLER CAM FOLLOWER AS REQUIRED TD SET GAP IN DETAIL 'C

AS SHOWN WITH GEAR ENGAGED PER ASSY INSTRUCTION B.

D.) WELD COLLAR TO FRAME AS SHOWN IN DETAIL 'B' AND RECHECK GAP FROM ASSY INSTRUCTION C AFTER WELDING, E,) PAINT AS REQUIRED.

F.) PRESS FIT BETWEEN BUSHING 8, HOUSING.

G.) USE NOMINALLY 2 SHIMS-A MINIMUM OF 0 SHIMS TO A MAXIMUM OF 4 SHIMS CAN BE USED UNDER EACH PAD TO HOLD A GAP OF 3 nn FRDM THE WEAR PAD TD THE RAIL, EACH SIDE.

NO WUW.IMU HWUHMII1 Of

O W M 8 NOT TD BE

REPKOUCED CD FURIHER

H M D WIHOUT OTTTtN M M O f IMMUT

SEE BM ABOVE

DO NOT SCALE DRAWING

. WO: 1571991

RT: 5O5J24/25

T. 1578242

DEL: C8-32

MTE

8-14-05

METRIC

DRIVE WELDT & ASSY

A1 1578243 1/101*

8 7

BILL OF MATERIAL

ITEM

NO.

D

C

B

A si

1DO

AMCLYDE

PART NO/DWG. NO.

1571450 1571990 1571810 1571651 1571B09 1571890 1571808 1571634 1571892 1571994 1572002

1548166/1525276

1548019/1525276

1539231/1525171 421083/1525171

828321 1525177 1525314

OTY

EA

EA

OZ

REF

REF

REDUCER

GEARBOX

SHAFT

MOTOR, HYP

ROLLER

COLLAR

PLATE

BEARING

BEARING

BEARING

PIN, 2 COTTER

PIN, COTTER

SCR, CAP, HXHD

SCR, CAP, HXHD

WASHER, ROUND

WASHER, ROUND

NUT, HEX

SCR, CAP, HXHD

WASHER, HRND

LUBRICANT

FSTNR, TNS

FSTNR, TNS

OESCRIPTION [FINISHED SIZES]

GEAR PLANETARY/WITH GEAR

SUPPORT WLDT 8, MACHINING

FIXED JISP, 2, 46 CJ IN/REV

1/8DIA X 1. 00 316SST

McMASTER-CARR 98355A140

UR EQUAL

Ml4x2-60 X 180nn la 8. 8 ZP McMASTER-CARR 91280A812

OR EQUAL

S/8-11UNC-2A X 1.25 316SST

M14 SIZE

McMASTER-CARR 91100A240

OR EQUAL

5/8 SIZE 316SST

M14x2-6H CLASS 8 McMASTER-CARR 90591A215

OR EQUAL

ZP

1/2-13UNC-2A X 1. 25 ZPGR5

1/2 SIZE ASTM F436 ZP

ANT I-SEIZE I. LUBE COMPOUND

REUSEABLE, SAE GR2, 518 CRS THD

REUSEABLE, CLASS 8. 8, 10. 9 t, 12.

AMCLYDE

MAT'L

GEAR ASSEMBLY INSTRUCTIDNS

A. ASSEMBLE ITEM 1 TD ITEM 2 AS SHOWN PER THE

REQUIREMENTS OF NOTE 4,

B. ASSEMBLE D'RING (SUPPLIED) DN TD GEARBDX DUTPUT

SHAFT SPACER.

C. ASSEMBLE PINIDN 8. KEY (SUPPLIED) TD GEARBDX DUTPUT SHAFT.

D. ASSEMBLE D'RING TD END CAP PLATE (SUPPLIED).

E. ASSEMBLE END CAP PLATE TD DUTPUT SHAFT DF GEARBDX WITH

M24 BDLT 8, WASHER (SUPPLIED).

F. TDRQUE FASTENER PER ITEM 101 8. LUBRICATE PER ITEM 99.

A G.

FNTW

U3

854. D

289. 0

29. 4 3 8 . 0

56. 7

3. 2

3. 0

3. 6

1. 0 0,3

0. 0

0, 6

~T7~4

0. 1

1. 2

0, 4 0, 0

0, 0

0. 0

0. 0

DOWELS (3) TD BE PUSHED DUT TD A DISTANCE

DF 18mm FRDM MOUNTING FACE DF GEARBDX.

H. REMOVE PLUG FRDM THIS PDRT AND INSTALL EXPANSION

CHAMBER (VENDDR ND. 1010-104001) SHIPPED LDDSE WITH REDUCER ITEM 1.

NOTES:

1. PRESS FIT ITEMS 9 8. 10 INTD ITEM 2 AS SHOWN.

2. PRESS FIT ITEMS 8 INTD ITEM 5 AS SHOWN.

3. TDRQUE FASTENERS PER ITEM 100 8, LUBRICATE PER ITEM 99,

4. TDRQUE FASTENERS PER ITEM 101 8. LUBRICATE PER ITEM 99,

8 7

321713

320141

321B4B

324224

09/05/02

09/06/02

10-15-02

MJO

BJL

BJL

AOO

AOO

AOO

AOO

SEE GEAR

ASSY

INSTRUCTIDNS

SEE NDTE 3-(15)<3> (7

18X3) SEE NOTE

SEE NDTE 2-ff3

VA j V//Z%\

SEE NDTE 3-( l5)(3)

8)(3)

SECTIDN f A

UOV-SEE NOTE 1

2V-SEE NDTE 1

A

5V-SEE NOTE 2

17.199 REF

A

THH DWWINO HMD THE

NFDIttMTKM CONTUCD ON IT

AND PROPRIETARY PROPERTY

Of AWCL-TDE. T H S MOWING

6 NOT TO BE REPRODUCED OK

FURTHER OOTRBUTED WITHOUT

WRITTEN P E M S S K M OF AtfCLYGE.

SEE B/M ABOVE

Tl ±.004 | T4±420 T2±JX» f TS±JMO T3±J>12

T7*.1»

TB±.1M

TD±.a4O

DO NOT SCALE DRAWING

CTHERWSE SKCFCD:

SURFACE F U B K

S 0 5 M 7 1571991

CB32

DATE

D8/2B/02

CHECKED

F. NOSAM

DATE

D 9 / O S / 0 2

APPRIKO

M.J. OVERffY

DATE

09/05/02

GEARBOX Sc ROLLER

ASSEMBLY

1571526

1 /* I "' 1293.9 LBS

D

C

B

A

8 7

ITEM

NO.

D

AMCLYDE

PART NO/DWG, NO.

1571749 1571515 1371591 1571750 1571748 1571747 1571453 1574759

1502896/1525171 1539281/1525171 1548028/1525276

1548013/1525276

157199B 1101462 828321 1525177

QTY PART NAME

PLATE WLDT

ROD WLDT

CYLINDER. HYD

PLATE

•PLATE

BEARING

BEARING

PLATE, BENT

SCR, CAP, HXHD

SCR, CAP, HXHD

SCR, CAP, HXHD

WASHER

WASHER, HRND

SEALANT

INSTRUCTION

LUBRICANT

FSTNR, TNS

DESCRIPTION [FINISHED SIZES]

MACHINING

i MACHINING

3/4-10UNC-2A X 3. 5

3/4-10UNC-2A X 3. 0

GRS ZP

GR5 ZP

1/4-20UNC-2A X . 75

SEALING 3/4 SIZE

McMASTER-CARR 937B3A036

1/4 SIZE 316SST

LDCTITE

APPLICATION DF SILICDNE SEAL-

ANT I -SEIZE «. LUBE COMPOUND

REUSEftBLE, SAE GRS, 58.B CRS THD

AMCLYDE

MAT*L

FNTW

LB

410. 9

158. 1

55. 0 33.9

6. 4

29. B

20. 2

0. 8

4, 0

0. 9

0. 0

0, 5 c

B

4 3 1571633

321707

321713

323259

324025

324515

08/29/02

9/3/02

9/23/03

2/26/04

MJO

BJL

DMG

TJM

AOO

AOO

AOO

AOO

AOO

A NDTESi

1. TDRQUE ALL FASTENERS PER ITEM 100 8, LUBRICATE PER ITEM 20.

2, APPLY SEALANT, ITEM 18 PER THE REQUIREMENTS DF ITEM 19, PRDCEDURE 1,

THIS DWWIW AND THE

MFOMHTOH COMTAHED ON IT

ARE UNPUBU9CH, CONnKMTW.

AND PROPRIETARr PfWPCRTV or maxoc THB H M M N O S HOT TO BE HEMtODUCED OR

FURTHER DSTRBUTED WTMOUT

n m o PotussKW O F M C L T D E .

SEE B/M ABOVE TtUMNCC CODE

TIt.004 I T4±.O2O I r7±- l» TZtlKM TS±J>4O T t t l M

TMJI12 I TS±JWO I TB±J«

00 NOT SCALE DRAWING

AU. TOUMNCES UNU5S

SUPSO/OBS:

RCF. CMC:

S05297 1571991

CSJ2

MTE

D8/27/02

CHECKED

F. NOSAN

DATE

DB/29 /Q2

APPWKD

M.J. OVERBTf

DATE

D9/29/02

St.Paul,MinnMota USA

ROD ASSY

1571633

8 7

1/3 | "• 720.5 LBS | —" 1 " 1

D

C

B

A

4 3 2 A 1

I 0*0. NO.

8250 REF

4050 REF

l__ _ j

J h

i. J r 1

I 1 r i _ _ _ _ r o

8/19/02

NDTES.

1. USE NOMINALLY 2 SHIMS, ITEM 8, UNDER EACH WEAR PAD, ITEM 4, A MINIMUM DF 0 SHIMS TD A MAXIMUM DF 4 SHIMS CAN BE USED UNDER EACH PAD TD CENTER THE LOCKING BEAM ITEM 1 ABOUT THE CYLINDER, ITEM 14. MAXIMUM ASSEMBLED TOTAL GAP (SUM DF GAP ON PORT & STARBOARD) BETWEEN THE WEAR PADS, ITEM 4, AND THE CENTER BOARD MUST BE LESS THAN 2.0 mm.

2. AFTER SHIMMING PER NOTE 1 USE NOMINALLY 2 SHIMS, ITEM 7, UNDER EACH WEAR PAD, ITEM 3. ADD 1 SHIM UNDER BOTH BOW WEAR PADS FDR EVERY 2 mm THAT THE MAXIMUM FORWARD RAIL SPACING EXCEEDS THE TRUNK SCANTLING GAUGE REQUIREMENT DF 945 nn (REFERENCE! SECTION B 8, C, SHT. 2 DF 1571548). ADD 1 SHIM UNDER BDTH STERN WEAR PADS FOR EVERY 2 rim THAT THE MAXIMUM AFT RAIL SPACING EXCEEDS THE TRUNK SCANTLING GAUGE REQUIREMENT DF 939 mm (REFERENCE. SECTIDN B & C, SHT. 2 DF 1571548). A MINIMUM DF 0 SHIMS TD A MAXIMUM DF 4 SHIMS CAN BE

USED UNDER EACH PAD TD CENTER THE CENTER BOARD WITHIN THE TRUNK.

3. AFTER SHIMMING PER NOTE 2, USE NOMINALLY 8 SHIMS (4 TOP & 4 BOTTDM), ITEM 9, UNDER EACH CYLINDER, ITEM 14.

ADD DR REMOVE SHIMS IN PAIRS (TOP 8. BOTTOM) TD A MINIMUM DF 0 AND MAXIMUM DF 16 (8 TDP t. 8 BOTTOM), THE NUMBER DF SHIMS IS DETERMINED BY THE REQUIREMENT TO HAVE NO GAP AT THE WEAR PAD/GUIDE RAIL WITH THE CYLINDER EXTENDED 38 mm. THE GAP SHDULD BE CHECKED AT THE WIDEST SPAN BETWEEN FDRWARD AND AFT RAILS (REFERENCE. 1858 mm PER SECTION I I C, SHT 2 OF 1571548).

• i - JL 1 -

CENTER BDARD WELDMENT

AND MACHINING DWG REF 1571549

SEE BM SHT 2

TittMO I

TUAJO

I3ML30 I

DO NOT SCALE DRAWING

Mi. H I I W I I I UWU»

503207 1571913

CB32

OCNNY GRUBA 6-12-2003

METRIC

CENTER BOARD

GUIDE ASSEMBLY

A1 | 1571550

EN

G

R ra m t C

F D

1S M

DO

o oo (J l

\n nb il l

(J l

(J l

O o

J

CD

O

1576393

ITEM

NO.

AMCLYDE

PART NO/DWG. NO.

1576395 1576394

1509281/1525171 804901 1548028/1525276 1548013/1525276

PIN, 2 COTTER

SUPPORT WELDT

WASHER. HRDN

PIN, COTTER

SCR, CAP, HXHD

WASHER. BOUND

DESCRIPTION [FINISHED SIZES]

1-1/8 SIZE ASTM F436 ZP

5/16 X 2 STL ASA STD

1/4-20UNC-2A X . 75 316 SST

1/4 SIZE 316 SST

AMCLYDE

MATL

FNTW

KG

0. 9

1. 5

0. 1

0. 1

0. 1

0. 1 i

4- 4" i

4-4-

2X 1/4-20UNC-2A X 1,0* T4 DEEP

USING ITEM 2 AS A TEMPLATE.

TDP OF RACK GEAR

UPPER STOP ASSEMBLY

Safety Labels

Metric System and Equivalents