Drawings 20R0123.pdf

DWG NO 2959111 SH 1

APPLICATION REVISIONS

NEXT ASSY USED ON REV DESCRIPTION DATE APPROVED

LAU-118(V)4/A A ECN A82121 T. BENDER 89/01/26 J. P.

2959109 (3051B) B ECN C06167 N. EDINGTON 90/03/14 K. BUSSINGER

2959113 (3051B) C ECNC77556 R. LARKIN 94/07/13 A. MEADE

2959118 (3051B) D ECNC99003 V. BOLEN 95/10/26 S. JORDAN

2959120 (3051B) E ECNE00037 V. BOLEN 95/10/26 S. JORDAN

F ECN00RR39024 M. REYNOLDS

REDRAWN WITH CHANGE

00/11/22 C. HARGROVE

COPYRIGHT 1997 RAYTHEON COMPANY

ALL RIGHTS RESERVED

THIS DATA WAS DEVELOPED PURSUANT

TO CONTRACT NUMBER F08635-87-C-0072

WITH THE US GOVERNMENT. THE US

GOVERNMENT’S RIGHTS IN AND TO THIS

COPYRIGHTED DATA ARE AS SPECIFIED IN

DFAR 252.227-7013 WHICH WAS MADE

PART OF THE ABOVE CONTRACT.

SPECIFICATION CONTROL DRAWING

REV STATUS OF ALL SHEETS IS: F

REV

SHEET

REVREV STATUS

OF SHEETS

SHEET

DR DATE

S. HULLAND 88/06/29

CHK B

L. VANVREEDE 88/08/19

TEXAS INSTRUMENTS

Dallas, Texas

ENGR SB 89/01/13

D. PARSONS 88/08/19

APPD

B. OLSEN 88/08/19

UNLESS

OTHERWISE SPECIFIED

• DIMENSIONS ARE

IN INCHES

• TOLERANCES:

ANGLES ± 1°

3 PLACE DECIMAL ±.010

2 PLACE DECIMAL ± .02

• PARENTHETICAL INFO

FOR REF ONLY

QA 88/08/19

J. FIELDLER

CM 88/08/26

B. CAMPBELL

GASKET, STRIP

CONTR NO.

F08635-87-C-0072

RLSE

G. HAYNES 88/08/26

SIZE

A

CAGE CODE

96214

DWG NO.

2959111

M. TRUJILLO 88/08/19 SCALE NONE SHEET 1 OF 6

110 ORIGINATING SYSTEM: MS WORD 8.0 DB1

CURRENT DESIGN ACTIVITY CAGE CODE 15090

RAYTHEON COMPANY

TUCSON, AZ

A

B

C

--WARNING--

DISTRIBUTION AUTHORIZED TO THE

DEPARTMENT OF DEFENSE AND U.S. DOD

CONTRACTORS ONLY TO PROTECT

TECHNICAL OR OPERATIONAL DATA OR

INFORMATION FROM AUTOMATIC

DISSEMINATION UNDER THE

INTERNATIONAL EXCHANGE PROGRAM OR

BY OTHER MEANS. (DATE OF

DETERMINATION: 11 DECEMBER 1986.)

OTHER REQUESTS SHALL BE REFERRED

TO AD/YJM, ELGIN AFB, FLORIDA.

R11062-1-TU (JUN 1998)

SIZE CAGE CODE DWG NO.

2959111

REV

A 96214 F

SCALE NONE SHEET 2

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

INCORPORATED

Dallas, Texas

DWG NO 2959111 SH 2

1. SCOPE:

1.1 This specification covers the requirements for an environmental, molded, round solid gasket.

2. APPLICABLE DOCUMENTS:

2.1 The following documents of the issue in effect on the date of invitation for bids or request for proposal, form a part of the specification to the extent specified herein. In the event of any conflict between this document and the reference documents, this document shall govern.

STANDARDS

MIL-STD-129 Marking for Shipment and Storage

ASTM-D-2240 Test Methods for Rubber Property- Durometer Hardness

ASTM-D-412 Test Methods for Rubber Properties in Tension

ASTM-D-395 Test Methods for Rubber Property- Compression Set

ASTM-D-573 Test Method for Rubber- Deterioration in an Air Oven

ASTM-D-471 Test Method for Rubber Property- Effect of Liquid

3. REQUIREMENTS:

3.1 General:

3.1.1 The material shall be clean and free from foreign matter, tears, and other defects detrimental to fabrication or performance.

3.2 Physical Configuration:

Round solid gasket has a cross section diameter of .070 ± .005.

3.3 Physical Properties:

See Table I.

2959111

REV

A 96214 F

SCALE NONE SHEET 3

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

INCORPORATED

Dallas, Texas

DWG NO 2959111 SH 3

3.4 Workmanship:

The material shall be uniform in quality and shall be manufactured in accordance with standard manufacturing procedures of the industry. Any significant changes in process techniques or factors affecting the quality shall be immediately brought to the attention of the purchaser for determination of the necessity for requalification.

4. QUALITY ASSURANCE PROVISIONS:

4.1 Responsibility For Inspection:

Unless otherwise specified in the contract or purchase order, the manufacturer is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the procuring activity. The procuring activity reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements.

4.2 Classification of Inspection:

The examination and testing of the material shall be classified as follows:

4.2.1 Qualification Inspection:

Qualification inspection shall be in accordance with the requirements of this specification and the purchaser’s application and processing. The purchaser reserves the right to requalify the material at his discretion.

4.2.2 Quality Conformance Inspection:

Quality conformance inspection shall be in accordance with the requirements of this specification.

4.3 Rejection:

Material not conforming to requirement of this specification or authorized modifications shall be subject to rejection.

5. PREPARATION FOR DELIVERY:

5.1 Packaging:

The packaging shall be adequate to provide protection against any damage, breakage, or loss during shipment from the supply source to the designated receiving area.

2959111

REV

A 96214 F

SCALE NONE SHEET 4

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

INCORPORATED

Dallas, Texas

DWG NO 2959111 SH 4

5.2 Identification:

The following shall be permanently and legibly marked on the label of each container in accordance with MIL-STD-129:

A. Manufacturer’s Part Number

B. Quantity of Each Container

C. Lot and Batch Number

D. Shelf Life

E. Manufacturer’s FSCM Number

5.2.1 Solvent resistance requirements using 1,1,1-Trichloroethane in accordance with MIL-L-61002 Paragraph 4.6.3 (Referenced in MIL- STD-129) shall not apply.

6. NOTES:

6.1 Identification of the “Suggested Source(s) of Supply” herein is not to be construed as a guarantee of present or continued availability as a source of supply for the item(s).

2959111

REV

A 96214 F

SCALE NONE SHEET 5

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

INCORPORATED

Dallas, Texas

DWG NO 2959111 SH 5

TABLE I

PHYSICAL PROPERTIES

PROPERTY TEST

PROCEDURE

VALUE TYPE OF TEST

Q=Qual.

C=QC Conformance Durometer (Shore A±5) ASTM D2240 70 Q

Tensile Strength (psi, min) 1/

ASTM D412 1500 Q/C

Ultimate Elongation (min%) ASTM D412 250 Q Compression Set 22 hrs. @100°C (max%) ASTM D395 25 Q Heat resistance 70 hrs. @100°C Change in hardness (points) Change in tensile strength (max%) Change in ultimate elongation

(max%)

ASTM D573

+15 -20

-40

Q

Water resistance 70 hrs. @100°C Change in hardness (points) Change in volume (%)

ASTM D471

±10 ±30

Q

Fluid resistance Reference Fuel A, 70 hrs. @23°C Change in hardness (points) Change in tensile strength (max%) Reference Fuel B, 70 hrs. @23°C Change in hardness (points) Change in tensile strength (max%)

ASTM D471

±10 -25

0 to -30 -60

Q

Material Nitrile

1/ A rate of separation of 5.0 +/-1 inch/minute may be used and notation of the speed made in the test report.

2959111

REV

A 96214 F

SCALE NONE SHEET 6

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

INCORPORATED

Dallas, Texas

DWG NO 2959111 SH 6

SUGGESTED SOURCE(S) OF SUPPLY:

1. Parker Co.

JBL Division P.O. Box 15009 Spartanburg, SC 29302

FSCM: 60363

2. Wynn’s Precision Rubber P.O. Box 15437 Houston, Texas 77220

FSCM: 25184

MFR ITEM IDENTIFICATIONSPECIFICATION

CONTROL

PART NO. SOURCE 1 SOURCE 2

2959111-1 14588N 7446

DWGNO 2981788 I SH 1 I I

NEXT ASSY USED ON REV DESCRIPTION DATE APPROVED

LAU-1 1 8(V)4/A A EON A74651 B. LACY 88/08/05 D. S. PARSONS

2959140 (3051 B) B ECNC77918 R. LARKIN 94/07/13 A. MEADE

2958990 1A(305 o ECNOORR39O24 M. REYNOLDS

REPLACED AND REDRAWN

00/12/18 C. HARGROVE

© COPYRIGHT 1997 RAYTHEON COMPANY

ALL RIGHTS RESERVED

THIS DATA WAS DEVELOPED PURSUANT

TO CONTRACT NUMBER F08635-87-C-0072

WITH THE US GOVERNMENT. THE US

GOVERNMENT’S RIGHTS IN AND TO THIS

COPYRIGHTED DATA ARE AS SPECIFIED IN

DFAR 252.227-7013 WHICH WAS MADE

PART OF THE ABOVE CONTRACT.

--WARNING--

DISTRIBUTION AUTHORIZED TO THE

DEPARTMENT OF DEFENSE AND U.S. DOD

CONTRACTORS ONLY TO PROTECT

TECHNICAL OR OPERATIONAL DATA OR

INFORMATION FROM AUTOMATIC REV STATUS OF ALL SHEETS IS: C

DISSEMINATION UNDER THE —

INTERNATIONAL EXCHANGE PROGRAM OR

BY OTHER MEANS. (DATE OF CURRENT DESIGN ACTIVITY CAGE CODE 15090

DETERMINATION: 8 FEBRUARY 1989.) RAYTHEON COMPANY

OTHER REQUESTS SHALL BE REFERRRED TUCSON, AZ

TO ASC/YHK, ELGIN AFB, FLORDIA.

SPECIFICATION CONTROL DRAWING

REV

SHEET

REVSTATUS

OFSHEETS

REV

— — — — — — — —SHEET

UNLESS

OTHERWISE SPECIFIED

• DIMEN~ONSARE r—i

• TOLERANCES: [~~J

ANGLES ±10

3 PLACE DECIMAL ±.oio

2 PLACE DECIMAL ±.02

B. LACY 87/09/28 TEXAS I NST RU M ENTS

Dallas, TexasL.VAN VREEDE 87/11/06

ENGR C. SHIPLAR

J. O’KEEFE 87/11/06 GASKET, BULKHEAD CONNECTOR

APPD

B. OLSEN 87/11/06

• PARENTHETICAL INFO

FOR REF ONLY

QA 87/11/06 CM 87/11/06

M. BARTELL BC

CONTRNO.

F08635~87~C~0072

SIZE CAGECODE

A 96214

DWGNO.

2981788

G.HAYNES 87/11/09

M.TRUJILLO 87/11/06 SCALE NONE I SHEET 1 OF 8

A

B

DB3 I110 ORIGINATING SYSTEM: MS WORD 8.0

DWGNO 2981788 ISH 2

1. SCOPE:

1.1 This specification covers the requirements for a Conductive EMI/RFI Shielding and pressure sealing gasket of silver-impregnated Auro silicone rubber.

The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of the specification to the extent specified herein. In the event of any conflict between this document and the reference documents, this document shall govern.

SPECIFICATIONS

3.

3.1

TEXAS INSTRUMENTS I

Dallas, Texas

MIL-G—83528

STANDARDS

MIL—STD-l29

OTHER DOCUMENTS

ASTN-D-395

ASTM-D-4l2

ASTM-D-792

ASTM-D-l329

ASTM-D-2240

ASTM-D-624

(Application for addressed to the 1916 Race Street, Gaskets, Shielding, Elastomer Electrical, EMI/RFI, General Specification For

Marking for Shipment and Storage

Rubber Property - Compression Set, Test Method For

Rubber Properties in Tension, Test Methods For

Standard Test Methods For Specific Gravity (Relative Density) and Density of Plastics By Displacement

Standard Method for Evaluating Rubber Property, Retraction at Lower Temperature

Rubber Property - Durometer Hardness, Test Method For

Rubber Property - Tear Resistance, Test Method For copies of ASTM documents should be American Society for Testing and Materials, Philadelphia, Pennsylvania 19103.)

Technical Society, Technical Association Specifications, and Military Standards are normally available for reference from libraries. They are distributed among technical groups and using federal agencies.

REQUIREMENTS:

2.1

2. APPLICABLE DOCUMENTS:

Gerneral:

DWGNO 2981788 ISH 3 I

3.1.1 The material shall be clean and free from foreign matter, tears, and other defects detrimental to fabrication or performance. A composite, homogeneous material consisting of a lattice structure of continuously contacting silver-plated aluminum in a solid resilient Fluoro-silicone rubber, in the form of a flat sheet.

3.1.2 Physical Configuration: See Figure 1.

3.2 Physical and Electrical Properties:

See Table I.

3.3 Workmanship:

The material shall be uniform in quality and shall be manufactured in accordance with standard manufacturing procedures of the industry. Any significant changes in process techniques or factors affecting the quality shall be immediately brought to the attention of the purchaser for determination of the necessity for requalification.

4. QUALITY ASSURANCEPROVISIONS:

4.1 Responsibility For Inspection:

Unless otherwise specified in the contract or purchase order, the manufacturer is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the procuring activity. The procuring activity reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements.

4.2 Classification of Inspection:

The examination and testing of the material shall be classified as follows:

4.2.1 Qualification Inspection:

Qualification inspection shall be in accordance with the requirements of this specification and the purchaser’s application and processing. The purchaser reserves the right to requalify the material at his discretion.

4.2.2 Quality Conformance Inspection:

Quality conformance inspection shall be in accordance with the requirements of this inspection.

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981788

4.3

5.

5.1

5.2

5.2.1

6.

6.1

6.2

IsH 4 I

Rej ection:

Material not conforming to requirement of this specification or authorized modifications shall be subject to rejection.

PREPARATION FOR DELIVERY:

Packaging:

The Packaging shall be adequate to provide protection against any damage, breakage, or loss during shipment from the supply source to the designated receiving area.

Identification:

The following shall be permanently and legibly marked on the label of each container in accordance with MIL-STD-l29:

A. Manufacturer’s Part Number

B. Manufacturer’s FSCM Number

C. Quality of Each Container

Solvent resistance requirements using 1,1, l-Trichloroethane in accordance with MIL-L-6l002 paragraph 4.6.3 (Referenced in MIL-STD-l29) shall not apply.

NOTES:

Identification of the “Suggested Source(s) of Supply” herein is not to be construed as a guarantee of present or continued availability as a source of supply for the item(s)

Unless otherwise specified, tolerances are all ±.03.

TEXAS INSTRUMENTS

DWGNO 2981788 IsH 5 I

TABLE I

PHYSICAL PROPERTIES

PROPERTY TEST

PROCEDURE

VALUE TYPE OF TEST

Q=Qual.

C=QC Conformance Grade Military

Aerospace

Type (Ref. MIL-G-83528) 1/ Type D -

Elastorner Binder Fluoro-silicone

Conductive Filler Ag/Al —

Volume Resistivity (ohm-cm, max.)

as supplied (without pressure-sensitive adhesive)

MIL-G-83528 0.012 Q/C

Durometer (Shore A ±5) ASTMD2240 70 Q/C

Specific Gravity (±0.25) ASTMD792) 2.0 Q/C

Tensile Strength (psi, mm.) ASTM-D-4l2 180 Q/C

Elongation (percent, min./max.) ASTM-D-4l2 60/260 Q/C

Tear Strength (lb./in. mm.) ASTM-D-624 35 Q/C

Compression Set 70 hrs. @100°C (percent, max.) 2/

ASTM-D-395

Method B

30 Q

Low Temperature Flex, TR1O

(°C, mm.)

ASTM-D-l329 -55 Q

Maximum Continuous Use

Temperature (°C) 160 Q

TEXAS INSTRUMENTS I

DWGNO 2981788 ISH 6 I

TABLE I

PHYSICAL PROPERTIES (CONTINUED)

PROPERTY TEST

PROCEDURE

VALUE

TYPE OF TEST

Q=Qual.

C=QC Conformance

a) a) r—1 -H O~-)

-,-~ o ~Q]q.-I 4-~ I-il

200 kHz (H Field) 100 MHz (E Field) 500 MHz (E Field)

2 GHz (Plane Wave) 10 GHz (Plane Wave)

E rd

MIL—G—83528

Q

-Li -H

4j~Q

-H -Li U r~ I:I:~

Heat Aging

Eo

MIL-G-83528 0.015 Q/C

Vibration During Resistance After

I

MIL-G-83528 0.015

0.012 Q Q

Post Tensile Set Volume Resistivity MIL-G-83528 0.015 Q/C

EMP Survivability (kA per in. Perimeter) MIL-G-83528 >0.9 Q

NOTES:

1/ MIL-G-83528 is a new specification issued August 29, 1986.

2/ Compression set is expressed as a percentage of deflection (after 25% deflection), not as a percentage of initial height.

For percent of initial height, divide by four.

TEXAS INSTRUMENTS

I I

SUGGESTEDSOURCE(S) OF SUPPLY:

Chromerica Incorporated 77 Dragon Court Woburn, MA 01888

FSCM: 18565

I SPECIFICATION

I CONTROL

IPARTNO.

I MFR ITEM IDENTIFICATION I

SOURCE 1 1/ II — I

SOURCE2 I

2981788—1 CHO—SEAL1287

Material only

1.

1/

DWG NO 2981790 SH 1

NEXT ASSY USED ON REV DESCRIPTION DATE APPROVED

LAU-118(V)4/A A ECN A74701 S. HULLAND 88/08/24 D. S. PARSONS

2959140 (3051B) B ECN A80397 D. CHITTENDEN 88/12/20 S. STANDFORD

2958990 (3051A) C ECNC77779 R. LARKIN 94/07/13 A. MEADE

D ECN00RR39024 M. REYNOLDS

REPLACED AND REDRAWN

01/01/04 C. HARGROVE

COPYRIGHT 1997 RAYTHEON COMPANY

ALL RIGHTS RESERVED

THIS DATA WAS DEVELOPED PURSUANT

TO CONTRACT NUMBER F08635-87-C-0072

WITH THE US GOVERNMENT. THE US

GOVERNMENT’S RIGHTS IN AND TO THIS

COPYRIGHTED DATA ARE AS SPECIFIED IN

DFAR 252.227-7013 WHICH WAS MADE

PART OF THE ABOVE CONTRACT.

REV STATUS OF ALL SHEETS IS: D

SPECIFICATION CONTROL DRAWING

REV

SHEET

REVREV STATUS

OF SHEETS

SHEET

DR DATE

B. LACY 87/09/29

CHK B

L. VAN VREEDE 87/11/06

TEXAS INSTRUMENTS

Dallas, Texas

ENGR

J. O’KEEFE 87/11/06

APPD

B. OLSEN 87/11/06

UNLESS

OTHERWISE SPECIFIED

• DIMENSIONS ARE

IN INCHES

• TOLERANCES:

ANGLES ± 1°

3 PLACE DECIMAL ±.010

2 PLACE DECIMAL ± .02

• PARENTHETICAL INFO

FOR REF ONLY

QA 87/11/06

M. BARTELL

CM 87/11/06

BC

GASKET, ETM

CONTR NO.

F08635-87-C-0072

RLSE

G. HAYNES 87/11/09

SIZE

A

CAGE CODE

96214

DWG NO.

2981790

M. TRUJILLO 87/11/06 SCALE NONE SHEET 1 OF 8

110 ORIGINATING SYSTEM: MS WORD 8.0 DB3

A

B

C

CURRENT DESIGN ACTIVITY CAGE CODE 15090

RAYTHEON COMPANY

TUCSON, AZ

--WARNING--

DISTRIBUTION AUTHORIZED TO THE

DEPARTMENT OF DEFENSE AND U.S. DOD

CONTRACTORS ONLY TO PROTECT

TECHNICAL OR OPERATIONAL DATA OR

INFORMATION FROM AUTOMATIC

DISSEMINATION UNDER THE

INTERNATIONAL EXCHANGE PROGRAM OR

BY OTHER MEANS. (DATE OF

DETERMINATION: 8 FEBRUARY 1989.)

OTHER REQUESTS SHALL BE REFERRRED

TO ASC/YHK, ELGIN AFB, FLORDIA.

6.2

2981790

REV

A 96214 D

SCALE NONE SHEET 2

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981790 SH 2

1. SCOPE:

1.1 This specification covers the requirements for a Conductive EMI/RFI Shielding and pressure sealing gasket of silver-impregnated Auro silicone rubber.

2. APPLICABLE DOCUMENTS:

2.1 The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of the specification to the extent specified herein. In the event of any conflict between this document and the reference documents, this document shall govern.

SPECIFICATIONS

MIL-G-83528 Gaskets, Shielding, Elastomer Electrical, EMI/RFI, General Specification For

STANDARDS

MIL-STD-129 Marking for Shipment and Storage

OTHER DOCUMENTS

ASTM-D-395 Rubber Property - Compression Set, Test Method For

ASTM-D-412 Rubber Properties in Tension, Test Methods For

ASTM-D-792 Standard Test Methods For Specific Gravity (Relative Density) and Density of Plastics By Displacement

ASTM-D-1329 Standard Method for Evaluating Rubber Property, Retraction at Lower Temperature

ASTM-D-2240 Rubber Property - Durometer Hardness, Test Method For

ASTM-D-624 Rubber Property - Tear Resistance, Test Method For

(Application for copies of ASTM documents should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, Pennsylvania 19103.)

Technical Society, Technical Association Specifications, and Military Standards are normally available for reference from libraries. They are distributed among technical groups and using federal agencies.

3. REQUIREMENTS:

3.1 General:

2981790

REV

A 96214 D

SCALE NONE SHEET 3

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981790 SH 3

3.1.1 The material shall be clean and free from foreign matter, tears, and other defects detrimental to fabrication or performance. A composite, homogeneous material consisting of a lattice structure of continuously contacting silver-plated aluminum in a solid resilient Fluoro-silicone rubber, in the form of a flat sheet.

3.1.2 Physical Configuration: See Figure 1.

3.2 Physical and Electrical Properties:

See Table I.

3.3 Workmanship:

The material shall be uniform in quality and shall be manufactured in accordance with standard manufacturing procedures of the industry. Any significant changes in process techniques or factors affecting the quality shall be immediately brought to the attention of the purchaser for determination of the necessity for requalification.

4. QUALITY ASSURANCE PROVISIONS:

4.1 Responsibility For Inspection:

Unless otherwise specified in the contract or purchase order, the manufacturer is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the procuring activity. The procuring activity reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements.

4.2 Classification of Inspection:

The examination and testing of the material shall be classified as follows:

4.2.1 Qualification Inspection:

Qualification inspection shall be in accordance with the requirements of this specification and the purchaser’s application and processing. The purchaser reserves the right to requalify the material at his discretion.

4.2.2 Quality Conformance Inspection:

Quality conformance inspection shall be in accordance with the requirements of this inspection.

2981790

REV

A 96214 D

SCALE NONE SHEET 4

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981790 SH 4

4.3 Rejection:

Material not conforming to requirement of this specification or authorized modifications shall be subject to rejection.

5. PREPARATION FOR DELIVERY:

5.1 Packaging:

The Packaging shall be adequate to provide protection against any damage, breakage, or loss during shipment from the supply source to the designated receiving area.

5.2 Identification:

The following shall be permanently and legibly marked on the label of each container in accordance with MIL-STD-129:

A. Manufacturer’s Part Number

B. Manufacturer’s FSCM Number

C. Quality of Each Container

5.2.1 Solvent resistance requirements using 1,1,1-Trichloroethane in accordance with MIL-L-61002 paragraph 4.6.3 (Referenced in MIL-STD-129) shall not apply.

6. NOTES:

6.1 Identification of the “Suggested Source(s) of Supply” herein is not to be construed as a guarantee of present or continued availability as a source of supply for the item(s).

6.2 Unless otherwise specified, tolerances are all ±.03.

2981790

REV

A 96214 D

SCALE NONE SHEET 5

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981790 SH 5

TABLE I

PHYSICAL PROPERTIES

PROPERTY TEST

PROCEDURE

VALUE TYPE OF TEST

Q=Qual.

C=QC Conformance Grade Military

Aerospace

Type (Ref. MIL-G-83528) 1/ Type D –

Elastomer Binder Fluoro-silicone

Conductive Filler Ag/Al –

Volume Resistivity (ohm-cm, max.)

as supplied (without pressure-sensitive adhesive)

MIL-G-83528 0.012 Q/C

Durometer (Shore A ±5) ASTM-D-2240 70 Q/C

Specific Gravity ( ±0.25) ASTM-D-792 2.0 Q/C

Tensile Strength (psi, min.) ASTM-D-412 180 Q/C

Elongation (percent, min./max.) ASTM-D-412 60/260 Q/C

Tear Strength (lb./in. min.) ASTM-D-624 35 Q/C

Compression Set 70 hrs. @100 °C (percent, max.) 2/

ASTM-D-395

Method B

30 Q

Low Temperature Flex, TR10 ( °C, min.)

ASTM-D-1329 -55 Q

Maximum Continuous Use Temperature ( °C)

160 Q

2981790

REV

A 96214 D

SCALE NONE SHEET 6

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981790 SH 6

TABLE I

PHYSICAL PROPERTIES (CONTINUED)

PROPERTY TEST

PROCEDURE VALUE

TYPE OF TEST

Q=Qual.

C=QC Conformance

S h i e l d i n g

E f f e c t i v e n e s s

200 kHz (H Field) 100 MHz (E Field) 500 MHz (E Field) 2 GHz (Plane Wave)

10 GHz (Plane Wave) d B m i n

MIL-G-83528

Q

Heat Aging

MIL-G-83528 0.015 Q/C

Vibration Resistance

During After MIL-G-83528 0.015

0.012 Q Q

Post Tensile Set Volume Resistivity o h m c m m a x

MIL-G-83528 0.015 Q/C

E l e c t r i c a l

S t a b i l i t y

EMP Survivability (kA per in. Perimeter) MIL-G-83528 >0.9 Q

NOTES:

1/ MIL-G-83528 is a new specification issued August 29, 1986.

2/ Compression set is expressed as a percentage of deflection (after 25% deflection), not as a percentage of initial height.

For percent of initial height, divide by four.

2981790

REV

A 96214 D

SCALE NONE SHEET 7

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

DWG NO 2981790 SH 7

2981790

REV

A 96214 D

SCALE NONE SHEET 8

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981790 SH 8

SUGGESTED SOURCE(S) OF SUPPLY:

1. Chromerica Incorporated 77 Dragon Court Woburn, MA 01888

FSCM: 18565

2.

MFR ITEM IDENTIFICATIONSPECIFICATION

CONTROL

PART NO. SOURCE 1 1/ SOURCE 2

2981788-1 CHO-SEAL 1287

1/ Material only

DWG NO 2981791 SH 1

NEXT ASSY USED ON REV DESCRIPTION DATE APPROVED

LAU-118(V)4/A A ECN A74709 S. HULLAND 88/08/16 D. S. PARSONS

2959140 3051B B ECNC77741 R. LARKIN 94/07/13 A. MEADE

2958990 3051A C ECN00RR39024 M. REYNOLDS

REPLACED AND REDRAWN

01/01/11 C. HARGROVE

COPYRIGHT 1997 RAYTHEON COMPANY

ALL RIGHTS RESERVED

THIS DATA WAS DEVELOPED PURSUANT

TO CONTRACT NUMBER F08635-87-C-0072

WITH THE US GOVERNMENT. THE US

GOVERNMENT’S RIGHTS IN AND TO THIS

COPYRIGHTED DATA ARE AS SPECIFIED IN

DFAR 252.227-7013 WHICH WAS MADE

PART OF THE ABOVE CONTRACT.

REV STATUS OF ALL SHEETS IS: C

SPECIFICATION CONTROL DRAWING

REV

SHEET

REVREV STATUS

OF SHEETS

SHEET

DR DATE

B. LACY 87/09/28

CHK B

L. VAN VREEDE 87/11/06

TEXAS INSTRUMENTS

Dallas, Texas

ENGR C. SHIPLAR

J. O’KEEFE 87/11/06

APPD

B. OLSEN 87/11/06

UNLESS

OTHERWISE SPECIFIED

• DIMENSIONS ARE

IN INCHES

• TOLERANCES:

ANGLES ± 1°

3 PLACE DECIMAL ±.010

2 PLACE DECIMAL ± .02

• PARENTHETICAL INFO

FOR REF ONLY

QA 87/11/06

M. BARTELL

CM 87/11/06

BC

GASKET, PYLON CONNECTOR

CONTR NO.

F08635-87-C-0072

RLSE

G. HAYNES 87/11/09

SIZE

A

CAGE CODE

96214

DWG NO.

2981791

M. TRUJILLO 87/11/06 SCALE NONE SHEET 1 OF 8

110 ORIGINATING SYSTEM: MS WORD 8.0 DB3

A

B

C

CURRENT DESIGN ACTIVITY CAGE CODE 15090

RAYTHEON COMPANY

TUCSON, AZ

--WARNING--

DISTRIBUTION AUTHORIZED TO THE

DEPARTMENT OF DEFENSE AND U.S. DOD

CONTRACTORS ONLY TO PROTECT

TECHNICAL OR OPERATIONAL DATA OR

INFORMATION FROM AUTOMATIC

DISSEMINATION UNDER THE

INTERNATIONAL EXCHANGE PROGRAM OR

BY OTHER MEANS. (DATE OF

DETERMINATION: 8 FEBRUARY 1989.)

OTHER REQUESTS SHALL BE REFERRRED

TO ASC/YHK, ELGIN AFB, FLORDIA.

6.2

2981791

REV

A 96214 C

SCALE NONE SHEET 2

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981791 SH 2

1. SCOPE:

1.1 This specification covers the requirements for a Conductive EMI/RFI Shielding and pressure sealing gasket of silver-impregnated Auro silicone rubber.

2. APPLICABLE DOCUMENTS:

2.1 The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of the specification to the extent specified herein. In the event of any conflict between this document and the reference documents, this document shall govern.

SPECIFICATIONS

MIL-G-83528 Gaskets, Shielding, Elastomer Electrical, EMI/RFI, General Specification For

STANDARDS

MIL-STD-129 Marking for Shipment and Storage

OTHER DOCUMENTS

ASTM-D-395 Rubber Property - Compression Set, Test Method For

ASTM-D-412 Rubber Properties in Tension, Test Methods For

ASTM-D-792 Standard Test Methods For Specific Gravity (Relative Density) and Density of Plastics By Displacement

ASTM-D-1329 Standard Method for Evaluating Rubber Property, Retraction at Lower Temperature

ASTM-D-2240 Rubber Property - Durometer Hardness, Test Method For

ASTM-D-624 Rubber Property - Tear Resistance, Test Method For

(Application for copies of ASTM documents should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, Pennsylvania 19103.)

Technical Society, Technical Association Specifications, and Military Standards are normally available for reference from libraries. They are distributed among technical groups and using federal agencies.

3. REQUIREMENTS:

3.1 Gerneral:

2981791

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A 96214 C

SCALE NONE SHEET 3

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981791 SH 3

3.1.1 The material shall be clean and free from foreign matter, tears, and other defects detrimental to fabrication or performance. A composite, homogeneous material consisting of a lattice structure of continuously contacting silver-plated aluminum in a solid resilient Fluoro-silicone rubber, in the form of a flat sheet.

3.1.2 Physical Configuration: See Figure 1.

3.2 Physical and Electrical Properties:

See Table I.

3.3 Workmanship:

The material shall be uniform in quality and shall be manufactured in accordance with standard manufacturing procedures of the industry. Any significant changes in process techniques or factors affecting the quality shall be immediately brought to the attention of the purchaser for determination of the necessity for requalification.

4. QUALITY ASSURANCE PROVISIONS:

4.1 Responsibility For Inspection:

Unless otherwise specified in the contract or purchase order, the manufacturer is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the procuring activity. The procuring activity reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements.

4.2 Classification of Inspection:

The examination and testing of the material shall be classified as follows:

4.2.1 Qualification Inspection:

Qualification inspection shall be in accordance with the requirements of this specification and the purchaser’s application and processing. The purchaser reserves the right to requalify the material at his discretion.

4.2.2 Quality Conformance Inspection:

Quality conformance inspection shall be in accordance with the requirements of this inspection.

2981791

REV

A 96214 C

SCALE NONE SHEET 4

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981791 SH 4

4.3 Rejection:

Material not conforming to requirement of this specification or authorized modifications shall be subject to rejection.

5. PREPARATION FOR DELIVERY:

5.1 Packaging:

The Packaging shall be adequate to provide protection against any damage, breakage, or loss during shipment from the supply source to the designated receiving area.

5.2 Identification:

The following shall be permanently and legibly marked on the label of each container in accordance with MIL-STD-129:

A. Manufacturer’s Part Number

B. Manufacturer’s FSCM Number

C. Quality of Each Container

5.2.1 Solvent resistance requirements using 1,1,1-Trichloroethane in accordance with MIL-L-61002 paragraph 4.6.3 (Referenced in MIL-STD-129) shall not apply.

6. NOTES:

6.1 Identification of the “Suggested Source(s) of Supply” herein is not to be construed as a guarantee of present or continued availability as a source of supply for the item(s).

6.2 Unless otherwise specified, tolerances are all ±.03.

2981791

REV

A 96214 C

SCALE NONE SHEET 5

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981791 SH 5

TABLE I

PHYSICAL PROPERTIES

PROPERTY TEST

PROCEDURE

VALUE TYPE OF TEST

Q=Qual.

C=QC Conformance Grade Military

Aerospace

Type (Ref. MIL-G-83528) 1/ Type D –

Elastomer Binder Fluoro-silicone

Conductive Filler Ag/Al –

Volume Resistivity (ohm-cm, max.)

as supplied (without pressure-sensitive adhesive)

MIL-G-83528 0.012 Q/C

Durometer (Shore A ±5) ASTM-D-2240 70 Q/C

Specific Gravity ( ±0.25) ASTM-D-792 2.0 Q/C

Tensile Strength (psi, min.) ASTM-D-412 180 Q/C

Elongation (percent, min./max.) ASTM-D-412 60/260 Q/C

Tear Strength (lb./in. min.) ASTM-D-624 35 Q/C

Compression Set 70 hrs. @100 °C (percent, max.) 2/

ASTM-D-395

Method B

30 Q

Low Temperature Flex, TR10 ( °C, min.)

ASTM-D-1329 -55 Q

Maximum Continuous Use Temperature ( °C)

160 Q

2981791

REV

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SCALE NONE SHEET 6

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981791 SH 6

TABLE I

PHYSICAL PROPERTIES (CONTINUED)

PROPERTY TEST

PROCEDURE VALUE

TYPE OF TEST

Q=Qual.

C=QC Conformance

S h i e l d i n g

E f f e c t i v e n e s s

200 kHz (H Field) 100 MHz (E Field) 500 MHz (E Field) 2 GHz (Plane Wave) 10 GHz (Plane Wave) d B m i n

MIL-G-83528

Q

Heat Aging

MIL-G-83528 0.015 Q/C

Vibration Resistance

During After MIL-G-83528 0.015

0.012 Q Q

Post Tensile Set Volume Resistivity o h m c m m a x

MIL-G-83528 0.015 Q/C

E l e c t r i c a l

S t a b i l i t y

EMP Survivability (kA per in. Perimeter) MIL-G-83528 >0.9 Q

NOTES:

1/ MIL-G-83528 is a new specification issued August 29, 1986.

2/ Compression set is expressed as a percentage of deflection (after 25% deflection), not as a percentage of initial height.

For percent of initial height, divide by four.

2981791

REV

A 96214 C

SCALE NONE SHEET 7

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

DWG NO 2981791 SH 7

2981791

REV

A 96214 C

SCALE NONE SHEET 8

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 2981791 SH 8

SUGGESTED SOURCE(S) OF SUPPLY:

1. Chromerics Incorporated 77 Dragon Court Woburn, MA 01888

FSCM: 18565

2.

MFR ITEM IDENTIFICATIONSPECIFICATION

CONTROL

PART NO. SOURCE 1 1/ SOURCE 2

2981791-1 CHO-SEAL 1287

1/ Material only

B ECNE28165 GAY BOSWELL (1) REPLACES 97-12-17 A. MEADE

REV A WITH CHANGE

DWG NO SH

TEXAS INSTRUMENTS

Dallas, Texas

SIZE DRAWING NO

SCALE

CAGE CODE

SHEET

NONE

A P P L I C A T I O N

REV DESCRIPTION DATE APPROVED

R E V I S I O N S

NEXT ASSY USED ON

B

C

REV

SHEET

REV STATUS

OF SHEETS

REV

SHEET

A

LAU-118-(V)4/A

( 3051B )

( 3051B )

( 3051B )2959113

2959140

2959100

3038392

3038392

SPECIFICATION CONTROL DRAWING

PRIMER, SILICONE RUBBER

� DIMENSIONS ARE IN INCHES � GENERAL TOLERANCES:

� PARENTHETICAL INFORMATION IS FOR REFERENCE ONLY DECIMALS .XX = + .02, .XXX = +.010, ANGLES +1�

UNLESS OTHERWISE SPECIFIED

L. VAN VREEDE B

RALPH PEREZ

HARVEY McCABE

M.P. BIT

CARMEN L. MONTGOMERY

MIKE CASEY

DATE

ENGR

PE&P

APVD

QA

CM

RLSE

F08635-87-C-0072

WANDA GILLAND

CONTR

DWN

CHK

89-03-08

A 96214

1 2 3 4 5 6

C C C C C C

INTERLEAF GENERATED

89-03-13

89-03-13

89-03-13

89-03-13

89-03-15

DB3

89-03-14B.C.

Copyright 1997 Raytheon Company

ALL RIGHTS RESERVED

This data was developed pursuant to Contract

Number F08635-87-C-0072 with the US Government.

The US Government's rights in and to this copyrighted data are as specified in DFAR 252.227-7013 which was made part of the above contract.

C ECN00RR39024 M. HALLMAN 00-10-31 C. HARGROVE

REPLACES REV B WITH CHANGE

CURRENT DESIGN ACTIVITY CAGE CODE 15090

RAYTHEON COMPANY

TUCSON, AZ

--WARNING--

DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENSE AND U.S. DOD CONTRACTORS ONLY

TO PROTECT TECHNICAL OR OPERATIONAL DATA

OR INFORMATION FROM AUTOMATIC DISSEMINATION

UNDER THE INTERNATIONAL EXCHANGE PROGRAM

OR BY OTHER MEANS. ( DATE OF DETERMINATION:

8 FEBRUARY 1989. ) OTHER REQUESTS SHALL BE

REFERRED TO ASC/YHK, EGLIN AFB, FLORIDA.

TEXAS INSTRUMENTS 3038392A

DWN DATE SIZE DWG NO

SCALE

CAGE CODE

96214

SHEET

NONE

REV

ISSUE DATE

DWG NO SH3038392 2

1. SCOPE

THIS DRAWING COVERS THE REQUIREMENTS FOR AIR DRYING PRIMERS USED TO

PROMOTE ADHESION OF SILICONE RUBBER ( RTV ) COMPOUNDS TO VARIOUS

SUBSTRATES.

2. APPLICABLE DOCUMENTS

THE FOLLOWING DOCUMENTS, OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR

BIDS OR REQUEST FOR PROPOSAL, FORM A PART OF THIS DRAWING TO THE EXTENT

SPECIFIED HEREIN. IN THE EVENT OF ANY CONFLICT BETWEEN THIS DRAWING AND

THE DOCUMENTS REFERRED TO HEREIN, THIS DRAWING SHALL GOVERN.

SPECIFICATIONS

MILITARY

MIL-S-8802 SEALING COMPOUND, TEMPERATURE-RESISTANT,

INTEGRAL FUEL TANKS AND FUEL CELL CAVITIES, HIGH

ADHESION

MIL-A-46146 ADHESIVES. SEALANTS, SILICONE, RTV, NON-CORROSIVE

STANDARDS

MILITARY

MIL-STD-129 MARKING FOR SHIPMENT AND STORAGE

OTHER PUBLICATIONS

AMERICAN SOCIETY FOR TESTING AND MATERIALS

ASTM-D 1298 STANDARD TEST METHODS FOR DENSITY, RELATIVE DENSITY

( SPECIFIC GRAVITY ), OR API GRAVITY OF CRUDE

PETROLEUM AND LIQUID PETROLEUM PRODUCTS BY

HYDROMETER METHOD.

TECHNICAL SOCIETY AND TECHNICAL ASSOCIATION SPECIFICATIONS AND STANDARDS

ARE GENERALLY AVAILABLE FOR REFERENCE FROM LIBRARIES. THEY ARE

DISTRIBUTED AMONG TECHNICAL GROUPS AND USING FEDERAL AGENCIES.

3. REQUIREMENTS

3.1 GENERAL:

MATERIALS SUPPLIED TO THIS SPECIFICATION SHALL BE WATER WHITE TO LIGHT

STRAW COLORED CLEAR LIQUID AND FREE OF CONTAMINANTS AND PARTICLES OF

CURED MATERIAL.

C

DWN DATE SIZE DWG NO

SCALE

CAGE CODE

96214

SHEET

NONE

REV

ISSUE DATE

DWG NO SH3038392 3

3.2 AGE CONTROL:

3.2.1 SHELF LIFE SHALL BE AT LEAST 6 MONTHS FROM DATE OF SHIPMENT WHEN STORED

AT 25 + 5�C . MATERIAL SHALL HAVE AT LEAST 75% OF THE SHELF LIFE UNEXPIRED

WHEN RECEIVED.

3.2.2 THE MATERIAL SHALL BE CAPABLE OF MEETING THE REQUIREMENTS OF THIS

DRAWING AT ANY TIME DURING THE SPECIFIED SHELF LIFE.

3.3 WORKMANSHIP:

THE MATERIAL SHALL BE UNIFORM IN QUALITY AND SHALL BE MANUFACTURED IN

ACCORDANCE WITH STANDARD MANUFACTURING PROCEDURES OF INDUSTRY. ANY

SIGNIFICANT CHANGES IN PROCESS TECHNIQUES OR FACTORS AFFECTING THE

QUALITY SHALL BE IMMEDIATELY BROUGHT TO THE ATTENTION OF THE PURCHASER

FOR DETERMINATION OF THE NECESSITY FOR REQUALIFICATION.

3.4 PHYSICAL PROPERTIES: SEE TABLE I

4. QUALITY ASSURANCE PROVISIONS

4.1 RESPONSIBILITY FOR INSPECTION:

UNLESS OTHERWISE SPECIFIED IN THE CONTRACT OR PURCHASE ORDER, THE SUPPLIER

IS RESPONSIBLE FOR THE PERFORMANCE OF ALL INSPECTION REQUIREMENTS AS

SPECIFIED HEREIN. EXCEPT AS OTHERWISE SPECIFIED IN THE CONTRACT OR ORDER,

THE SUPPLIER MAY USE HIS OWN OR ANY OTHER FACILITIES SUITABLE FOR THE

PERFORMANCE OF THE INSPECTION REQUIREMENTS SPECIFIED HEREIN UNLESS

DISAPPROVED BY THE PROCURING ACTIVITY. THE PROCURING ACTIVITY RESERVES THE

RIGHT TO PERFORM ANY OF THE INSPECTIONS SET FORTH IN THE SPECIFICATION WHERE

SUCH INSPECTIONS ARE DEEMED NECESSARY TO ASSURE SUPPLIES AND SERVICES

CONFORM TO PRESCRIBED REQUIREMENTS.

4.2 CLASSIFICATION INSPECTION:

THE EXAMINATION AND TESTING OF THE COMPOUND SHALL BE CLASSIFIED AS

FOLLOWS:

4.2.1 QUALIFICATION INSPECTION SHALL BE IN ACCORDANCE WITH THE REQUIREMENTS OF

THIS SPECIFICATION AND THE PURCHASER'S APPLICATION AND PROCESSING. THE

PURCHASER RESERVES THE RIGHT TO REQUALIFY THE MATERIAL AT HIS DISCRETION.

4.2.2 QUALITY CONFORMANCE INSPECTION:

4.2.2.1 QUALITY CONFORMANCE SHALL CONSIST OF THE FOLLOWING TESTS.

4.2.2.1.1 APPEARANCE. THE APPEARANCE OF THE PRIMER SHOULD BE WATER WHITE TO LIGHT

STRAW COLORED CLEAR LIQUID.

DWN DATE SIZE DWG NO

SCALE

CAGE CODE

96214

SHEET

NONE

REV

ISSUE DATE

DWG NO SH3038392 4

4.2.2.1.2 PEEL STRENGTH. PREPARE AN ADHESION SPECIMEN USING PLEXIGLASS AND SAE

1008 OR 1010 COLD ROLLED STEEL STRIP ( 1/4" X 12" X 0.010" ) AS THE FLEXIBLE

MEMBER. USE THE APPROPRIATE ADHESIVE FOR THIS PRIMER. DEGREASE AND PRIME

BOTH FLEXIBLE MEMBER AND PANEL WITH THE PRIMER. ALLOW PRIMER TO DRY IN AIR

FOR 60 MINUTES MINIMUM. ALLOW THE SPECIMEN TO CURE 72 HOURS MINIMUM AT 77

+ 2 �F AND 50 + 5% R. H. THE PEEL STRENGTH SHOULD BE A MINIMUM OF 12 PPI.

4.2.2.1.3 PEEL STRENGTH. PREPARE AN ADHESION SPECIMEN USING ABS PLASTIC AND SAE

1008 OR 1010 COLD ROLLED STEEL STRIP ( 1/4" X 12" X 0.010" ) AS THE FLEXIBLE

MEMBER. USE THE APPROPRIATE ADHESIVE FOR THIS PRIMER. DEGREASE AND PRIME

BOTH FLEXIBLE MEMBER AND PANEL WITH THE PRIMER. ALLOW PRIMER TO DRY IN AIR

FOR 60 MINUTES MINIMUM. ALLOW THE SPECIMEN TO CURE 72 HOURS MINIMUM AT 77

+ 2 �F AND 50 + 5% R. H. THE PEEL STRENGTH SHOULD BE A MINIMUM OF 12 PPI.

4.3 REJECTION:

4.3.1 MATERIAL NOT CONFORMING TO REQUIREMENTS OF THIS SPECIFICATION OR

AUTHORIZED MODIFICATIONS SHALL BE SUBJECT TO REJECTION.

5. PREPARATION FOR DELIVERY

5.1 PACKAGING: PACKAGING SHALL BE ADEQUATE TO PROVIDE PROTECTION AGAINST

ANY DAMAGE, BREAKAGE, OR LOSS DURING SHIPMENT FROM THE SUPPLY SOURCE TO

THE ULTIMATE USING ACTIVITY.

5.2 IDENTIFICATION:

5.2.1 THE FOLLOWING SHALL BE PERMANENTLY AND LEGIBLY MARKED ON THE LABEL OF

EACH CONTAINER IN ACCORDANCE WITH MIL-STD-129:

A. MANUFACTURER'S ( VENDOR'S ) PART NUMBER

B. MANUFACTURER'S FSCM NUMBER

C. QUANTITY OF EACH CONTAINER

D. LOT AND BATCH NUMBER

5.2.1.1 SOLVENT RESISTANCE REQUIREMENTS USING 1, 1, 1-TRICHLOROETHANE IN

ACCORDANCE WITH MIL-L-61002 PARAGRAPH 4.6.3 ( REFERENCED IN MIL-STD-129 )

SHALL NOT APPLY.

6. NOTES:

6.1 ORDERING DATA:

PROCUREMENT DOCUMENTS SHALL SPECIFY THE FOLLOWING INFORMATION:

A. NUMBER AND REVISION LETTER OF THIS SPECIFICATION

B. QUANTITY AND CONTAINER SIZE

�6.2 IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE

CONSTRUED AS A GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY AS A SOURCE

OF SUPPLY FOR THE ITEM(S).

DWN DATE SIZE DWG NO

SCALE

CAGE CODE

96214

SHEET

NONE

REV

ISSUE DATE

DWG NO SH3038392 5

TABLE I 1/

TYPICAL PHYSICAL PROPERTIES

PROPERTY TEST METHOD REQUIREMENTS

3038392-1 3038392-2

COLOR VISUAL LIGHT STRAW CLEAR 1/

SPECIFIC GRAVITY ASTM-D-1298 .93 + .03 .85 + .01

SOLID CONTENT

2/

MIL-S-88042

OR

MIL-A-46146

3.0 - 10.0 16.00 + 2.0

FLASH POINT, �F ( �C )

38 ( 3 )

( NOMINAL )

38 ( 3 )

( NOMINAL )

SOLVENT TOLUENE, ETHYLENE

GLYCLOBUTYL,

ETHER ACETATE,

PROPYLENE

GLYCOL METHYL

ETHER

NOTES:

1/ SEDIMENT IN BOTTOM OF CONTAINER IS A NORMAL OCCURRENCE AND IS A NOT A REASON FOR

MATERIAL REJECTION.

2/ 10 GRAMS SAMPLE, DRIED SIX ( 6 ) HOURS, AT 115�F ( 46�C )

DWN DATE SIZE DWG NO

SCALE

CAGE CODE

96214

SHEET

NONE

REV

ISSUE DATE

DWG NO SH3038392 6

SUGGESTED SOURCE(S) OF SUPPLY:

1. DOW CORNING CORP

3901 S SAGINAW RD

MIDLAND MI 48640

FSCM: 71984

2. GENERAL ELECTRIC COMPANY

SILICONE PRODUCTS DEPARTMENT

HUDSON RIVER ROAD

WATERFORD NEW YORK 12188

FSCM: 01139

SPECIFICATION

CONTROL

MFR ITEM IDENTIFICATION

CONTROL

PART NO. SOURCE 1 SOURCE 2

3038392-1 1205

3038392-2 SS4044

DWG NO. 3116054 SH 1

NEXT ASSY USED ON REV DESCRIPTION DATE APPROVED

3100828 3337 A ECNC55496 S. PFLEGER 93/03/11 J. MONTOYA

B ECN00RR39024 M. REYNOLDS

REPLACED AND REDRAWN

01/01/29 C. HARGROVE

COPYRIGHT 1997 RAYTHEON COMPANY

ALL RIGHTS RESERVED

THIS DATA WAS DEVELOPED PURSUANT TO

CONTRACT NUMBER F08635-87-C-0072 WITH THE

US GOVERNMENT. THE US GOVERNMENT’S

RIGHTS IN AND TO THIS COPYRIGHTED DATA ARE

AS SPECIFIED IN DFAR 252.227-7013 WHICH WAS

MADE PART OF THE ABOVE CONTRACT.

CURRENT DESIGN ACTIVITY CAGE CODE 15090

RAYTHEON COMPANY

TUCSON, ARIZONA

--WARNING--

DISTRIBUTION AUTHORIZED TO THE

DEPARTMENT OF DEFENSE AND U.S. DOD

CONTRACTORS ONLY TO PROTECT TECHNICAL

OR OPERATIONAL DATA OR INFORMATION FROM

AUTOMATIC DISSEMINATION UNDER THE

INTERNATIONAL EXCHANGE PROGRAM OR BY

OTHER MEANS. (DATE OF DETERMINATION: 11

DECEMBER 1986.) OTHER REQUESTS SHALL BE

REFERRED TO ASC/YAW, ELGIN AFB FLORDIA.

REV STATUS OF ALL SHEETS IS: B

SPECIFICATION CONTROL DRAWING

REV

SHEET

REV REV STATUS

OF SHEETS SHEET

A

B

C

UNLESS OTHERWISE SPECIFIED

• DIMENSIONS ARE IN INCHES

• PARENTHETICAL INFORMATION IS FOR REFERENCE ONLY

• GENERAL TOLERANCES:

DECIMALS .XX= ±.03, .XXX = ±.010, ANGLES ±1°

CONTR F08635-87-C-0072

DWN K. HEATHMAN DATE 91/11/05

CHK C. HARGROVE B 92/02/04

TEXAS INSTRUMENTS

Dallas, Texas

ENGR M. ENGLER 92/02/19

PE&P

APVD R.L. STEINBERG 92/02/19

QA J. CULVER 92/03/18

INSULATOR, THERMALLY CONDUCTIVE

CM G. BAKER 92/03/24

RLSE C. HOBGOOD RG 92/04/13

SIZE

A

CAGE CODE

96214

DRAWING NO.

3116054

SCALE NONE SHEET 1 OF 6

110 ORIGINATING SYSTEM: MS WORD 8.0 DB3

3116054

REV

A 96214 B

SCALE NONE SHEET 2

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 3116054 SH 2

1. SCOPE.

THIS DRAWING COVERS THE REQUIREMENTS FOR A THERMALLY CONDUCTIVE

INSULATOR.

2. APPLICABLE DOCUMENTS.

THE FOLLOWING DOCUMENTS OF THE ISSUE IN EFFECT ON DATE OF

INVITATION FOR BIDS OR REQUEST FOR PROPOSAL FORM A PART OF THE

DRAWING TO THE EXTENT SPECIFIED HEREIN. IN THE EVENT OF ANY

CONFLICT BETWEEN THIS DRAWING AND THE REFERENCE DOCUMENTS, THIS

DRAWING SHALL GOVERN.

STANDARDS:

ASTM D149 STANDARD TEST METHOD FOR DIELECTRIC

BREAKDOWN VOLTAGE AND DIELECTRIC STRENGTH

OF SOLID ELECTRICAL INSULATING MATERIALS AT

COMMERCIAL POWER FREQUENCIES

ASTM D412 STANDARD TEST METHODS FOR RUBBER PROPERTIES

IN TENSION

ASTM D624 STANDARD TEST METHOD FOR RUBBER PROPERTY-

TEAR RESISTANCE

ASTM D2240 STANDARD TEST METHOD FOR RUBBER PROPERTY-

DUROMETER HARNESS

MIL-STD-130 IDENTIFICATION MARKING OF U.S. MILITARY

PROPERTY

3. REQUIREMENTS.

3.1 MATERIALS AND CONSTRUCTION.

MATERIALS, FINISHES AND MARKING FOR EACH PART SHALL BE AS

SPECIFIED HEREIN. WHEN THE MATERIALS, OR CLASS OF MATERIALS, ARE

NOT SPECIFIED, A MATERIAL SHALL BE USED WHICH WILL ENABLE THE

PART TO MEET ALL THE REQUIREMENTS OF THIS DRAWING. MATERIALS,

FINISHES AND MARKING SHALL NOT BLISTER, CRACK, FLOW OR BE

ADVERSELY AFFECTED WHEN EXPOSED TO THE STORAGE, OPERATING, OR

ENVIRONMENTAL CONDITIONS SPECIFIED ON THIS DRAWING AND/OR

APPLICABLE DOCUMENTS.

3.1.1 PHYSICAL CONFIGURATION: SEE TABLE I AND FIGURE 1.

3.1.2 MATERIAL.

FIBERGLASS REINFORCED BORON NITRIDE FILLED SILICON MEETING

REQUIREMENTS SPECIFIED IN TABLE I.

3116054

REV

A 96214 B

SCALE NONE SHEET 3

DWN DATE

ISSUE DATE

TEXAS INSTRUMENTS

Dallas, Texas

DWG NO 3116054 SH 3

3.2 MARKING.

PART SHALL BE IDENTIFIED IN ACCORDANCE WITH MIL-STD-130, METHOD

OPTIONAL, DO NOT MARK ON PART, WITH THE FOLLOWING INFORMATION:

A. MANUFACTURER’S CAGE CODE

B. MANUFACTURER’S (VENDOR’S) PART NUMBER

4. QUALITY ASSURANCE PROVISIONS.

4.1 RESPONSIBILITY FOR INSPECTION.

UNLESS OTHERWISE SPECIFIED IN THE CONTRACT OR THE PURCHASE ORDER,

THE SUPPLIER IS RESPONSIBLE FOR THE PERFORMANCE OF ALL INSPECTION

REQUIREMENTS AS SPECIFIED HEREIN. EXCEPT AS OTHERWISE SPECIFIED

IN THE CONTRACT OR PURCHASE ORDER, THE SUPPLIER MAY USE HIS OWN

OR ANY OTHER FACILITIES SUITABLE FOR THE PERFORMANCE OF THE

INSPECTION REQUIREMENTS SPECIFIED HEREIN, UNLESS DISAPPROVED BY

THE PROCURING ACTIVITY. THE PROCURING ACTIVITY RESERVES THE

RIGHT TO PERFORM ANY OF THE INSPECTIONS ARE DEEMED NECESSARY TO

ASSURE SUPPLIES AND SERVICES CONFORM TO PRESCRIBED REQUIREMENTS.

5. PREPARATION FOR DELIVERY.

5.1 PACKAGING.

PACKAGING SHALL BE ADEQUATE TO PROVIDE PROTECTION AGAINST ANY

DAMAGE, BREAKAGE, OR LOSS DURING SHIPMENT FROM THE SUPPLY SOURCE

TO THE ULTIMATE USING ACTIVITY.

6. NOTES.

6.1 IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT

TO BE CONSTRUED AS A GUARANTEE OF PRESENT OR CONTINUED

AVAILABILITY AS A SOURCE OF SUPPLY FOR THE ITEM(S)

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TABLE I

PROPERTIES VALUE TEST PROCEDURE

THERMAL CONDUCTIVITY

°C-sec-cm2 cm-Cal .0057 MIN

THERMAL IMPEDANCE

WATT

in2-C .18 - .22

VOLTAGE BREAKDOWN

LEVEL (VAC)

4000 MIN ASTM D149

TENSILE STRENGTH

(PSI)

1000 MIN ASTM D412

TEAR STRENGTH

(LB/IN)

100 MIN ASTM D624

HARDNESS (SHORE A) 90 + 5 ASTM D2240

OPERATING TEMPERATURE

RANGE (DEGREE C)

-60 TO 200

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SUGGESTED SOURCE(S) OF SUPPLY

1. CHOMERICS INCORPORATED

16 FLAGSTONE DRIVE

HUDSON, NH 03051-4904

CAGE CODE: 8W262

MFR ITEM IDENTIFICATIONSPECIFICATION

CONTROL

PART NO SOURCE 1 SOURCE 2

3116054-1 69-11-S581-1671