DRAWINGS_FOR_PDS_BOXES1.pdf

STATEMENT

OF WORK

First Stage Nozzle Assembly PDS 16406F

Specifications

Fabricate boxes per drawing PDS 16406F, sheets 9 through 13 (Demil Shipping Pallet Configuration Pallet Assembly):

• Fabricate per ASTM D6256/D6256M Type I, Class 2 and as detailed on sheets 9-13.

• Wood used must be heat treated and marked with Heat treat stamp (ISPM 15 certification markings per DoDM 4140.65)

• First article sample must be sent for inspection to ensure boxes meet drawing requirements.

• Vendor shall document that the boxes meet the requirements of drawing PDS

16406F

• Do not stencil outer box (Notes 26, 30 and 31)

*************************************** PACKAGING DATA **************************************

NO CURRENT CONTRACT PDS NO REV

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-16406 F

SHEET 01 OF 13

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 5660724

EXP HAZ MRL CHARACTERISTICS

STURDY

ITEM NOMENCLATURE MA/MI

FIRST STAGE NOZZLE ASSY MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RMS 10/15/2015 RJL 10/26/2015 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

958 N/A 47.5 DIA 48.5 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 51 001 1 00 ZZ ZZ Z ZZ A 000 00 7Z 2F O 4 Y 51

B ZZ 001 1 00 ZZ ZZ Z ZZ B 000 00 7Z 2F O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

PRESERVATION METHOD 51 MODIFIED BY USING SAE AS26860 HUMIDITY INDICATOR.

ENVIRONMENTAL CONTROLS PER OD60482 ARE REQUIRED.

Z & ZZ CODES FOR CUSH DUNN, CUS THK, AND UNIT CNTR ARE DETAILED ON ATK SHIPPING

CONTAINER DRAWING 2U122397 OR ON ALTERNATE LMSSC SHIPPING CONTAINER SHOWN ON

SHEETS 2 THRU 8.

ZZ CODE FOR WRAP MATL DENOTES BARRIER BAG PER MIL-PRF-81705, TYPE 1 WHEN USING ATK

CONTAINER OR AS SHOWN ON CONTINUATION SHEETS WHEN USING LMSSC CONTAINER.

OS8244-16406 CONTAINER CAN BE USED TO SHIP ITEM PER OS8244-12331, 16454, 19100,

19101, 19128, 19129, 19130, 19131, 19136, 19137, OR 88892. NO PDS CONTAINER

RE-IDENTIFICATION IS REQUIRED PER LMSC-D059448 APPENDIX A. CONTAINERS PER

OS8244-16406 AND OS8244-12331, 16454, 19100, 19101, 19128, 19129, 19130,

19131,19136, 19137, AND 88892 ARE INTERCHANGEABLE. PDS PART NUMBER MUST REFLECT

PART NUMBER OF THE AS-SHIPPED ITEM.

LEVEL B:

SAME AS LEVEL A EXCEPT FOR DEMIL NOZZLES DESIGNATED FOR DISPOSAL. FOR THOSE

NOZZLES, FABRICATE THE DEMIL SHIPPING CONFIGURATION PALLET ASSEMBLY SHOWN ON

SHEETS 9 THRU 13. PRESERVATION METHOD IS 51 FOR CONFIGURATION ON SHEETS 2 THRU 8

AND METHOD 10 FOR CONFIGURATION ON SHEETS 9 THRU 13.

THIS PDS DOES NOT APPLY TO NOZZLES PACKAGED AT ATK.

CHANGE SUMMARY: REV. F - REVISED ESSENTIAL PRESERVATION AND PACKAGING DATA CODES

AND NOTES. SEE SHEET 8 FOR ADDITIONAL REV F CHANGES.

rlauto New Stamp

Second Stage Igniter Assembly PDS 88671B

Fabricate boxes per drawing PDS 88671B, sheets 4 through 9:

• Fabricate per ASTM D6251/D6251M, Class 2, Style A and as detailed on sheets 4-9.

• Side panel, end panel, top panel, and bottom panel material (plywood) must be 1/2 inch thick (nominal).

• Wood frame strips (cleats) to be nominal 1” x 4”

• Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65)

• Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

• Ship items assembled

• Ship Barrier Bags separately

• Item 34 Barrier Bag to be provided - Barrier bag material must be MIL-PRF-

81705, Type 1. Size is 35” x 32”, bag must open on 35” side (Note:

dimensions given are minimum inner dimensions)

• First article sample must be sent for inspection to ensure boxes meet drawing requirements.

• Boxes must meet POP testing requirements per code of federal regulations, CFR Title 49 Section 178.

o Boxes must undergo Drop test per Section 178.603 and Vibration Standard per Section 178.608 prior to turning boxes over.

o Test reports must be provided and meet the requirements of Section 178.601.l, Record Retention.

o Per section 178.602, boxes will be tested in same manner as if prepared for transportation; therefore, an additional 30 lbs will need to be added to box prior to performing POP testing.

o After Drop Test and Vibration Standard are completed, boxes will be turned over to NSWC Corona det. Seal Beach and government facility will perform the Stacking test per Section 178.606 to complete POP testing.

• Vendor shall document that the boxes meet the requirements of drawing PDS 88671B

• Delivery invoice must be itemized indicating quantity of Assembled boxes, and Barrier Bags

• Exclude the following item:

o Tape (Item 41)

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-88671 B

SHEET 01 OF 09

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 5670269

EXP HAZ MRL CHARACTERISTICS

DANGEROUS

ITEM NOMENCLATURE MA/MI

SECOND STAGE IGNITER ASSY MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RBH 04/18/2014 HHL 04/21/2014 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

27 N/A 15 DIA 14 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A ZZ 001 Z ZZ ZZ ZZ Z ZZ A 000 00 00 00 O 4 Y 51

B ZZ 001 Z ZZ ZZ ZZ Z ZZ B 000 00 00 00 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z & ZZ CODINGS DETAILED ON ATK SHIPPING CONTAINER DRAWING 4U135442.

FOR CONTAINER 4U135441-01, THE INTERNAL GROUND STRAP IS SECURED TO THE CONTAINER

LID AND THE FREE END OF THE STRAP CONTAINS AN ALLIGATOR CLIP. THE ALLIGATOR CLIP

IS TO BE ATTACHED TO THE BARRIER BAG SURROUNDING THE IGNITER.

WHEN ATK CONTAINER IS NOT AVAILABLE FABRICATE CONTAINER AS DETAILED ON THE

CONTINUATION SHEETS.

******************** INTERCHANGEABILITY ************************

OS8244-88671 CONTAINER CAN BE USED TO SHIP ITEM PER OS8244-15591, 89354,

89360 AND 89363. NO CONTAINER RE-IDENTIFICATION IS REQUIRED. REFERENCE

LMSC-D059448 APPENDIX A, SECTION: CONFIGURATION MANAGEMENT FOR REUSABLE

PDS SHIPPING CONTAINER. HENCE, CONTAINERS PER OS8244-88671, 15591, 89354,

89360 AND 89363 ARE INTERCHANGEABLE. PDS PART NUMBER MUST REFLECT THE

PART NUMBER OF THE AS-SHIPPED ITEM.

LEVEL B:

SAME AS LEVEL A.

CHANGE SUMMARY: REVISION B

UPDATED PRESERVATION AND PACKAGING DATA CODES AND NOTES.

REVISED INTERCHANGEABILITY NOTE ADDING OS8244-89363.

SEE CHANGE SUMMARY IN SHEET 9 FOR ADDITIONAL CHANGES.

rhall

ITAR NOTE

Second Stage Nozzle Assembly PDS 17673E

Fabricate boxes per drawing PDS 17673E, sheets 10 through 13 (Demil Shipping Pallet Configuration Pallet Assembly):

• Fabricate per ASTM D6256/D6256M Type I, Class 2 and as detailed on sheets 10-13.

• Wood used must be heat treated and marked with Heat treat stamp (ISPM 15 certification markings per DoDM 4140.65)

• First article sample must be sent for inspection to ensure boxes meet drawing requirements.

• Vendor shall document that the boxes meet the requirements of drawing PDS 16406F

• Do not stencil outer box (Notes 38, 43 and 44)

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-17673 E

SHEET 01 OF 13

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 5656957

EXP HAZ MRL CHARACTERISTICS

STURDY

ITEM NOMENCLATURE MA/MI

SECOND STAGE NOZZLE ASSY MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RMS 10/15/2015 RJL 10/26/2015 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

473 N/A 46 DIA 42.5 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 51 001 1 00 ZZ ZZ Z ZZ A 000 00 6P 1H O 4 Y 51

B ZZ 001 1 00 ZZ ZZ Z ZZ B 000 00 6P 1H O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

PRESERVATION METHOD 51 MODIFIED BY USING SAE AS26860 HUMIDITY INDICATOR.

ENVIRONMENTAL CONTROLS PER OD60482 ARE REQUIRED.

Z & ZZ CODES FOR CUSH DUNN, CUS THK, AND UNIT CNTR ARE DETAILED ON ATK SHIPPING

CONTAINER DRAWING 2U141284 OR SC-5644737, OR ON ALTERNATE LMSSC SHIPPING CONTAINER

SHOWN ON SHEETS 2 THRU 9.

ZZ CODE FOR WRAP MATL DENOTES BARRIER BAG PER MIL-PRF-81705, TYPE 1 WHEN USING ATK

CONTAINER OR AS SHOWN ON CONTINUATION SHEETS WHEN USING LMSSC CONTAINER.

OS8244-17673 CONTAINER CAN BE USED TO SHIP ITEM PER OS8244-12332, 88893, 88894,

OR 88895. NO PDS CONTAINER RE-IDENTIFICATION IS REQUIRED PER LMSC-D059448

APPENDIX A. CONTAINERS PER OS8244-17673 AND 12332, 88893, 88894, AND 88895 ARE

INTERCHANGEABLE. PDS PART NUMBER MUST REFLECT PART NUMBER OF THE AS-SHIPPED ITEM.

LEVEL B:

SAME AS LEVEL A EXCEPT FOR DEMIL NOZZLES DESIGNATED FOR DISPOSAL. FOR THOSE

NOZZLES, FABRICATE THE DEMIL SHIPPING CONFIGURATION PALLET ASSEMBLY SHOWN ON

SHEETS 10 THRU 13. PRESERVATION METHOD IS 51 FOR CONFIGURATION ON SHEETS 2 THRU 9

AND METHOD 10 FOR CONFIGURATION ON SHEETS 10 THRU 13.

THIS PDS DOES NOT APPLY TO NOZZLES PACKAGED AT ATK.

CHANGE SUMMARY: REV. E - UPDATED ESSENTIAL PRESERVATION AND PACKAGING DATA CODES

AND NOTES. SEE SHEET 3 FOR ADDITIONAL REV E CHANGES.

rlauto New Stamp

Flexible Linear Shaped Charge FS FWD PDS 77127 K

Fabricate boxes per drawing PDS 77127 Rev K, sheets 4 through 8:

• Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65)

• Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

• Ship items assembled

• First article sample must be sent for inspection to ensure boxes meet drawing requirements.

• Boxes must meet POP testing requirements per code of federal regulations, CFR Title 49 Section 178.

o Boxes must undergo Drop test per Section 178.603 and Vibration

Standard per Section 178.608 prior to turning boxes over.

o Test reports must be provided and meet the requirements of Section

178.601.l, Record Retention.

o Per section 178.602, boxes will be tested in same manner as if prepared for transportation; therefore, an additional 5 lbs will need to be added to box prior to performing POP testing.

o After Drop Test and Vibration Standard are completed, boxes will be turned over to NSWC Corona det. Seal Beach and government facility will perform the Stacking test per Section 178.606 to complete POP testing.

• Vendor shall document that the boxes meet the requirements of drawing PDS 77127 K

• Do not stencil outer box (Notes 5, 6, 7, 14 and 19)

• Exclude the following items:

o Desiccant (Item 6) o Conductive Wrap (Item 8) o Steel Strapping (Item 11)

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-77127 K

SHEET 01 OF 08

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 5627339

EXP HAZ MRL CHARACTERISTICS

X DANGEROUS

ITEM NOMENCLATURE MA/MI

FLEXIBLE LINEAR SHAPED CHARGE FS FWD MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RJL 09/03/2015 RBH 01/05/2016 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

N/A 212 .43 .26 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 54 ZZZ 1 00 ZZ ZZ Z ZZ A 000 00 00 00 O 4 Y 51

B 54 ZZZ 1 00 ZZ ZZ Z ZZ B 000 00 00 00 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z, ZZ, AND ZZZ CODINGS DETAILED ON CONTINUATION SHEETS.

METHOD 50 MARKING PER MIL-STD-129, SECTION 5.10.10 IS REQUIRED.

LEVEL B:

SAME AS LEVEL A.

CHANGE SUMMARY REV K

ADDED METHOD 50 MARKING NOTE. SEE SHEET 8 FOR ADDITIONAL REV K CHANGES.

X

Flexible Linear Shaped Charge SS AFT PDS 77126 L

Fabricate boxes per drawing PDS 77126 Rev L, sheets 4 through 8:

• Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65)

• Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

• Ship items assembled

• First article sample must be sent for inspection to ensure boxes meet drawing requirements.

• Vendor shall document that the boxes meet the requirements of drawing PDS

77126 L

• Do not stencil outer box (Notes 5, 6, 7, 14 and 19)

• Exclude the following items:

o Desiccant (Item 6) o Conductive Wrap (Item 8)

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-77126 L

SHEET 01 OF 08

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 5627338

EXP HAZ MRL CHARACTERISTICS

X DANGEROUS

ITEM NOMENCLATURE MA/MI

FLEXIBLE LINEAR SHAPED CHARGE SS AFT MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RJL 09/03/2015 RBH 01/05/2016 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

N/A 60 .43 .26 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 54 ZZZ 1 00 ZZ ZZ Z ZZ A 000 00 00 00 O 4 Y 51

B 54 ZZZ 1 00 ZZ ZZ Z ZZ B 000 00 00 00 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z, ZZ, AND ZZZ CODINGS DETAILED ON CONTINUATION SHEETS.

METHOD 50 MARKING PER MIL-STD-129, SECTION 5.10.10 IS REQUIRED.

LEVEL B:

SAME AS LEVEL A.

CHANGE SUMMARY: REV L

ADDED METHOD 50 MARKING NOTE. SEE SHEET 8 FOR ADDITIONAL REV L CHANGES.

Flexible Linear Shaped Charge SS AFT PDS 77120 L

Fabricate boxes per drawing PDS 77120 Rev L, sheets 4 through 8:

• Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65)

• Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

• Ship items assembled

• First article sample must be sent for inspection to ensure boxes meet drawing requirements.

• Vendor shall document that the boxes meet the requirements of drawing PDS

77120 L

• Do not stencil outer box (Notes 5, 6, 7, 14 and 20)

• Exclude the following items:

o Desiccant (Item 6) o Conductive Wrap (Item 8)

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-77120 L

SHEET 01 OF 08

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 5627336

EXP HAZ MRL CHARACTERISTICS

X DANGEROUS

ITEM NOMENCLATURE MA/MI

FLEXIBLE LINEAR SHAPED CHARGE TS FWD MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RJL 09/03/2015 RBH 01/05/2016 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

N/A 69 .43 .26 NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 54 ZZZ 1 00 ZZ ZZ Z ZZ A 000 00 00 00 O 4 Y 51

B 54 ZZZ 1 00 ZZ ZZ Z ZZ B 000 00 00 00 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z, ZZ AND ZZZ CODINGS DETAILED ON CONTINUATION SHEETS.

METHOD 50 MARKING PER MIL-STD-129, SECTION 5.10.10 IS REQUIRED.

LEVEL B:

SAME AS LEVEL A

CHANGE SUMMARY: REV. L

ADDED METHOD 50 MARKING NOTE. SEE SHEET 8 FOR ADDITIONAL REV. L CHANGES.