DRAWINGS_FOR_PDS_BOXES.pdf

STATEMENT

OF WORK

FY 17 RB PDS Contract

MK5 AFT SHELL BOXES PDS 12129 G

Specifications

Fabricate boxes per drawing PDS 12129G, sheets 2 through 6:

• Side panel, end panel, top panel, and bottom panel material (plywood) must be ¼ inch thick (nominal).

• Wood frame strips (cleats) to be nominal 1” x 3”

• Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65)

• Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

• Fasteners (Klimps) for 1” x 3” cleats possible vendor – Klimp Industries

• Clips possible vendor – Klimp Industries

• Ship items assembled (dunnage and foam in wooden box)

• Cardboard box must fit into bag

• Ship Barrier Bags separately

• Item 19 Barrier Bag - Barrier bag material must be MIL-PRF-22191, Type 1, Class 1. Size is 70” x 57”, bag must open on 70” side (Note: dimensions given are minimum inner dimensions).

• Do not stencil outer box

• Delivery invoice must be itemized indicating quantity of Assembled boxes, and Barrier Bags

• Exclude the following items:

o Wrap (item 18) o Desiccant (item 20) o Indicator (item 21) o Steel Strapping (item 33) o Clamp (item 34) o Decal (item 35) o Stencil (item 36 and 37) o Foam (item 39) o Staple (item 38) o Fwd-Aft Shell Protector (item 40) o Aft-Aft Shell Protector (item 41) o Tape (items 16 and 31)

*************************************** PACKAGING DATA **************************************

NO CURRENT CONTRACT PDS NO REV

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-12129 G

SHEET 01 OF 06

TAC/DEV COG STOCK NUMBER PART NUMBER

TACTICAL 5655138

EXP HAZ MRL CHARACTERISTICS

STURDY

ITEM NOMENCLATURE MA/MI

AFT SHELL ASSEMBLY (U) MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RBH 01/07/2015 HHL 01/08/2015 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

CLASSIFIED CLASSIFIED CLASSIFIED CLASSIFIED NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A 52 001 1 00 ZZ ZZ Z ZZ A 000 00 00 L9 O 4 Y 51

B 52 001 1 00 ZZ ZZ Z ZZ B 000 00 00 L9 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z AND ZZ CODES ARE DETAILED ON CONTINUATION SHEETS.

OS8244-12129 CONTAINER CAN BE USED TO SHIP ITEM PER OS8244-11565 AND OS8244-79210.

NO CONTAINER RE-IDENTIFICATION IS REQUIRED. REFERENCE LMSC-D059448 APPENDIX A,

SECTION: CONFIGURATION MANAGEMENT.

FOR SHIPMENTS TO PANTEX USE MIL-PRF-131, CLASS 1, BARRIER MATERIAL WITH

MS20003-2 INDICATOR PROVIDED THERE IS AN INSPECTION WINDOW TO VIEW

MS20003-2 INDICATOR THROUGH BARRIER MATERIAL.

BARRIER BAG PER MIL-PRF-22191, TYPE I, MAY BE USED AS AN ALTERNATE

TO MIL-PRF-131, CLASS 1.

METHOD 50 MARKING PER MIL-STD-129, SECTION 5.10.10 IS REQUIRED.

LEVEL B:

SAME AS LEVEL A

CHANGE SUMMARY: REVISION G

UPDATED METHOD 50 MARKING NOTE. WAS SECTION 5.2.10.

SEE SHEET 6 FOR MORE CHANGES.

FY 17 RB PDS Contract rhall

ITAR

MK5 AFT SHELL BOXES – ENTB PDS CONTAINER PDS 88783 C

Specifications

Fabricate boxes per drawing PDS 88783C, sheets 2 through 8:

• Side panel, end panel, top panel, and bottom panel material (plywood) must be ¼ inch thick (nominal).

• Wood frame strips (cleats) to be nominal 1” x 3”

• Wood used must be heat treated. Heat treat stamp (ISPM 15 certification) must be on both the box and the lid (per DoDM 4140.65)

• Staples or nails must be installed from inside panel surface out to frames to ensure complete penetration of panels to frames.

• Fasteners (Klimps) for 1” x 3” cleats possible vendor – Klimp Industries

• Clips possible vendor – Klimp Industries

• Ship items assembled (dunnage and foam in wooden box)

• Cardboard box must fit into bag

• Ship Barrier Bags separately

• Item 19 Barrier Bag - Barrier bag material must be MIL-PRF-22191, Type 1, Class 1. Size is 76” x 60”, bag must open on 76” side (Note: dimensions given are minimum inner dimensions).

• Item 35 Barrier Bag - Barrier bag material must be MIL-PRF-22191, Type III, Class 1. Size is 6” x 6”, bag must open on 6” side (Note: dimensions given are minimum inner dimensions).

• Do not stencil outer box

• Delivery invoice must be itemized indicating quantity of Assembled boxes, and Barrier Bags

• Exclude the following items:

o Wrap (item 18) o Desiccant (item 20) o Indicator (item 21) o Fwd-Aft Shell Protector (item 36) o Aft-Aft Shell Protector (item 37) o Steel Strapping (item 38) o Clamp (item 39) o Dust Cap (item 33) o Tape (items 16 and 31)

*************************************** PACKAGING DATA **************************************

NO CURRENT CONTRACT PDS NO REV

PACKAGING DATA SHEET (PDS) PER OS 8244 OS8244-88783 C

SHEET 01 OF 08

TAC/DEV COG STOCK NUMBER PART NUMBER

DEVELOPMENT 6947524

EXP HAZ MRL CHARACTERISTICS

STURDY

ITEM NOMENCLATURE MA/MI

AFT SHELL ASSEMBLY - ENTB CONFIGURATION MA

ESTAB BY/ON CHECKER/DATE PROGRAM ITEM MATERIAL AND FINISH

RBH 11/12/2013 RJL 11/14/2013 D5 MISSILE VARIOUS

NET WT-ITEM LENGTH-ITEM WIDTH-ITEM DEPTH-ITEM SERVICE

CLASSIFIED CALSSIFIED CLASIFFIED CLASSIFIED NAVY

ESSENTIAL PRESERVATION AND PACKAGING DATA

LEV PRES QTY CLN PRES WRAP CUSH CUS UNIT U/C I/C INTR MAX MAX OPT MLY MIN SPCL

PRT METH PCK DRY MATL MATL DUNN THK CNTR LVL QTY CNTR WT CUBE PRC REQ REQ MRKS

A ZZ 001 1 00 ZZ ZZ Z ZZ A 000 00 00 L9 O 4 Y 51

B ZZ 001 1 00 ZZ ZZ Z ZZ B 000 00 00 L9 O 4 Y 51

SUPPLEMENTAL PRESERVATION AND PACKAGING DATA

MARKINGS AS PER MIL-STD 129 AND AS NOTED

LEVEL A:

Z AND ZZ CODINGS DETAILED IN CONTINUATION SHEETS.

FOR SHIPMENTS TO PANTEX USE MIL-PRF-131, CLASS 1, BARRIER MATERIAL WITH

MS20003-2 INDICATOR PROVIDED THERE IS AN INSPECTION WINDOW TO VIEW

MS20003-2 INDICATOR THROUGH BARRIER MATERIAL.

BARRIER BAG PER MIL-PRF-22191, TYPE I, MAY BE USED AS AN ALTERNATE

TO MIL-PRF-131, CLASS 1.

METHOD 50 MARKING IS REQUIRED PER MIL-STD-129, SECTION 5.2.10.

LEVEL B:

SAME AS LEVEL A.

CHANGE SUMMARY: REV. C

SEE SHEET 6 FOR REV. C CHANGES.

FY 17 RB PDS Contract rhall

ITAR NOTE

FOREBODY ASSEMBLY PDS 79209E

Style: BOX - BAG – BOX

(all dimension are in inches) Length Width Depth

Box Dimension Inner Box 22 10 10 Outer Box 27 15 15

Foam Bottom and Top 27 15 2 Thick

2 End Pieces 11 11 2 Thick 2 Side Pieces 27 11 2 Thick

Barrier Bag (minimum) 25 34*

• Total foam pieces – 6 pieces per box.

• Ship items assembled.

• Foam – dark (grey) Polyurethane foam per MIL-P-26514, type 1, class 2, Grade C, flexible polyurethane foam, heavy load range

• Barrier bag material must be MIL-PRF-22191, Type 1, Class 1. Size is 25” x

34”, open on 34” (Note: dimensions given are minimum inner dimensions).

• Inner Cardboard box must fit into bag

• Ship Barrier Bags separately

• Vendor shall document boxes meet requirements of drawing PDS 79209E

• Delivery invoice must be itemized indicating quantity of Assembled boxes and

Barrier Bags

Note: The following is true for all cardboard type boxes

• All fiberboard container dimensions given are inside dimensions.

• Barrier bag material must be MIL-PRF-22191, Type 1, Class 1. (Note:

dimensions given are minimum inner dimensions).

• Asterisk (*) Indicates Open on this side

• Bag shall fit over inner box.

• Group barrier bags together

• Have box open on the length dimension.

• Boxes may be shipped flat.

• Group boxes together by PDS number and label for identification.

• Delivery invoice must be itemized indicating quantity of boxes, Stiffeners and

Barrier Bags

W1 PDS 62312

Fiberboard Container (cardboard)

Style: Box-Bag-Box (Mil-Std 2073 Method 52)

(all dimensions are in inches)

Length Width Depth

Inner Box 28 6 3 Bag Dimension (minimum) 14 * 36 Outer Box 29 7 4

W2 PDS 62313

Style: Box-Bag-Box (Mil-Std 2073 Method 52)

(All dimensions are in inches) Length Width Depth

Inner Box 4 4 4 Bag Dimension (minimum) 10* 13 Outer Box 5 5 5

W3 PDS 62314

(all dimensions are in inches)

Inner Box 6 4 4 Bag Dimension (minimum) 12 * 13 Outer Box 7 5 5

W4 PDS 62315

Fiberboard Containers (cardboard)

Inner Box 12 8 4 Bag Dimension (minimum) 17 * 22 Outer Box 13 9 5

ANTENNA, 90 DEGREE PDS 63402

Style: BAG –BOX (Mil-Std 2073 Method 51)

(All dimensions are in inches) Length Width Depth

Box 10 6 6 Bag Dimension (minimum) 9 * 17

ANTENNA, 270 DEGREE PDS 63403

Style: BAG –BOX (Mil-Std 2073 Method 51)

Box 10 6 6 Bag Dimension (minimum) 9 * 17

AFT CLOSURE PDS 62688

Box 16 16 6 Bag Dimension (minimum) 21 * 26 Foam (Qty 2) 16 16 1 1/2

Polyurethane foam Mil-P26514 type 1 class 2 2.4 lbs / cubic ft density

MK5 RB Cable PDS 12529

Fiberboard Stiffener (Domestic fiberboard meeting requirements of ASTM-D4727)

Style: Stiffener-Bag - Box (Mil-Std 2073 Method 51)

(all dimensions are in inches)

Length Width Depth

Stiffener (Board) 20 4 Bag Dimension (minimum) 8 * 22 Box 20 4 4

MK5 W1 PDS 76894

Inner Box 35 3 3 Bag Dimension (minimum) 40* 11 Outer Box 36 4 4

MK5 W2/W5 PDS 79519

Fiberboard Containers (cardboard)

Inner Box 9 2 2 Bag Dimension (minimum) 13* 9 Outer Box 10 3 3

MK5 W3/W4 PDS 77007

Inner Box 4 3 2 Bag Dimension (minimum) 10* 9 Outer Box 5 4 3

MK5 W6 PDS 76916

Inner Box 35 3 3 Bag Dimension (minimum) 40* 11 Outer Box 36 4 4

MK5 W11 PDS 79611

Inner Box 12 4 2 Bag Dimension (minimum) 18* 9 Outer Box 13 4 3

MK5 W12 PDS 79612

Inner Box 10 8 6 Bag Dimension (minimum) 20* 19 Outer Box 11 9 7

MK5 W13 PDS 76918

Inner Box 6 6 2 Bag Dimension (minimum) 10* 9 Outer Box 7 7 3

MK5 W14 PDS 76919

Inner Box 12 2 1 Bag Dimension (minimum) 16* 8 Outer Box 13 3 2

MK5 W15 PDS 76920

Inner Box 12 2 1 Bag Dimension (minimum) 16* 8 Outer Box 13 2 2

MK5 W16 PDS 76998

Inner Box 8 3 2 Bag Dimension (minimum) 15* 10 Outer Box 9 4 3

MK5 Aft Closure PDS 76927

Style: BAG –BOX (Mil-Std 2073 Method 51)

(All dimensions are in inches) Length Width Depth

Box 20 20 6 Bag Dimension (minimum) 26* 30

Mk5 Nut Insulated Receptacle PDS 79170

Box 4 4 2 Bag Dimension (minimum) 6* 6

MK5 Aft Closure/Cable/Washer/Nut Assembly PDS 86739

Style: BAG –BOX (Mil-Std 2073 Method 51)

(All dimensions are in inches) Length Width Depth

Box 20 20 6 Bag Dimension (minimum) 26* 30