BOST_516-17_LCAC_73_PSE.pdf

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LCAC 73 PSE Federal contract opportunity
Solicitation number
N55236-17-R-0017
Issued by
Department of the Navy Naval Sea Systems Command

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SPECIFICATION PACKAGE: BOST 516-17 LCAC 73 PSE

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DEPARTMENT OF THE NAVY

NAVSEA BOSTON

LCAC 73 (LCAC 73)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: BOST-516-17

SHIP CHARACTERISTICS

LENGTH OVERALL

MAX. BEAM AT DESIGN WATERLINE

91 FEET

47 FEET

10 INCHES

10 INCHES

EXTREME BEAM INCLUDING APPENDAGES 49 FEET 2 INCHES

DRAFT (MAX. NAVIGABLE) (FWD.)

DRAFT (MAX. NAVIGABLE) (AFT.)

3 FEET

3 FEET

2 INCHES

2 INCHES

LIGHT DISPLACEMENT 95 LONG TON

FULL LOAD DISPLACEMENT 168 LONG TON

HEIGHT OF MAST ABOVE DESIGN WATERLINE 18 FEET 6 INCHES

BOST-516-17 SHIP: LCAC 73 (ACU 5)

INDEX

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-17 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE DATE

009-01 General Criteria; accomplish 07/30/2015

009-02 Environmental Compliance Reports for Material Usage at Naval Facilities; provide 07/18/2014

009-03 Toxic and Hazardous Substances; control 07/18/2014

009-04 Quality Management System; provide 05/12/2016

009-05 Temporary Accesses; provide 07/30/2015

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations; 07/30/2015 accomplish

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping; accomplish 07/30/2015

009-08 Fire Protection at Contractor's Facility; accomplish 07/30/2015

009-10 Shipboard Asbestos-Containing Material (ACM); control 07/18/2014

009-18 Magnetic Material; control 07/18/2014

009-19 Provisioning Technical Documentation (PTD); provide 07/30/2015

009-20 Government Property; control 07/18/2014

009-21 Logistics and Technical Data; provide 07/18/2014

009-23 Interferences; remove and install 07/30/2015

009-24 Shipboard Authorization, Control, Isolation, Blanking, Tagging and Cleanliness 07/30/2015 Requirements; accomplish

009-28 Fire Prevention Requirements; accomplish 07/30/2015

009-29 Asbestos-Free Pipe Hanger Liner Material; install 07/29/2004

009-34 Fire Protection of Unmanned Vessels at Contractor's Facility; provide 01/17/2013

009-35 Confined Space Entry, Certification, Fire Prevention Utilizing Military Fire Watches, 07/30/2015 and Housekeeping; accomplish

009-39 Technical Manual Contract Requirement (TMCR) for New Technical Manuals for 07/30/2015 Commercial Equipment/Component; provide

009-40 Requirements for Contractor Cranes, Multi-Purpose Machines and Material 07/18/2014

Handling Equipment at Naval Facilities; accomplish

009-59 Organotin Antifouling Material; control 07/29/2011

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration; 09/01/2015 provide and manage 009-61 Shipboard Use of Fluorocarbons; control 07/18/2014

009-64 Synthetic Fire-Resistant Hydraulic Fluid; control 07/18/2014

009-65 Polychlorinated Biphenyls (PCBs); control 07/29/2011

009-67 Integrated Total Ship Testing; manage 07/18/2014

009-69 Heavy Weather/Mooring Plan; provide 07/30/2015

TITLE DATE ITEM_NO.

009-70 Confined Space Entry, Certification, Fire Prevention and Housekeeping for 07/30/2015 Unmanned Vessels; accomplish

009-72 Physical Security at Private Contractor's Facility; accomplish 07/18/2015

009-73 Shipboard Electrical/Electronic/Fiber Cable; remove, relocate, repair, and install 07/30/2015

009-74 Occupational, Safety and Health Requirements; accomplish 07/30/2015

009-77 Cofferdam Requirements; accomplish 07/18/2014

009-79 Government Owned Material (GOM); status reporting 07/18/2014

009-80 Ship's Facilities; provide 07/18/2014

009-81 Compartment Closeout; accomplish 07/30/2015

009-82 Data Requirements When Installing an Equal Component Vice Specified 07/29/2011

Component; provide

009-83 Wire Rope Fitting Verfication; provide 01/17/2013

009-84 Accountability of Temporary Fasteners; provide 07/18/2014

009-86 Recovery of Chlorofluorocarbon (CFC) Refrigerants and Fire Suppressant Halon (H) 08/01/2008 Materials; accomplish

009-87 Chemical disinfection Procedures; accomplish 07/18/2014

009-88 Collection, Holding and Transfer (CHT) and Mogas Tanks, Spaces, and Piping, 07/18/2014 including Sewage or Mogas-Contaminated Tanks, Spaces, and Piping; certify

009-89 Purchase and Inspection Requirements for Contractor Furnished Anodes; 07/29/2011

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution 07/18/2014

Prevention Act (PPA) Information; provide

009-94 General Environmental Requirements for Work at Contractor's Facility; accomplish 01/17/2013

009-95 Mechanically Attached Fittings (MAF's) for Piping Systems; install 07/18/2014

009-97 Shipbuilding and Ship Repair Operations National Emission Standard for 01/17/2013 Hazardous Air Pollutants (NESHAPS) for Surface Coating Information; provide

009-99 Ship Departure Report; provide 07/18/2014

009-100 Ship's Stability Process Control Procedure (PCP); maintain 07/18/2014

009-101 Requirements for Entry to and Departure from Contractor's Facility; accomplish 07/18/2014

009-102 Alteration Verification; provide 07/29/2011

009-103 Weight and Moment Change Data; provide 07/18/2014

009-106 Work Authorization Form Coordinator (WAFCOR); provide 01/06/2014

009-108 Aircraft Carrier Requirements for Entry to, Movement within, and Departure from 07/18/2014

Contractor's Facility; accomplish

009-109 Special Requirements for Non-SUBSAFE Work on SUBSAFE-Certified Vessels; 07/18/2014

TITLE DATE ITEM_NO.

009-110 Special Requirements for Non-Nuclear Work on Nuclear Vessels; accomplish 07/18/2014

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; 07/30/2015 provide and manage

009-112 Prevention of Radiographic-Inspection Ionizing-Radiation Hazards; accomplish 07/18/2014

009-118 CG Deck Loading; accomplish 07/18/2014

009-120 Fact Finding and Critique of Unplanned Events; manage 07/30/2015

009-121 Ship Assessment/Inspection Requirements; provide 07/18/2014

009-122 Temporary Padeye; install and remove 07/30/2015

CATEGORY II. FY-17 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

ITEM NO.

009-09

TITLE

Process Control Procedure (PCP); provide and accomplish

DATE

07/18/2014

009-11 Insulation and Lagging Requirements; accomplish 07/30/2015

009-12 Welding, Fabrication, and inspection Requirements; accomplish 07/30/2015

009-25 Structural Boundary Test; accomplish 07/30/2015

009-32 Cleaning and Painting Requirements; accomplish 05/12/2016

009-57 Reduction Gear Security Requirements; accomplish 07/30/2015

009-63 Lubricating Oils and Hydraulic Fluids; analyze 07/18/2014

009-71 Testing Requirements for Piping Systems; accomplish 07/10/2015

009-105 Thermal Sprayed Coatings for Machinery Component Repair;

07/30/2015

5 6 bbessette Text Box

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SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 077-01-001

COAR: 16 PCN: LC73-B077

CMP: NONE

PLANNER: ROGERS, WALTER

SSP: BOST-516-17 1 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Craft

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

Report: Hazardous Waste Manifest Date: + 2

3.1.3 Submit one legible copy, in hard copy or approved

transferrable media, of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411)

SSP: BOST-516-17 2 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________

SSP: BOST-516-17 3 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ 10 Gallons __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Carbohydrazide _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ 2 Ton __________

(contaminated with a known hazardous waste)

Trichloroethane _____ 5 Gallons __________

Miscellaneous Chemicals _____ 5 Gallons 10 Gallons

(Ignitable)

Miscellaneous Chemicals _____ 5 Gallons __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ 5 Gallons __________

(Reactive)

Oil (Synthetic) _____ 10 Gallons __________

Paints (Enamel, Latex, _____ 10 Gallons __________

Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)

Paints (May include lead, _____ 5 Pounds __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________

SSP: BOST-516-17 4 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

lead, chromium)

Sludge (Contaminated with _____ 25 Gallons __________ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Ventilation Debris/Residue

(heavy metals, e.g., cadmium, chromium) _____ ____________ __________

Insulation (May contain Lead) _____ 40 Square Feet __________

Oily Rags _____ 30 Pounds __________

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

Report: Hazardous waste listing Date: + 3

3.7 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1.

Inclusion of these substances in the waste listed in 3.5 does not preclude the contractor from taking action consistent with 2.1 to reduce or eliminate the hazardous constituents of any waste required to be

SSP: BOST-516-17 5 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

disposed of under the contract in accordance with 2.2. Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP:

ASSAULT CRAFT UNIT ACU 5 (ACU 45411)

ITEM NO: 123-11-003

COAR: 16 PCN: LC73-B123

CMP: NONE

PLANNER: ROBERTS, JEARLD

SSP: BOST-516-17 1 of 3 ITEM NO: 123-11-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Fuel Tank No. One Plating Repair; accomplish

1.2 Location of Work:

1.2.1 Storage and Electronic Equipment (1-2-1-Q)

1.2.2 Troop/Passenger Seating (1-4-1-C)

1.3 Identification:

1.3.1 Fuel Tank No. One (2-3-3-F)

2. REFERENCES:

2.1 Standard Items

2.2 802-7616004 Rev G, SLEP Plan View of Each Level, Deck & Platform

2.3 S6360-AE-MMA-010 Rev 11, Technical Manual for Landing Craft, Air

Cushion (LCAC) Corrosion Control

2.4 S9100-AC-TMM-073 Rev 01, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC 73)

2.5 131-8430254 Rev C, LCAC Stbd Fuel Tank Lap Plate Instl

2.6 131-5749211 Rev AE, LCAC Machinery Deck Assy

2.7 131-5749212 Rev A, LCAC Extrusion - Tee, 3 In

2.8 131-5749213 Rev T, LCAC Machinery Deck Details

2.9 101-5749137 Rev AK, LCAC Flotation Compartment Assembly

2.10 101-5749968 Rev M, LCAC Details - Flotation Compartment

2.11 111-5749144 Rev M, LCAC Plating Installation Wet Deck

2.12 111-5749145 Rev P, LCAC Plating Details, Wet Deck

2.13 111-5749147 Rev B, LCAC Extrusion, Hat

2.14 121-5749084 Rev E, LCAC Bulkhead Instl, Long, BL 12'-9" - Flotation

Compartment

2.15 111-5749138 Rev F, LCAC Sidewall Plating Assy Fr 3 To Fr 18

2.16 111-5749139 Rev F, LCAC Sidewall Plating Details

2.17 121-5749075 Rev H, LCAC Bulkhead Instl, Long, BL 7'-6" - Flotation

Compartment

2.18 121-5749085 Rev F, LCAC Bulkhead Instl, Longitudinal 13'-6" -

Flotation Compartment

2.19 122-5749100 Rev F, LCAC Frame 3, Installation-Sta 10'-2" Flotation

Compartment

2.20 122-5749112 Rev E, LCAC Frame 4 Installation-Sta 14'-8" Flotation

Compartment

../dwgidx/8027616004.htm ../techmanuals/S6360-AE-MMA-010.pdf ../techmanuals/S9100-AC-TMM-073.pdf ../dwgidx/1315749211AE.htm ../dwgidx/1315749212.htm ../dwgidx/1315749213.htm ../dwgidx/1015749137.htm ../dwgidx/1015749968.htm ../dwgidx/1115749144.htm ../dwgidx/1115749145.htm ../dwgidx/1115749147.htm ../dwgidx/1215749084.htm ../dwgidx/1115749138.htm ../dwgidx/1115749139.htm ../dwgidx/1215749075.htm ../dwgidx/1215749085.htm ../dwgidx/1225749100.htm ../dwgidx/1225749112.htm ../dwgidx/1318430254.htm

SSP: BOST-516-17 2 of 3 ITEM NO: 123-11-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

2.21 122-5749114 Rev E, LCAC Frame 5 Installation-Sta 18'-10" Flotation Compartment

2.22 131-5749211 Rev PD, SLEP Machinery Deck Assy

2.23 2C541C407 Rev C, LCAC SLEP Acceptance Test Procedure, Fuel Storage, Overflow, and Stripping Tank Tightness Test

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of the tank listed in 1.3 and located in 1.2. Test pressure shall be

2 PSIG.

(V)(G) "JOINT VISUAL INSPECTION"

3.2 Accomplish a joint visual inspection with the SUPERVISOR of the tank listed in 1.3 and located in 1.2 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.2 through 2.4 for guidance.

Report: Inspection Results Date: + 3

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

3.3 Accomplish the requirements of 2.5 for modifications and

installations to the tank listed in 1.3 and located in 1.2 using 2.2 through 2.21, as modified by 2.22 for guidance.

3.3.1 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 22, Column A for surface preparation of overhead interior surfaces, and 6" below the overhead of periphery bulkhead surfaces of the tank listed in 1.3, including manhole cover.

3.3.2 Template exact size, configuration, and location from existing landing craft conditions.

3.3.3 Clad weld a total of 400 square inches of pitted and defective main deck plating located in 1.2 as designated by the SUPERVISOR.

Chip and grind surfaces flush and smooth in way of repairs.

3.4 Acomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.4.1 Accomplish nondestructive testing in accordance with Line 10.

(V)(G) "HYDROSTATIC TEST"

3.5 Accomplish the requirements of 2.23 for a twenty-four hour continuous hydrostatic test of the tank listed in 1.3 and located in 1.2.

Allowable drop in pressure: None.

Report: Test Results Date: + 3

../dwgidx/1225749114.htm ../dwgidx/1315749211PD.htm ../test/2C541C407C.pdf

SSP: BOST-516-17 3 of 3 ITEM NO: 123-11-003

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.5.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.5 to the SUPERVISOR.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Preliminary air test required in 3.1 and hydrostatic air test required in 3.5 is accomplished in Work Item 631-11-003, Fuel, Overflow and Oily Waste Tank; clean, inspect, test and preserve.

4.2 Preservation of tank listed in 1.3 is accomplished in Work Item 631- 11-003, Fuel, Overflow and Oily Waste Tank; clean, inspect, test and preserve.

4.3 Preservation of deck surfaces located in 1.2 is accomplished in Work Item 631-90-002, LCAC Craft Change Document 445 Rev 01, Incr 01, Limited Compartment Painting; accomplish.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 150-11-001

COAR: 16 PCN: LC73-B151

CMP: NONE

PLANNER: ROBERTS, JEARLD

SSP: BOST-516-17 1 of 3 ITEM NO: 150-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Starboard Engine Module; inspect and repair

1.2 Location of Work:

1.2.1 Engine Compartment, Main Deck, Frames 12-15, Starboard

1.3 Identification:

1.3.1 Quantity (One EA), Fwd Shelf, Main Engine Number One, Find No.

86 of 2.2

1.3.2 Quantity (One EA), Aft Shelf, Main Engine Number 3, Find No.

84 of 2.2

2. REFERENCES:

2.1 Standard Items

2.2 151-5749264 Rev P, LCAC Shelf Assembly - Engine Compartment

2.3 151-5749254 Rev AK, LCAC Structural Assy & Instl - Engine Compartment

2.4 151-5749255 Rev N, LCAC Sidewall Assy, Inboard - Engine Compartment

2.5 151-5749256 Rev E, LCAC Sidewall Assy, Outboard - Engine Compartment

2.6 151-5749257 Rev L, LCAC Bulkhead Assy, Fwd - Engine Compartment

2.7 151-5749258 Rev R, LCAC Bhd Assembly, Aft - Engine Compartment

2.8 151-5749259 Rev L, LCAC 01 Deck Assembly - Engine Compartment

2.9 151-6800348 Rev E, LCAC Floor Assembly - Engine Compartment

2.10 151-5749261 Rev N, LCAC Bhd Assy, Sta 47'-10 7/8" - Engine

Compartment

2.11 151-5749262 Rev T, LCAC Bhd Assy, Sta 53'-9 1/2" - Engine

Compartment

2.12 151-5749263 Rev S, LCAC Blow-In Wall Assy, Engine Compartment

2.13 151-5749265 Rev L, LCAC Inboard Sidewall Details - Engine

Compartment

2.14 151-5749266 Rev C, LCAC Sidewall Assy & Details, Outbd - Engine

Compartment

2.15 151-5749267 Rev H, LCAC Bulkhead Details, Fwd - Engine Compartment

2.16 151-5749268 Rev M, LCAC Bulkhead Assy & Details Aft - Engine

Compartment

2.17 151-5749269 Rev L, LCAC 01 Deck Details - Engine Compartment

2.18 151-5749270 Rev H, LCAC Floor Details - Engine Compartment

2.19 151-5749271 Rev H, LCAC Bulkhead Details, Sta 47'-10 7/8" - Engine

../dwgidx/1515749264.htm ../dwgidx/1515749254AK.htm ../dwgidx/1515749255.htm ../dwgidx/1515749256.htm ../dwgidx/1515749257.htm ../dwgidx/1515749258.htm ../dwgidx/1515749259.htm ../dwgidx/1516800348.htm ../dwgidx/1515749262.htm ../dwgidx/1515749263.htm ../dwgidx/1515749265.htm ../dwgidx/1515749266.htm ../dwgidx/1515749268.htm ../dwgidx/1515749269.htm ../dwgidx/1515749270.htm ../dwgidx/1515749271.htm ../dwgidx/1515749261.htm ../dwgidx/1515749267.htm

SSP: BOST-516-17 2 of 3 ITEM NO: 150-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Compt

2.20 151-5749272 Rev G, LCAC Bulkhead Assy & Details Sta 53'-9.5" -

Engine Compt

2.21 151-5749273 Rev M, LCAC Blow-In Wall-Details Engine Compartment

2.22 151-5749274 Rev K, LCAC Shelf Details - Engine Compartment

2.23 151-6800332 Rev E, LCAC Aft Eng Mod Equipt Enclosure Installation

2.24 151-6800333 Rev F, LCAC Aft Eng Mod Equipt Enclosure Assy & Details

2.25 S9100-AC-TMM-073 Rev 01, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC-73)

2.26 802-7616004 Rev G, SLEP Plan View of Each Level, Deck & Platform

2.27 234-5750088 Rev G, LCAC Details and Assemblies-Engine Mount Fittings

2.28 234-7265293 Rev E, LCAC SLEP Engine Installation Main

2.29 631-6266706 Rev S, LCAC Paint and Marking

3. REQUIREMENTS:

(V)(G) "JOINT VISUAL INSPECTION"

3.1 Accomplish a joint visual inspection with the SUPERVISOR of engine module plating and stiffeners, interior and exterior, for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion in location listed in 1.2.

Report: Structural Inspection Date: + 3

3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing the results of the requirements of 3.1 to the SUPERVISOR showing exact locations of deficiencies and recommendations for repairs.

3.2 Remove existing and install new, a total of 75 square feet of engine shelf plating, 72 linear feet of structural stiffeners, and weld repair a total of 6 linear feet of defective welds for the equipment listed in 1.3 and located in 1.2 as designated by the SUPERVISOR as a result of 3.1.1, in accordance with 2.2 through 2.25, using 2.26 as guidance.

3.2.1 Accomplish the requirements of 009-09 of 2.1 for installation of temporary braces/shoring beams to existing engine foundations to preclude shifting or distortion prior to plating replacement and during welding operations. Remove upon completion of welding and testing of new shelf plating.

3.2.1.1 Temporary braces/shoring beams shall be welded to

existing bulkhead structures and secured to existing foundation using the engine bed beam alignment holes in accordance with 2.27 and 2.28.

3.2.2 Chip and grind surfaces flush and smooth in way of removals.

../dwgidx/1515749272.htm ../dwgidx/1515749273.htm ../dwgidx/1515749274.htm ../dwgidx/1516800332.htm ../techmanuals/S9100-AC-TMM-073.pdf ../dwgidx/1516800333.htm ../dwgidx/8027616004.htm ../dwgidx/2347265293.htm ../dwgidx/2345750088.htm ../dwgidx/6316266706.htm

SSP: BOST-516-17 3 of 3 ITEM NO: 150-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.2.3 Template exact size, configuration, and location from existing landing craft conditions.

3.2.4 Exact areas of replacement shall be designated by the

SUPERVISOR.

3.2.5 The minimum size for insert plates shall be one square foot in area.

3.2.6 Do not cut any frames or main structural members without prior approval of the SUPERVISOR.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.3.1 Accomplish nondestructive testing in accordance with Line 10.

Report: NDT Results Date: + 3

3.3.2 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.3.1 to the

SUPERVISOR.

3.4 Accomplish the requirements of 009-25 of 2.1 for local air hose test in way of new installations in 3.2. Allowable leakage: None.

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 27, for areas 11-O and 11-P of 2.29 for the equipment listed in 1.3 and located in 1.2.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 This Work Item interfaces with Work Item 234-11-001, Starboard ETF40B Main Propulsion Engine; remove, install and test

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ASSAULT CRAFT UNIT ACU 5 (ACU 45411) ITEM NO: 150-12-001

COAR: 16 PCN: LC73-B150

CMP: NONE

PLANNER: ROBERTS, JEARLD

DEMERS, RAY

SSP: BOST-516-17 1 of 3 ITEM NO: 150-12-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Port Engine Module; inspect and repair

1.2 Location of Work:

1.2.1 Engine Compartment, Main Deck, Frames 12-15, Port

1.3 Identification:

1.3.1 Quantity (One EA), Fwd Shelf, Main Engine Number 2, Find No.

87 of 2.2

1.3.2 Quantity (One EA), Aft Shelf, Main Engine Number 4, Find No.

85 of 2.2

2. REFERENCES:

2.1 Standard Items

2.2 151-5749264 Rev P, LCAC Shelf Assembly - Engine Compartment

2.3 151-5749254 Rev AK, LCAC Structural Assy & Instl - Engine Compartment

2.4 151-5749255 Rev N, LCAC Sidewall Assy, Inboard - Engine Compartment

2.5 151-5749256 Rev E, LCAC Sidewall Assy, Outboard - Engine Compartment

2.6 151-5749257 Rev L, LCAC Bulkhead Assy, Fwd - Engine Compartment

2.7 151-5749258 Rev R, LCAC Bhd Assembly, Aft - Engine Compartment

2.8 151-5749259 Rev L, LCAC 01 Deck Assembly - Engine Compartment

2.9 151-6800348 Rev E, LCAC Floor Assembly - Engine Compartment

2.10 151-5749261 Rev N, LCAC Bhd Assy, Sta 47'-10 7/8" - Engine

Compartment

2.11 151-5749262 Rev T, LCAC Bhd Assy, Sta 53'-9 1/2" - Engine

Compartment

2.12 151-5749263 Rev S, LCAC Blow-In Wall Assy, Engine Compartment

2.13 151-5749265 Rev L, LCAC Inboard Sidewall Details - Engine Compartment

2.14 151-5749266 Rev C, LCAC Sidewall Assy & Details, Outbd - Engine Compartment

2.15 151-5749267 Rev H, LCAC Bulkhead Details, Fwd - Engine Compartment

2.16 151-5749268 Rev M, LCAC Bulkhead Assy & Details Aft - Engine Compartment

2.17 151-5749269 Rev L, LCAC 01 Deck Details - Engine Compartment

2.18 151-5749270 Rev H, LCAC Floor Details - Engine Compartment

2.19 151-5749271 Rev H, LCAC Bulkhead Details, Sta 47'-10 7/8" - Engine

../dwgidx/1515749264.htm ../dwgidx/1515749254AK.htm ../dwgidx/1515749255.htm ../dwgidx/1515749256.htm ../dwgidx/1515749257.htm ../dwgidx/1515749258.htm ../dwgidx/1515749259.htm ../dwgidx/1516800348.htm ../dwgidx/1515749261.htm ../dwgidx/1515749262.htm ../dwgidx/1515749263.htm ../dwgidx/1515749265.htm ../dwgidx/1515749266.htm ../dwgidx/1515749267.htm ../dwgidx/1515749268.htm ../dwgidx/1515749269.htm ../dwgidx/1515749270.htm ../dwgidx/1515749271.htm

SSP: BOST-516-17 2 of 3 ITEM NO: 150-12-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Compt

2.20 151-5749272 Rev G, LCAC Bulkhead Assy & Details Sta 53'-9.5" - Engine Compt

2.21 151-5749273 Rev M, LCAC Blow-In Wall-Details Engine Compartment

2.22 151-5749274 Rev K, LCAC Shelf Details - Engine Compartment

2.23 151-6800332 Rev E, LCAC Aft Eng Mod Equipt Enclosure Installation

2.24 151-6800333 Rev F, LCAC Aft Eng Mod Equipt Enclosure Assy & Details

2.25 S9100-AC-TMM-073 Rev 01, Technical Manual for (SLEP) Landing Craft, Air Cushion (LCAC) Structural Maintenance and Repair (LCAC-73)

2.26 802-7616004 Rev G, SLEP Plan View of Each Level, Deck & Platform

2.27 234-5750088 Rev G, LCAC Details and Assemblies-Engine Mount Fittings

2.28 234-7265293 Rev E, LCAC SLEP Engine Installation Main

2.29 631-6266706 Rev S, LCAC Paint and Marking

3. REQUIREMENTS:

(V)(G) "JOINT VISUAL INSPECTION"

3.1 Accomplish a joint visual inspection with the SUPERVISOR of engine module plating and stiffeners, interior and exterior, for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion in location listed in 1.2.

Report: Structural Inspection Date: + 3

3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing the results of the requirements of 3.1 to the SUPERVISOR showing exact locations of deficiencies and recommendations for repairs.

3.2 Remove existing and install new, a total of 75 square feet of engine shelf plating, 72 linear feet of structural stiffeners, and weld repair a total of 6 linear feet of defective welds for the equipment listed in 1.3 and located in 1.2 as designated by the SUPERVISOR as a result of 3.1.1, in accordance with 2.2 through 2.25, using 2.26 as guidance.

3.2.1 Accomplish the requirements of 009-09 of 2.1 for installation of temporary braces/shoring beams to existing engine foundations to preclude shifting or distortion prior to plating replacement and during welding operations. Remove upon completion of welding and testing of new shelf plating.

3.2.1.1 Temporary braces/shoring beams shall be welded to

existing bulkhead structures and secured to existing foundation using the engine bed beam alignment holes in accordance with 2.27 and 2.28.

3.2.2 Chip and grind surfaces flush and smooth in way of removals.

../dwgidx/1515749272.htm ../techmanuals/s9100-ac-tmm-073.pdf ../dwgidx/1515749273.htm ../dwgidx/1515749274.htm ../dwgidx/1516800332.htm ../dwgidx/1516800333.htm ../dwgidx/8027616004.htm ../dwgidx/2345750088.htm ../dwgidx/6316266706.htm ../dwgidx/2347265293.htm

SSP: BOST-516-17 3 of 3 ITEM NO: 150-12-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.2.3 Template exact size, configuration, and location from existing landing craft conditions.

3.2.4 Exact areas of replacement shall be designated by the

SUPERVISOR.

3.2.5 The minimum size for insert plates shall be one square foot in area.

3.2.6 Do not cut any frames or main structural members without prior approval of the SUPERVISOR.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 4, Column C, Lines One through 7.

3.3.1 Accomplish nondestructive testing in accordance with Line 10.

Report: NDT Results Date: + 3

3.3.2 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.3.1 to the

SUPERVISOR.

3.4 Accomplish the requirements of 009-25 of 2.1 for local air hose test in way of new installations in 3.2. Allowable leakage: None.

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 27, for areas 11-O and 11-P of 2.29 for the equipment listed in 1.3 and located in 1.2.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 This Work Item interfaces with Work Item 234-12-001, Port ETF40B Main Propulsion Engine; remove, install and test

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 234-11-001

COAR: 16 PCN: LC73-B236

CMP: NONE

PLANNER: PARIS, MICHAEL

SSP: BOST-516-17 1 of 7 ITEM NO: 234-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Starboard ETF40B Main Propulsion Engine; remove, install and test

1.2 Location of Work:

1.2.1 Starboard Engine Compartment, Frames 12-15

1.3 Identification:

1.3.1 Quantity (2 EA), No. One and No. 3 ETF40B Engine Assembly (E2 and E4)(Part No. 0-001-010-74) Find No. 3 of 2.2

1.3.2 Quantity (3 EA), Drive Shaft Nos. 5, 7 and 9

1.3.3 Quantity (2 EA), Gearbox GB-3 and GB-5

1.3.3.1 Quantity (One EA) Clutch C-One (Associated w/GB-3)

1.3.4 Quantity (2 EA), Air Turbine Engine Starter Part No. 3505036- 2-1, Model No. ATS50-104A

1.3.5 Quantity (2 EA), Engine Exhaust Assembly, Figure 8-10 of 2.3

1.3.5.1 Quantity (2 EA), Stack Assembly, Main Exhaust, Index No.

One, Figure 8-10 of 2.3

1.3.5.2 Quantity (2 EA), Collector Assembly, Main Exhaust (Part No. 5750008-001), Index No. 9, Figure 8-10 of 2.3

1.3.5.3 Quantity (2 EA), Diffuser Assembly, Main Exhaust, Index No. 7, Figure 8-10 of 2.3

2. REFERENCES:

2.1 Standard Items

2.2 234-7325552 Rev D, SLEP Modification, Engine Installation, Main

2.3 S9502-AA-TMM-073 Rev 01, Maintenance Manual for (SLEP) Landing Craft, Air Cushion (LCAC) ETF40B Auxiliary Systems (LCAC 73)

2.4 251-5749997 Rev G, LCAC Coupling, Flexible-Combustion Air Inlet

2.5 251-5750002 Rev U, LCAC Duct Assy-Engine Inlet Air

2.6 259-5750008 Rev M, LCAC Collector Assembly, Exhaust

2.7 MIL-STD-2003, Electric Plant Installation Standard Methods for

Surface Ships and Submarines

2.8 343-6386258 Rev D, LCAC Wiring/Schematic Engine Control System

2.9 234-5749987 Rev Y, LCAC Engine Pipe Runs & Drains

2.10 259-5749091 Rev G, LCAC Duct Assembly Engine Bleed

2.11 513-5750021 Rev M, LCAC Duct Assembly, Downstream Cooling Air

2.12 S9234-EC-MMA-010 Rev 1, Technical Manual Description, Operation and

Maintenance Manual for Air Turbine Engine Starter Part Number 3505036-2-1

../dwgidx/2347325552.htm ../dwgidx/2515749997.htm ../dwgidx/2515750002.htm ../dwgidx/2595750008.htm ../dwgidx/3436386258.htm ../dwgidx/2345749987.htm ../dwgidx/2595749091.htm ../dwgidx/5135750021.htm ../techmanuals/S9502-AA-TMM-073.pdf ../techmanuals/S9234-EC-MMA-010.pdf

SSP: BOST-516-17 2 of 7 ITEM NO: 234-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

(Model No. ATS50-104A)

2.13 S9240-AA-TMM-073 Rev 01, Operational and Maintenance Manual for

(SLEP) Landing Craft, Air Cushion (LCAC), Transmission System (LCAC 73)

2.14 S9234-ES-MMA-030 Rev 5, Technical Manual Operational and

Maintenance Manual Landing Craft Air Cushion (LCAC) Main Propulsion

Engine (Model TF40B)

2.15 S9260-AF-TMM-073 Rev 01, Operational and Maintenance Manual for

(SLEP) Landing Craft, Air Cushion (LCAC), Propulsion Lubricating Oil

Assembly (LCAC 73)

2.16 234-7265293 Rev E, LCAC SLEP Engine Installation Main

2.17 234-5749991 Rev K, LCAC Tube Assembly-Engine Fuel, Lube & Drain

2.18 234-5750087 Rev K, LCAC Hose Assembly-Engine Fuel & Drain

2.19 321-6386284 Rev F, LCAC Details Cableways

2.20 555-5749919 Rev N, LCAC Fire Sensor Instl

2.21 S9200-A6-TMM-073 Rev 01, Operational and Maintenance Manual for

Landing Craft, Air Cushion (LCAC) Propulsion System (LCAC 73)

2.22 S9234-NH-MMO-010 Rev 3, Technical Manual for Organizational Level 4

Maintenance Landing Craft, Air Cushion (LCAC) Main Propulsion Engine

(Model ETF40B)

2.23 OPNAVINST 5100 SERIES, Navy Safety Precautions for Forces Afloat

2.24 234-5750029 Rev AK, LCAC Start System Installation, Engine

2.25 343-6386257 Rev PH, SLEP Deck Plan Engine Cont Sys

2.26 436-6386262 Rev B, LCAC Block Diagram Alarm and Monitor System

2.27 436-6386466 Rev PE, SLEP Alarm & Monitor System (CAMS) Deck Plan

2.28 331-6386470 Rev K, Deck Plan General Lighting System

2.29 324-6386460 Rev R, LCAC Deck Plan AC Power Distribution

2.30 321-8430248 Rev P, 321-11-001 SLEP Engine Module Miscellaneous

Cable Replacement

2.31 324-6386461 Rev PR, SLEP Wiring Schematic AC Power Distribution

2.32 436-6386467 Rev PE, Schematic Wiring Diagram CAMS

2.33 321-6386266 Rev PF, Schematic Fire Protection System

2.34 321-6386474 Rev PA, Schematic General Lighting System

2.35 MIL-STD-1310, Shipboard Bonding, Grounding and Other Techniques for

Electromagnetic Compatibility and Safety

2.36 SE00-01-IMB-010, Navy Installation and Maintenance Book (NIMB)

Section VII, Industrial Electromagnetic Compatibility (IEMC) Work Process

Instructions (Source CD: N0002400003

2.37 4A436C453 Rev B, SLEP Acceptance Test Procedure, Control Alarm and

Monitoring System Sensor Functional Test

2.38 4B234C451 Rev K, LCAC SLEP Acceptance Test Procedure, ../techmanuals/S9240-AA-TMM-073.pdf ../techmanuals/S9234-ES-MMA-030.pdf ../techmanuals/S9260-AF-TMM-073.pdf ../dwgidx/2347265293.htm ../dwgidx/2345749991.htm ../dwgidx/2345750087.htm ../dwgidx/3216386284.htm ../dwgidx/5555749919.htm ../techmanuals/S9200-A6-TMM-073.pdf ../techmanuals/S9234-NH-MMO-010.pdf ../dwgidx/2345750029AK.htm ../dwgidx/3436386257PH.htm ../dwgidx/4366386262.htm ../dwgidx/4366386466PE.htm ../dwgidx/3316386470.htm ../dwgidx/3246386460.htm ../dwgidx/3246386461PR.htm ../dwgidx/3218430248.htm ../dwgidx/4366386467PE.htm ../dwgidx/3216386266PF.htm ../dwgidx/3216386474PA.htm ../test/4A436C453B.pdf ../test/4B234C451K.pdf

SSP: BOST-516-17 3 of 7 ITEM NO: 234-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Propulsion/Lift Engine Control System Functional Test

2.39 5A436C468 Rev E, LCAC SLEP Acceptance Test Procedure, CAMS B Verification and Function Test

2.40 5B234C461 Rev E, SLEP Acceptance Test Procedure, Propulsion Gas Turbine Operational Test

2.41 5B241C462 Rev E, LCAC SLEP Acceptance Test Procedure, Engine and Transmission Functional Test

2.42 4C541C455 Rev D, LCAC SLEP Acceptance Test Procedure, Fuel System operational Test

2.43 5C532C439 Rev E, LCAC SLEP Acceptance Test Procedure, APU and Engine Wash Equipment Test

2.44 2C541C408 Rev C, LCAC SLEP Acceptance Test Procedure, Fuel Systems Piping Test

3. REQUIREMENTS:

3.1 Prior to the start of work, assure that all electrical power to the equipment has been turned off, and that personnel are aware of the safety precautions that must be observed while working with any high voltage systems. Verify that all electrical, lubrication, and fuel systems have been tagged out.

3.1.1 Remove and dispose of system fluids in accordance with

Federal, State, and local requirements.

3.1.2 Blank and cap each tube, line and fitting to prevent

contamination and entry of foreign matter.

3.1.2.1 Tube or line surfaces shall be visually free of grease, oil, flux, scale, dirt, loose particles and any other contamination foreign to the base metal. Tap water residues on all metals and light superficial rust on carbon steel surfaces, caused by short time exposure to the atmosphere, are permitted.

Light dust on cleaned surfaces is not objectionable, provided that the quantity and size of the particle does not adversely affect system operations.

3.1.3 Remove the following equipment from each ETF40B Engine listed in 1.3.1 and located in 1.2: (a) two combustion inlet air ducts, (b) duct assembly attached to the ETF40B bleed air valve, (c) cables leading up to the connectors at the engine interface, (d) each air turbine engine starter listed in 1.3.4 and retain associated mounting flange and hardware for reuse and (e) each engine exhaust assembly listed in 1.3.5, using 2.2 through 2.12 as guidance. Cover the ETF40B bleed air valve opening to preclude entry of Foreign Object Damage (FOD) like material. All potential ETF40B FOD entry points shall have protective covers installed.

3.1.4 Remove the shafting listed in 1.3.2 from the main engines listed in 1.3.1 and located in 1.2, using 2.13 as guidance.

3.1.5 Remove the gearbox assemblies listed in 1.3.3 from the main engines listed in 1.3.1 and located in 1.2, using 2.13 as guidance.

3.1.5.1 Accomplish the requirements of 009-57 of 2.1.

../TEST/5A436C468E.PDF

../TEST/5B234C461E.PDF

../TEST/5B241C462E.PDF

../TEST/4C541C455D.PDF

../TEST/5C532C439E.PDF

../TEST/2C541C408C.PDF

SSP: BOST-516-17 4 of 7 ITEM NO: 234-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.1.6 Remove each ETF40B engine (E2 and E4) PPG, output group listed in 1.3.1 and located in 1.2 and save list hardware using 2.2 through

2.34 as guidance. The ETF40B engine and the following equipment shall be secured in an ETF40B engine stand/shipping container provided by the SUPERVISOR: Accessory Gearbox P/N 0-080-000-52, Inlet Housing Module (IHM) P/N 0-001- 011-37, Oil Sump Module P/N 0-170-080-17, Oil Pump, Fuel Pump, Fuel Control Valve Assembly, T1 Sensor and diffuser clamp. Turnover secured and crated equipment in engine stand/shipping container to the SUPERVISOR for storage.

3.1.6.1 Sequence and pull back, identify and tag each cable from associated electrical control box located at Frame 11 in accordance with 2.7 and 2.8, using 2.25 through 2.34 as guidance.

3.1.7 Remove the ETF40B cargo deck inlet air FOD screen and the first three filter stages from the port engine module located in 1.2.

Remove the last stage (Duralife) inlet air filter using 2.3 and 2.21 as guidance.

3.1.8 Remove quantity (2) each Lube Oil (LO) Filter Assembly, Index No.

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