7342B236-50194-SFC_SOW_20_TON_AC_UNIT_1.doc

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20 Ton Air Conditioning Unit Federal contract opportunity
Solicitation number
N4215818TN033
Issued by
Department of the Navy Naval Sea Systems Command

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USS SAN FRANCISCO (SSN-711) FY-18 EOH

STATEMENT OF WORK

20 TON AIR CONDITIONING UNIT

1. Scope:

1.1 Title: 20 Ton AC Unit for preservation of built-in tanks.

1.2 Location of work:

1.2.1 Inside NNSY Waterfront Controlled Industrial Area (CIA) Dry Dock 3.

2. Reference:

2.1 OSHE OSHECM Chapter 250, Hazardous Energy Control (HEC)

NOTE: All requirements stated are applicable to each unit provided by the contractor.

3. General Specifications:

3.1 20 Ton AC Unit.

a. Design shall be in accordance with all State and Federal Codes: ANSI, NEMA, NEC, and the ASME Pressure Vessel Code.

b. Unit will be in continuous use outdoors. Will be directly exposed to everyday weather and salt water air. All exposed components must be weather resistant. Must meet or exceed NEMA Type 4 for outdoor use.

4. EQUIPMENT REQUIREMENTS:

4.1 Must be electric.

4.2 Must have rated airflow of 8000 CFM.

4.3 Must lower air temperature to 55°F.

4.4 Maximum size is 106”LG X 78”W X 49”H.

4.5 Maximum weight is 3,500LB.

4.6 Full load amps cannot exceed 135 amps @ 460V.

4.7 Must have electric panel in NEMA 4 metal enclosure with lockable disconnect with Camlok cords.

4.8 Must come with two (2) 17 ½” OD inlets and two(2) 17 ½” OD outlets per unit.

4.9 Must be cable of being used without any recirculation of air.

4.10 Must have reheat capabilities at 70KW.

4.11 Must provide two (2) 18”DIA X 25’LG insulated flex ducts.

4.12 Rigging sketch must be attached to unit. Lifting and rigging must meet NAVFAC P-307 standards.

4.13 Must have stenciled gross weight on four (4) sides per unit.

4.14 Must have forklift pockets and 4 point certified lift frame.

5. Period of Performance

5.1

POP IS 1/25/18 TO 1/24/19 WITH OPTION TO EXTEND UNTIL 1/23/2020

6. Contractor Requirements:

6.1 SECURITY AND ACCESS REQUIREMENTS: All references and deliverable items associated with this task are confidential or below. Contractor employees must be U.S. citizens and shall have a confidential clearance to obtain a Shipyard badge and Common Access Card (CAC) for unescorted entry to Norfolk Naval Shipyard, and access to the Shipyard computer network and Navy/Marine Corps Intranet (NMCI). Security Clearance information shall be submitted with contractor proposal. There are no other known requirements for access to restricted areas or information connected with the performance of this task.

6.2 Contractor shall post the Emergency POC, phone number, contract number, and project specific assignment on equipment.

6.3 Deliver and retrieve the air conditioning equipment to and from Norfolk Naval Shipyard, Portsmouth Virginia, inside the CIA area Dry Dock 3 at no additional charge to the government

6.4 Make up electrical connection on units.

6.5 Provide all manuals and schematics for units and basic maintenance.

6.6 Provide equipment operation and basic maintenance training to shipyard personnel using equipment.

6.7 Provide all parts requiring repair or replacement under circumstances of normal equipment wear and tear at no additional charge.

6.8 The contractor shall dispatch a representative in response to a service request to repair and/or replace any equipment within six (6) hours of notification by NNSY at no additional charge.

6.9 When the equipment is required to be removed to the contractor's facility for repair or replacement, the contractor shall be responsible for loss or damage from the time it leaves the government site until it is returned to the government site.

6.10 Clean the units prior to delivery to the following requirements:

a.

Units shall be cleaned to a degree of cleanliness that results in a surface free of grease, oil, flux, scale, dirt loose particles and any other matter foreign to the base metal. Adherent light superficial rust on steel surfaces, caused by short time exposure to the atmosphere, is acceptable.

b. For uncoated surfaces: Adherent corrosion products typical on surfaces of the type material being considered (e. g. flash rust on steel) are acceptable. Loose corrosion products are not acceptable and must be removed.

6.11 Contractor personnel shall notify the Temporary Service Zone Manager (TSZM) Dellon F. Baker; Ph: (757) 284-8803, for authorization prior to any work or maintenance on rental unit.

6.12 For lost items by Government personal and equipment damaged beyond normal wear and tear, Contractor must submit a claim separate from rental. This is to be submitted no later than 60 days pass the end of the rental period.

6.13 Contractor to contact NNSY prior to the end of rental period to confirm pickup date.

6.14 The equipment will be exposed to everyday weather and saltwater air. It is the contractor’s responsibility to provide any protective covering for the units.

7. Options

8. Government Responsibility:

8.1 Provide operators for equipment.

8.2 Perform limited routine maintenance.

8.3 Equipment movements.

8.4 Lost items, equipment damage and minor adjustments.

8.5 Provide point of contact for delivery, escort and notification to contractor for rental pickup. (TSZM) Notes:

1. New or used equipment may be provided. NNSY reserves the right to inspect the proposed equipment prior to contract award.

The government reserves the right to return one or all units at any time prior to the expiration of the rental period. The contractor shall agree to prorate costs for the time the units are in NNSY only. The government agrees to give the contractor twenty-four (24) hour notice for return of units prior to expiration of rental period.

2. Points Of Contact:

8.6 Technical POC: To be disclosed at time of award.

8.7 Invoice Certifying POC: To be disclosed at time of award.Delivery Of Equipment To The Shipyard Site POC: To be disclosed at time of award.

9. Safety Requirements:

9.1 "Per FAR 22.102-1(a) entitled "Safety", Contractors are hereby informed that their employees or representatives present on property under Norfolk Naval Shipyard cognizance must follow Federal and State OSHA requirements OSHE OSHECM Chapter 250, Hazardous Energy Control (HEC) requirements or safety requirements for site specific location of the contract.

a.

Contractors and Non-NNSY Government Agencies (NNGAs) are hereby informed that their employees or representatives present on property under Norfolk Naval Shipyard (NNSY) cognizance must adhere to Federal OSHA requirements for hazardous energy control IAW 29 CFR 1915.89 and must follow Hazardous Energy Control (HEC) procedures as identified in NAVSEA’s Occupational Safety, Health, and Environment Corporate Manual (OSHECM) Chapter 250 (latest revision), when performing work under NNSY contract. All HEC work to be performed by Contractors and NNGAs requires that NNSY Technical Points of Contact (TPOCs) and/or Contracting Officer’s Representatives (CORs) be notified of the HEC scope of work prior to starting work. Any changes or deviations in the initial scope of HEC work requires the NNSY TPOCs and/or CORs be informed of the change/deviation. Appendix 250.B-1 through B-3 of OSHECM Chapter 250 for multiple employer work identifies when Contractors and NNGAs are required to assign their Lockout/Tags-Plus Coordinator (LOTC) to coordinate HEC work with the cognizant NNSY LOTC. HEC locks shall be provided by the contractor or NNGA for their employees use. The HEC locks shall have red bodies with name labels or name tags affixed, identifying who installed the HEC lock(s) and a point of contact telephone number. HEC lock name labels and tags must be made of materials that will hold up to the environment to which they are exposed. HEC tags used for Tags-Plus HEC work shall be provided by the cognizant NNSY LOTC to the contractor or NNGA for their use if machinery, equipment, or systems (MES) cannot be locked out. OSHECM Chapter 250 Tags-Plus procedures will be strictly followed.

b.

Contractors and NNGAs may obtain electronic copies of OSHECM Chapter 250 (latest revision) and access the OSHA 1915.89 web site by using the following link to NNSY’s public access web site: http://www.navsea.navy.mil/shipyards/norfolk/default.aspx

c. Names and contact information for NNSY LOTCs and/or the Building Monitor will be provided by NNSY TPOC and/or CORs set forth elsewhere in this award document.

10. Requirements for Lifting of Equipment

10.1 The equipment shall be outfitted with suitable attachments for overhead lifting.

10.1.1 For multiple point lifts each lifting attachment shall be capable of supporting one half the gross weight of the equipment with a design factor of five to one based on ultimate strength. For single point lifts the lifting attachment shall be capable of supporting the gross weight of the equipment with a design factor of five to one based on ultimate strength.

10.1.2 For multiple point lifts each lifting attachment shall be designed to accept a standard anchor shackle (Federal Specification RR-C-271D, type IVA) which is capable of supporting one half the gross weight of the equipment. For single point lifts the lifting attachment shall be designed to accept a standard anchor shackle (Federal Specification RR-C-271D, type IVA) which is capable of supporting the gross weight of the equipment.

10.1.3 Design of the lifting attachments shall be such that the attachments and shackles are not side loaded more than 10° out of the plane. Lifting attachments shall be located such that the lifting slings do not contact the equipment, or alternatively a spreader beam certified to NAVFAC P-307 shall be provided. Whenever practical, the lifting attachments shall be located above the center of gravity, and such that the lifting slings do not contact the equipment housings.

10.1.4 Each lifting attachment shall be conspicuously marked in a contrasting color “Lift Here”. Letters shall have a minimum height of 1”.

10.2 The equipment shall be marked in a prominent location with the gross weight. Sand hoppers, tubs, or other containers that may contain material shall be marked with the empty and full weight (or alternatively the empty weight and working load limit). Marking shall be upper case letters of a contrasting color, with a minimum height of 1”. Marking shall include the units (i.e. “pounds”, “long tons”, etc.).

10.3 The equipment shall be provided with a lifting sketch / rigging diagram that meets the requirements See paragraph 12, Sheet 7.

10.3.1 The lifting sketch shall detail any specific requirements and / or configurations that must be meet prior to lifting (i.e. “engage swing lock”, “Tilt mast back fully”, “Rotate lifting basket over side”, “Utilize 10’ minimum length slings”, “Spreader beam required”, etc.).

10.3.2 The lifting sketch shall include the location of the center of gravity of the equipment (full fuel, hydraulic tanks, etc.), equipment model/manufacturer, and gross weight.

10.3.3 A copy of the lifting sketch shall be permanently posted on the equipment, and a copy shall be forwarded to Code 714 (396-3345, 3346).

10.4 If specialized handling gear other than shackles, standard slings, or chainfalls (i.e. spreader beams, special lift rigs, etc.) is required, the contractor shall furnish it. This handling gear shall be provided certified in accordance with NAVFAC P-307, with written documentation of proof testing.

11. Rigging Sketch Requirements

11.1 Rigging sketches, as a minimum, shall identify the following:

11.1.1 The weight of the load.

11.1.2 The location of the center of gravity.

11.1.3 The minimum crane capacity.

11.1.4 The minimum capacity / length of slings.

11.1.5 The minimum capacity of other standard rigging gear.

11.1.6 The attachment (lifting) points for the load.

a. The attachment points for multiple leg lifts shall be sized such that each attachment point can support half the load’s weight at the anticipated lift angle.

b. The attachment point for single leg lifts shall be sized such that the attachment point can support the entire load’s weight.

11.2 Limitations on allowable orientations for any parts making up the lifting assembly.

11.3 For single leg vertical lifts using twisted rope (wire or synthetic), two parallel ropes each capable of supporting the entire load alone shall be required unless a method is used to prevent unlaying the rope.

11.4 A minimum D/d ratio of one shall be required where wire rope slings pass over any object, or in the eyes of wire rope slings. A minimum D/d ratio of two shall be required where synthetic rope slings pass over any object, or in the eyes of synthetic rope slings.

a. "D" represents the diameter of the object the sling passes over.

b. "d" represents the diameter of the sling.

c. Table 14-3 of NAVFAC P-307 lists efficiency factors at various D/d ratios.

11.5 Components in each handling assembly shall be sized based on the worst case distribution of loads.

a. When making a two, three, or four point lift, the handling gear shall be sized so that two legs can support the load without exceeding the safe working load (SWL) at the lift angle expected, unless an equalizing method is used.

11.6 When non-standard gear is required (i.e. round stock lifting bars) written instructions shall be provided that ensure:

a. The proper material is being used,

b. The item is certified IAW NAVFAC P-307.

c. Any special requirements or dimensions are followed to ensure that engineering assumptions are met (i.e. eccentricity of the bearing points).

14 DECEMBER 2017

STATEMENT OF WORK

FOR

20 TON AIR CONDITIONING UNIT

Prepared by

NORFOLK NAVAL SHIPYARD

PORTSMOUTH, VA

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