Addendum_One.pdf

SHIP: CARRIER STRIKE GROUP 4 SSP #: SERM-002-17

INDEX

ADDENDUM NO One

311-21-001

TITLEITEM NO

Ship Service Diesel Generator (SSDG); overhaul

DATED:

SHIP: CARRIER STRIKE GROUP 4 (CNRMC 9577) ITEM NO: 311-21-001

COAR: 26 PCN: NS02-0089

CSWT FILE NO: 311-004 CMP: NONE

REVISED: 16 Feb 2017 PLANNER: BENNETT, KEITH

SSP: SERM-002-17 1 of 5 ITEM NO: 311-21-001 ADDENDUM NO. One

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Ship Service Diesel Generator (SSDG); overhaul

1.2 Location of Work:

1.2.1 Engine Room

1.3 Identification:

1.3.1 Quantity (One EA), Starboard Ship's Service Generator Diesel Engine, Mfr: Caterpillar, Model: 3306, Mfr. Serial Number: 85Z13849, 1800 RPM.

2. REFERENCES:

2.1 Standard Items

2.2 SEBR0539, Service Manual 3304 and 3306 Industrial and Marine Engines

2.3 SEBP1200-02, Parts Manual 3306 Industrial Engine

2.4 S9086-HB-STM-010/CH-233, Diesel Engines

2.5 S9086-GX-STM-030/CH-220, Diesel Engine Cooling Water Systems

3. REQUIREMENTS:

3.1 Coordinate via the SUPERVISOR for an ABS Surveyor to witness each test and inspection.

3.2 Accomplish the requirements of 009-90 of 2.1 for Original Equipment Manufacture (OEM) technical representative to disassemble, inspect, repair, reassemble, test, adjust and provide parts, special tools and technical information of each equipment listed in 1.3 and located in 1.2.

3.3 Remove and dispose of system fluids in accordance with federal, state, and local laws, codes, ordinances, and regulations.

3.4 Install temporary closures over openings caused by removals. Ensure precautions are taken for the protection of each SSDG and component when open for repairs to prevent the entry of dirt and foreign matter.

Complete enclosure of engine is not required. Remove each temporary closure upon completion of work or as directed by the SUPERVISOR.

3.5 Disassemble the equipment listed in 1.3 and located in 1.2, in accordance with 2.2, using 2.3 and 2.4 for guidance.

3.5.1 Restore each mating surface exposed by equipment removal.

Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

3.5.2 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material, and foreign matter from each exposed flange and mating surface.

3.5.3 Handwork and skim cut each machined, sealing, aligning, mating, and gasket surface.

SHIP: CARRIER STRIKE GROUP 4 (CNRMC 9577)

SSP: SERM-002-17 2 of 5 ITEM NO: 311-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.5.4 Chase and tap exposed threaded areas.

3.5.5 Clean exposed parts free of foreign matter, leaving no residue or injurious effects.

3.5.6 Clear and clean pockets and passages free of obstructions and foreign matter.

3.5.7 Clean each sump free of foreign matter.

3.5.8 Inspect each part for wear and defects, in accordance with 2.2.

3.5.9 Measure and record each serial number, size and clearance of each part in accordance with 2.2.

3.5.9.1 Include each size, clearance, fit, and finishe for each wearing part, bearing surface, thrust and journal bearing, seal and packing area, and physical condition of each part not specified for renewal.

Report: SIZES AND CLEARANCES Date: + 2

3.5.10 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing requirements of 3.5.8 and

3.5.9 to the SUPERVISOR.

3.6 Assemble, install, align, adjust, and connect equipment listed in 1.3, fitting and installing each new part in accordance with 2.2:

Total Quantity Required

Name of Part

Piece Number Ref Number

Figure Drawing Number Part Number

One EA Oil Pump N/A N/A N/A OR-0920

One EA Water Pump N/A N/A N/A OR-1006

6 EA Cylinder Kit

N/A N/A N/A OR-1697

One EA Head N/A N/A N/A OR-2549

One EA Oil Core N/A N/A N/A OR-3501

One EA Pump N/A N/A N/A OR-3537

6 EA Nozzle N/A N/A N/A OR-4341

One EA Reb Cart N/A N/A N/A OR-6094

One EA Motor N/A N/A N/A OR-9855

5 EA Cap Screw N/A N/A N/A OS-1594

12 EA Hex Head Bolt

N/A N/A N/A OS-1615

2 EA Capscrew N/A N/A N/A 1A-2029

One EA Spacer N/A N/A N/A 1F-2280

One EA Hex Head Bolt

N/A N/A N/A 1F-5842

SSP: SERM-002-17 3 of 5 ITEM NO: 311-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

2 EA O-Ring N/A N/A N/A 1J-9671

One EA Gasket N/A N/A N/A 1N-9372

3 EA Gasket N/A N/A N/A 1P-0436

One EA Fuel Filter

N/A N/A N/A 1R-0750

One EA Oil Filter N/A N/A N/A 1R-1807

One EA Gasket N/A N/A N/A 1S-4295

One EA Clip N/A N/A N/A 2B-2404

One EA Seal N/A N/A N/A 2H-3934

One EA O-Ring N/A N/A N/A 2J-0157

One EA O-Ring N/A N/A N/A 2M-9780

4 EA Lock Nut N/A N/A N/A 2N-2766

One EA Switch N/A N/A N/A 2N-9768

One EA Tube N/A N/A N/A 2W-1977

One EA Tube N/A N/A N/A 2W-1978

One EA Plate N/A N/A N/A 2W-2345

One EA Plate N/A N/A N/A 2W-2346

2 EA Plate N/A N/A N/A 2W-2355

One EA Tube N/A N/A N/A 2W-2360

One EA Plate N/A N/A N/A 2W-2379

One EA Plate N/A N/A N/A 2W-2380

2 EA Gasket N/A N/A N/A 2W-3679

2 EA Clamp N/A N/A N/A 2W-7263

2 EA Clamp N/A N/A N/A 2W-7264

One EA Kit, Gasket

N/A N/A N/A 391-8256

One EA O-Ring N/A N/A N/A 3J-7354

4 EA Clip N/A N/A N/A 3L-2875

2 EA Hex Head Bolt

N/A N/A N/A 4F-7957

One EA Bushing N/A N/A N/A 4M-5317

One EA Seal N/A N/A N/A 4N-0260

One EA Seal N/A N/A N/A 4W-0452

One EA Washer N/A N/A N/A 5D-1753

One EA Elbow N/A N/A N/A 5K-9243

One EA Plug N/A N/A N/A 5M-6214

14 EA Washer N/A N/A N/A 5P-0537

One EA Washer N/A N/A N/A 5P-4116

SSP: SERM-002-17 4 of 5 ITEM NO: 311-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

6 EA Gasket Kit N/A N/A N/A 5P-6768

6 EA Seal N/A N/A N/A 6F-5559

One EA Fitting N/A N/A N/A 6L-3616

One EA Gasket N/A N/A N/A 6L-6580

6 EA Bolt N/A N/A N/A 6V-2489

One EA O-Ring N/A N/A N/A 6V-6921

One EA Line Assy N/A N/A N/A 7C-9771

One EA Line Assy N/A N/A N/A 7C-9772

One EA Line Assy N/A N/A N/A 7C-9773

One EA Line Assy N/A N/A N/A 7C-9774

One EA Line Assy N/A N/A N/A 7C-9775

One EA Line Assy N/A N/A N/A 7C-9776

4 EA Bearing N/A N/A N/A 7M-4046

2 EA Gasket N/A N/A N/A 7N-0944

2 EA Screw N/A N/A N/A 104-3039

6 EA Washer N/A N/A N/A 7W-4487

One EA Bushing N/A N/A N/A 8B-1931

6 EA Washer N/A N/A N/A 8H-9204

5 EA Washer N/A N/A N/A 8M-7145

One EA Bearing N/A N/A N/A 8N-4110

One EA Gasket N/A N/A N/A 8N-6058

8 EA Washer N/A N/A N/A 8T-4122

One EA Plug N/A N/A N/A 9L-8492

One EA Tee N/A N/A N/A 9L-8496

One EA Gasket N/A N/A N/A 9X-6560

3 EA Gasket N/A N/A N/A 9Y-1979

One EA Seal N/A N/A N/A 9Y-9895

One EA Connector N/A N/A N/A 001-7025

One EA Seal N/A N/A N/A 061-9458

One EA Motor N/A N/A N/A 10R-0875

2 EA Thrust Plate

N/A N/A N/A 100-3652

One EA Regulator N/A N/A N/A 111-8010

One EA Gasket N/A N/A N/A 169-4199

One EA Gasket N/A N/A N/A 169-4200

4 EA Bolt N/A N/A N/A 202-9008

7 EA Bearing, N/A N/A N/A 232-3233

SSP: SERM-002-17 5 of 5 ITEM NO: 311-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Main

6 EA Bearing, Rod

N/A N/A N/A 328-5572

One EA Pump N/A N/A N/A 105-2508

3.6.1 Straighten and adjust fuel control rods, operating levers, linkages, and eccentrics to provide freedom of movement.

3.6.2 Measure and record each final size and clearance in accordance with 2.2.

Report: FINAL SIZES AND CLEARANCE Date: + 2

3.6.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing requirements of 3.6.2 to the SUPERVISOR.

3.6.3 Remove existing and install new gaskets, filters, o-rings, pins, dowels, shims, keys, studs, bolts, and nuts. Material shall conform to specifications in 2.2 and 2.3.

3.6.4 Fill and treat jacket water system in accordance with 2.2, using 2.5 for guidance.

3.6.5 Fill lube oil system to normal operating level in accordance with 2.2.

(V)(G) "OPERATIONAL/LOAD TEST"

3.7 Accomplish an operational/load test of each equipment listed in 1.3 and located in 1.2, in accordance with 2.2.

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

3.9 Install each new aluminized cloth spray shield on lube and fuel oil pipe and valve flanges and components in accordance with ASTM F 1138.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.