Statement_of_Work_Redacted.doc

STATEMENT OF WORK

1. SCOPE: This Statement of Work (SOW) covers the restoration and re-installation of all components listed in section 3.1.1.

2. BACKGROUND:

2.1. Location: Building 240 at the Portsmouth Naval Shipyard in Kittery, Maine and Machine Tool Research’s facility in Rochester, New York.

2.2. Shipyard Point of Contact: The point of contact for this work will be

3. REQUIREMENTS:

3.1. General: Unless indicated otherwise in this SOW, the Contractor shall provide all equipment, tools, materials/parts, and other items/services necessary to perform the work specified herein. Used herein, “as needed” defines machine conditions that do not meet OEM specifications.

3.1.1 The Contractor shall perform the following work for the Betts E7558-5 Lathe:

· Replace Bronze Bushing P/N: 9F1973

· Replace Thrust Bearings

· Repair Head Stock Starter Switch & Tail Stock End Switch Arm P/N: 8D2706

· Replace Carriage Scale (Longitudinal)

· Re - Grind Bed Hard Plates

· Repair Scale Pointer

· Repair Keyed Washer P/N: 42L1541

· Repair Bronze Washers P/N: 2F125

· Repair Support Screw Block P/N: 7D2761A

· Replace Cross Slide Acme Screw P/N: 9D8749

· Repair Keyed Bronze Washer P/N: 9F5142

· Repair Bronze Washer P/N: 2F153

· Repair Keyed Washer P/N: 9F5142

· Repair Bronze Washer P/N: 2F153

· Replace Cross Screw Nut P/N: 5D2279

· Replace Cross Slide Take Up Nut P/N: 5D2278

· Fit Cross Slide Shoe P/N: 8D4609C

· Replace Carriage Wipers

· Repair Lowest Miter Washer P/N: 6F1917A

· Replace Intermediate Miter Bronze Washer P/N: 24549A

· Repair Upper Miter Bronze Washer P/N: 6F1917A

· Replace Bronze Nut P/N: 42745

· Replace Top Slide Acme Screw P/N: 5D2287

· Replace Screw Collar - Top Slide P/N: 14F3012

· Repair Bronze Washer P/N: 8F5890

· Repair Screw Cover P/N: 9D8855

· Fit Compound Slide Shoes P/N: 5F2268A, 5D2274C, and 42294B

· Replace Top Slide Nut P/N: 8D4684A

· Fit Compound Shoes P/N: 8D4610, 8F4642, and 42327

· Replace Top Slide Acme Screw P/N: 8D4608

· Repair Bronze Washer P/N: BJ1189

· Repair Bronze Washer P/N: 8F4715

· Repair Index Face Nut P/N: 8D4711

· Repair Apron Casting P/N: 14A2194

· Repair Thread Timer Shaft P/N: 261250

· Repair Carriage Traverse Input Shaft P/N: 8D3665, 2F18

· Repair Feed Output Gear P/N: 14D2184

· Replace Worm Shaft Seal 1-3/4” I.D. x 2.756” O.D. x ½” THK

· Replace Worm Shaft Head Stock Side Thrust Bearing

· Replace Worm Gear Tail Stock Side Thrust Bearing

· Repair Lower Apron Oiler Plunger

· Rebuild Lower Apron Oiler

· Repair Worm Gearbox Oiling Plunger

· Repair Worm Gearbox Oiler

· Replace Worm Wheel P/N: 3D1677

· Replace Apron Lateral Gear P/N: 8D3656

· Replace Carriage Oil Wick

· Repair X-Slide Engagement Shaft P/N: 9C8697

· Repair X Slide Feed Timing Plate P/N: 9D3387

· Repair X-Slide Feed Armature Casting P/N: 9C4442

· Replace X -Slide Feed Lever Thrust Bearing

· Repair Cross & Lateral Friction Gear P/N: 9D8720

· Repair Cross Friction Gear P/N: 8D3654

· Replace X -Slide Feed Shaft Thrust Bearing

· Repair X-Slide Feed Shaft Locking Nut P/N: 1F6671

· Repair Carriage Feed Engagement Shaft P/N: 9C8697

· Replace Carriage Feed Lever Bearing Thrust Bearing

· Replace Friction Gear Hub Nut P/N: 8D5812

· Repair Cross & Lateral Friction Gear P/N: 9D8720

· Repair Lateral-Friction & Pinion P/N: 8D3655

· Replace Carriage Feed Shaft Thrust Bearing

· Repair Carriage Feed Shaft Locking Nut P/N: 1F6671

· Repair Bevel Clutch Gear Cap P/N: 8D3525 & Bore I.D. with Apron P/N: 14A2194

· Repair Bevel Sleeve P/N: 8C3526

· Replace Clutch Gear Sleeve P/N:8C3521B

· Repair Bevel Sleeve P/N: 8C3526

· Repair Bevel Gear Cap P/N: 8D3524 and Bore I.D. with Apron. P/N: 14A2194

· Repair Traverse Motor Coupling

· Replace Lateral Bushing P/N: 6F7141

· Repair Shifter Oiler

· Repair Input Handle Gear P/N: 8D883, 32L3634

· Replace Clutch Arm P/N: 32A693

· Repair Internal 44T Gear

· Repair Internal 52T Gear

· Repair Mid Shaft P/N: 42119

· Repair Lock Nut Spacer P/N: 4211

· Inspect / Rebuild J&S Live Center P/N: 7D8463A

· Replace Output Shaft Bearing P/N: E-8447

· Replace Input Bearing P/N: E-7355

· Replace Input and Output Shaft Bearings P/N: E-7355

· Repair Output Shaft P/N: 13D6931

· Repair Tail Stock Shoe P/N: 14D1444A

· Repair Tail Stock Clamp T-Nut P/N: 14F3907 / 3314-C

· Repair Tail Stock Clamp T-Nut P/N: 14F3908 / 3314-C /2F28

· Replace Bijur Meter Units (10 ea)

· Replace Main Electrical Enclosure with new components and Disconnect.

· Replace Motor Starters for the carriage traverse motor.

· Replace Fuses / Fuse Blocks for Drive and Motor Starter Disconnect.

· Replace Control Relays for the Machine Control.

· Replace 2KVA Control Transformer

· Replace Terminals

· Replace AC Outlet Wires

· Replace Push Buttons on Head Stock and Carriage

· Replace Push Button Enclosures and Junction boxes

· Replace Power Reel for Carriage

· Replace Newal Z Axis Scale.

· Replace Conduit / Flexible Conduit / Wires

· Rebuild Head Stock Drive Motor

· Rebuild Carriage Traverse Motor

· Re-assemble and test prior to shipment at the contractor’s facility

· Prepare components for shipment from the contractor’s facility

· Arrange trucking to transport all components from the contractor’s facility to the Portsmouth Naval Shipyard

· Complete the installation of the lathe and all associated components at the Portsmouth Naval Shipyard

4 QUALITY ASSURANCE PROVISIONS:

4.1 Personnel Safety and health Requirements: Where applicable, all machine parts, components, mechanisms, and assemblies furnished on the unit shall comply with all specific requirements of “OSHA Safety and Health Standard (29CFR1910), General Industry”, ANSI/AMT B11.19, ANSI/AMT B11.22, and ANSI/AMT B11.23, and ANSI/AMT B20.1 that are applicable to the equipment itself. Covers, platforms, guard rails, belt guards, and safety devices shall be provided for all parts of the equipment that present a safety hazard. The safety devices shall not interfere with the operation or maintenance of the equipment. The safety devices shall be removable to facilitate inspection, maintenance, and repair of the part. Additional safety and health requirements shall be as specified in other paragraphs of this specification.

4.2 OSHA Approved: Where applicable, the equipment specified herein shall be in compliance with the applicable OSHA regulations and be listed by one of the OSHA accredited laboratories or approved in accordance with CFR Title 29, Chapter XVII, Part 1910 and installed in accordance with applicable NEC/NFPA requirements. Approval shall be as specified under the “Approval” and “Acceptance” criteria in the OSHA regulations Subpart “O”, Machinery and Machine Guarding para. 1910.212 and Subpart “S” Electrical, para. 1910.303 and para. 1910.399. After equipment delivery and installation and prior to testing, the Contractor shall provide a signed written Manufactures Certification (paragraph 3.3.6.8) that equipment has been manufactured and installed to OSHA CFR 1910.399 (per definition of ‘acceptable’).

5 PERIOD OF PERFORMANCE:

5.1 The Contractor shall provide all items from section 3.1.1 no later than 10 weeks after the contract has been issued.

6 SECURITY:

6.1 Building 240 is within the Controlled Industrial Area (CIA) of the Portsmouth Naval Shipyard. No person not known to be an American citizen of good standing and repute shall be eligible for access to Portsmouth Naval Shipyard. Proof of citizenship is required.

7 DELIVERABLES:

7.1 Responsibility For Inspection: The Contractor is responsible for the performance of all repair, restoration, and reinstallation requirements as specified herein. The Contractor may utilize his own facility or any other commercial facility acceptable to the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to the prescribed requirements.

7.2 Final Acceptance: Upon satisfactory completion of inspection and test of the equipment, the authorized Government Representative (Portsmouth Naval Shipyard) will sign and forward the acceptance document(s) to the paying office.

MISCELLANEOUS:

8.1 Source Selection Criteria – The Contractor selected to perform this work shall have proven previous experience working with MTR lathes.