Merida PMSC SOW Anti Ram Barriers and Gates 0282024.docx
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- Attached to
- U. S. Consulate Merida - Anti-ram Barriers Preventive Maintenance Services Federal contract opportunity
- Solicitation number
- 19MX5225Q0008
- Issued by
- Department of State
About this file
This is a Statement of Work for preventive maintenance services of anti-ram barriers and sliding gates at the U.S. Consulate General in Merida, Mexico. The contract covers maintenance of 2 anti-ram barriers (RSSI RSS-2000V electric wedge barriers) and 6 TyMetal sliding gates with associated operators, sensors, and control systems.
The contract will be a firm-fixed-price agreement for one base year plus four one-year options, starting no later than March 2025. Services include annual preventive maintenance, with repairs handled separately. The contractor must provide trained technicians, tools, testing equipment, and consumable materials. Work must be performed between 7:30 AM and 4:30 PM Monday through Friday, excluding U.S. and local holidays. Key requirements include draining and replacing hydraulic oil, inspecting cylinders and components, cleaning debris, checking alignment, tightening hardware, and testing safety systems. The contractor must obtain security clearances for personnel 30 days after award and carry minimum insurance coverage of $10,000 for property damage and $100,000 cumulative liability.
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| Cover Anti-Ram Barriers.docx | DOCX document | |
| SF1449 Page.pdf |
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STATEMENT OF WORK FOR
PREVENTIVE MAINTENANCE SERVICE CONTRACT
Anti-Ram Barriers & Sliding Gates
United States Consulate General at Merida, Mexico
October 2024
TABLE OF CONTENTS
Section
| 1. | DESCRIPTION |
| 2. | PRICING |
| 3. | NOTICE TO PROCEED |
| 4. | EQUIPMENT AND PERFORMANCE REQUIREMENTS |
| 5. | HOURS OF PERFORMANCE |
| 6. | ACCESS TO GOVERNMENT BUILDINGS AND STANDARDS OF CONDUCT |
| 7. | SCHEDULED PREVENTIVE MAINTENANCE |
| 8. | PERSONNEL, TOOLS, CONSUMABLE MATERIALS AND SUPPLIES |
| 9. | SOFTWARE, LICENSES AND PASSWORDS |
| 10. | DELIVERABLES |
| 11. | INSURANCE REQUIREMENTS |
| 12. | LOCAL LAW REGISTRATION |
| 13. | QUALITY ASSURANCE PLAN (QAP). |
| 14. | TRANSITIONS/CONTACTS |
| 15. | SUBMISSION OF INVOICES |
Attachments:
Exhibit A – Statement of Work Exhibit B – Equipment List
1. DESCRIPTION
The US Consulate General in Merida, Mexico requires preventive maintenance services for its Anti-Ram Barriers. These services shall result in all systems being serviced under this agreement being in good operational condition when activated. See section 6.2.3 for security requirements.
1.1. Type of Contract
This is a firm fixed price contract payable entirely in Mexican Pesos or US Dollars. Prices for all Contract Line Item Numbers (CLIN) shall include proper disposal of toxic substances as per Item 8.4 where applicable. No additional sums will be payable for any escalation in the cost of materials, equipment or labor, or because of the contractor's failure to properly estimate or accurately predict the cost or difficulty of achieving the results required. The contract price will not be adjusted due to fluctuations in currency exchange rates.
1.2. Period of Performance
The contract will be for a period of one-year, with a maximum of four one-year optional periods of performance and will be expected to commence no later than March 2025.
2. PRICING
The rates below include all costs associated with providing preventive maintenance services in accordance with the attached scope of work, and the manufacturer’s warranty including materials, labor, insurance (see FAR 52.228-4 and 52.228-5), overhead, profit and GST (if applicable).
2.1. Base Year. The Contractor shall provide the services shown below for the base period of the contract and continuing for a period of 12 months.
| CLIN |
| Description |
| Quantity of Equipment |
| Type of services |
| No. of service |
| Unit price / service ($) |
| Total per year ($) |
| 001 |
| Vehicle Barrier Maintenance |
| 2 |
| Annual |
| 1 |
| 002 |
| Sliding Gate Maintenance |
| 6 |
| Annual |
| 1 |
Total Base Year
2.2. Option Year 1. The Contractor shall provide the services shown below for Option Year 1 of the contract and continuing for a period of 12 months.
| CLIN |
| Description |
| Quantity of Equipment |
| Type of services |
| No. of service |
| Unit price / service ($) |
| Total per year ($) |
| 101 |
| Anti-Ram Barrier Maintenance |
| 2 |
| Annual |
| 1 |
| 102 |
| Sliding Gate Maintenance |
| 6 |
| Annual |
| 1 |
Total Option Year 1
2.3. Option Year 2. The Contractor shall provide the services shown below for Option Year 2 of the contract and continuing for a period of 12 months.
| CLIN |
| Description |
| Quantity of Equipment |
| Type of services |
| No. of service |
| Unit price / service ($) |
| Total per year ($) |
| 201 |
| Anti-Ram Barrier Maintenance |
| 2 |
| Annual |
| 1 |
| 202 |
| Sliding Gate Maintenance |
| 6 |
| Annual |
| 1 |
Total Option Year 2
2.4. Option Year 3. The Contractor shall provide the services shown below for Option Year 3 of the contract---------- and continuing for a period of 12 months
| CLIN |
| Description |
| Quantity of Equipment |
| Type of services |
| No. of service |
| Unit price / service ($) |
| Total per year ($) |
| 301 |
| Anti-Ram Barrier Maintenance |
| 2 |
| Annual |
| 1 |
| 302 |
| Sliding Gate Maintenance |
| 6 |
| Annual |
| 1 |
Total Option Year 3
2.5. Option Year 4. The Contractor shall provide the services shown below for Option Year 4 of the contract and continuing for a period of 12 months
| CLIN |
| Description |
| Quantity of Equipment |
| Type of services |
| No. of service |
| Unit price / service ($) |
| Total per year ($) |
| 401 |
| Anti-Ram Barrier Maintenance |
| 2 |
| Annual |
| 402 |
| Sliding Gate Maintenance |
| 6 |
| Annual |
| 1 |
Total Option Year 4
| 2.6. Total for all years: | Base Year | $ | ||
| Option Year 1 | $ | |||
| Option Year 2 | $ | |||
| Option Year 3 | $ | |||
| Option Year 4 | $ | |||
| TOTAL | $ |
2.7 Repair option. Repairs are NOT included under this agreement (see 7.1.3) and are to be done outside this contract. However, the Government desires current labor rates in the event that there is an issue discovered during the preventive maintenance of the specified equipment. Please provide your current labor rates in the Repair Option fields below. As stated in 7.1.3 any necessary repairs or parts will be submitted for approval and then billed against a separate PO. The Contractor is not approved to do any additional work without specific authorization from the Contracting Officer.
Repair Labor Rates
| Base Year | $/hr |
| Option Year 1 | $/hr |
| Option Year 2 | $/hr |
| Option Year 3 | $/hr |
| Option Year 4 | $/hr |
3. NOTICE TO PROCEED
After Contract award and submission of acceptable insurance certificates and copies of all applicable licenses and permits, the Contracting Officer will issue a Notice to Proceed. The Notice to Proceed will establish a date (a minimum of ten (10) days from date of Contract award unless the Contractor agrees to an earlier date) on which performance shall start.
4. EQUIPMENT AND PERFORMANCE REQUIREMENTS
4.1. The US Consulate General in Merida requires the Contractor to maintain the following equipment in a safe, reliable and efficient operating condition. Please see equipment list included in Exhibit B for a more detailed description.
4.2. The Contractor shall provide all necessary managerial, administrative and direct labor personnel, as well as all transportation, equipment, tools, supplies and materials required to perform inspection, maintenance, and component replacement as required to maintain the systems in accordance with this work statement. Under this Contract the Contractor shall provide:
· The services of trained and qualified technicians to inspect, adjust, and perform scheduled preventive maintenance.
4.3. Performance Standards
The fuel management system shall be clean and in good operating condition upon completion of the service. The preventive maintenance service shall result in the parts of the system serviced being in a condition to operate efficiently and effectively.
5. HOURS OF PERFORMANCE
5.1. The Contractor shall maintain work schedules. The schedules shall take into consideration the hours that the staff can effectively perform their services without placing a burden on the security personnel of the Post. The Contractor shall deliver standard services between the hours of 7:30AM and 4:30 PM Monday through Friday. No work shall be performed on US Government and local holidays.
6. ACCESS TO GOVERNMENT BUILDINGS AND STANDARDS OF CONDUCT
6.1 General. The Contractor shall designate a representative who shall supervise the Contractor’s technicians and be the Contractor’s liaison with the US Consulate General Merida. The Contractor’s employees shall be on-site only for contractual duties and not for any other business or purpose. Contractor employees will be given access to the equipment and equipment areas and will be escorted by Embassy personnel.
6.2 Personnel Security. The Government reserves the right to deny access to U.S.-owned and U.S.-operated facilities to any individual. The Contractor shall provide the names, biographic data and police clearance on all Contractor personnel who to be used on this Contract prior to their utilization. Submission of information shall be made within 30 days of award of contract. No technician will be allowed on site without prior authorization. Note: this may include cleared personnel if advance notice of visit is not given at least one week before the scheduled visit.
6.2.1 Vehicles. Contractor vehicles will not be permitted inside the embassy compound without prior approval. If vehicle access is necessary, submit contractor vehicle information (Make, Model, License Plate #) along with a written justification as to why access is necessary. This shall be submitted to the Facility Manager at least one (1) week prior to the visit.
6.2.2 Government shall issue identity cards to Contractor personnel, after they are approved. Contractor personnel shall display identity card(s) on the uniform at all times while providing services under this contract. These identity cards are the property of the US Government. The Contractor is responsible for their return at the end of the contract, when an employee leaves Contractor service, or at the request of the Government. The Government reserves the right to deny access to U.S.-owned and U.S.-operated facilities to any individual.
Government shall issue identity cards to Contractor personnel, after they are approved. Contractor personnel shall display identity card(s) on the uniform at all times while providing services under this contract. These identity cards are the property of the US Government. The Contractor is responsible for their return at the end of the contract, when an employee leaves Contractor service, or at the request of the Government. The Government reserves the right to deny access to U.S.-owned and U.S.-operated facilities to any individual.
6. 3 Security Clearances. All Work under this contractor that are designated as non-CAA areas may be performed by un-cleared American or local workers. However, all work done in CAA and PCC areas shall be performed by cleared American Construction personnel as needed to complete the services. The Contractor shall work closely with the COR, the Post Facility Manager [FM] or Management Officer [MO].
6.4 Standards of Conduct
6.4.1 General. The Contractor shall maintain satisfactory standards of employee competency, conduct, cleanliness, appearance, and integrity and shall be responsible for taking such disciplinary action with respect to employees as may be necessary. Each Contractor employee shall adhere to standards of conduct that reflect credit on themselves, their employer, and the United States Government. The Government reserves the right to direct the Contractor to remove an employee from the worksite for failure to comply with the standards of conduct. The Contractor shall immediately replace such an employee to maintain continuity of services at no additional cost to the Government.
6.4.3 Neglect of Duties. Neglect of duties is unacceptable. This includes sleeping while on duty, unreasonable delays or failures to carry out assigned tasks, conducting personal affairs during duty hours and refusing to render assistance or cooperate in upholding the integrity of the worksite security.
6.4.4 Disorderly Conduct. The Contractor shall not condone disorderly conduct, use of abusive or offensive language, quarreling, and intimidation by words, actions, or fighting. Also included is participation in disruptive activities that interfere with normal and efficient Government operations.
6.4.5 Intoxicants and Narcotics. The Contractor shall not allow its employees while on duty to possess, sell, consume, or be under the influence of intoxicants, drugs or substances which produce similar effects.
6.4.6 Criminal Actions. Contractor employees may be subject to criminal actions as allowed by law in certain circumstances. These circumstances include but are not limited to the following actions: falsification or unlawful concealment, removal, mutilation, or destruction of any official documents or records or concealment of material facts by willful omission from official documents or records; unauthorized use of Government property, theft, vandalism, or immoral conduct; unethical or improper use of official authority or credentials; security violations; organizing or participating in gambling in any form; and misuse of weapons.
6.4.7 Key Control. The Contractor will not be issued any keys. The keys will be checked out by a “Cleared American” escort on the day of service requirements.
6.4.8 Notice to the Government of Labor Disputes. The Contractor shall inform the COR of any actual or potential labor dispute that is delaying or threatening to delay the timely performance of this contract.
7. SCHEDULED PREVENTIVE MAINTENANCE
7.1. General
7.1.1. The Contractor shall perform preventive maintenance as outlined in Exhibit A - STATEMENT OF WORK. The objective of scheduled preventive maintenance is to eliminate system malfunction, breakdown and deterioration when units are activated/running.
7.1.2. The Contractor shall inventory, supply and replace expendable parts (e.g., filters, cables, bolts, gaskets, etc.) that have become worn due to wear and tear. The Contractor shall maintain a supply of expendable and common parts on site so that these are readily available for normal maintenance to include: hoses, belts, oil, chemicals, filters (Air, Fuel, Oil), grease, sealant; in addition to the appropriate tools, testing equipment, safety shoes and apparel for technicians, personal protective equipment (hands, hearing, eye protection), MSDS, cleaning material and oil spill containment kits. The contractor shall inventory the supply after each visit and order replacement supplies and have them delivered on site. Maintenance materials shall be unused and are to be industry standard and intended for the task to be performed. Parts shall be OEM approved.
7.1.3. Exclusion. This contract does NOT include repair of equipment and replacement of hardware (e.g. bearings, pistons, piston rings, crankshaft, gears.) Hardware replacements will be separately priced out by the Contractor for the Government’s approval and acceptance. The Government has the option to accept or reject the Contractor’s quote for parts and reserves the right to obtain similar spare parts from other competitive sources. If required by the Government, the Contractor shall utilize Government-purchased spare parts, if awarded the work. Such repairs/replacements will be accomplished by a separate purchase order. However, this exclusion does not apply if the repair is to correct damage caused by Contractor negligence.
7.1.4. Replacement/repair of any electronic or electrical parts shall be approved by the COR prior to installation of the part. If the Contractor proceeds to replace any electronic or electrical parts without COR approval, the Contractor shall de-install the parts at no cost to the Government.
7.1.5. Stocking of recommended repair parts is at the discretion of the Facility Manager and is dependent upon the nearest location of the Equipment manufacturer, distributor or dealer. A recommended spare parts list shall be obtained by the contractor from the manufacturer or distributor and provided to the Facility Manager to procure.
7.1.6. Parts/materials/tools procurement and delivery for the CAA/PCC areas shall be at the discretion of the Regional Security Officer (RSO).
7.2 Checklist Approval. The Contractor shall submit to the COR a schedule and description of preventive maintenance tasks which the Contractor plans to perform. The Contractor shall prepare this schedule and task description in a checklist format for the COR’s approval prior to contract work commencement.
7.2.1. The Contractor shall provide trained technicians to perform the service at frequencies stated in Exhibit A and on the equipment called out in this SOW.
7.2.2. It is the responsibility of the Contractor to perform all manufacturers recommended preventive maintenance including preventive maintenance recommended by the manufacturers’ technical manuals for the respective equipment.
7.2.3 Additionally, the maintenance contractor shall obtain and keep at the post O&M binders provided by the manufacturers. These binders shall be placed in a location accessible to post personnel to review as needed.
8. PERSONNEL, TOOLS, CONSUMABLE MATERIALS AND SUPPLIES
The Contractor shall provide trained technicians with the appropriate tools and testing equipment for scheduled maintenance, safety inspection, and safety testing as required by this Contract. The Contractor shall provide all of the necessary materials and supplies to maintain, service, inspect and test all the systems to be maintained.
8.1 Contractor furnished materials include but are not limited to appropriate tools, testing equipment, safety shoes and apparel for technicians, hands, hearing and eye protection, MSDS, cleaning material and oil spill containment kit. Expendable/consumable items (e.g. hoses, belts, oil, chemicals, coolant, filters (Air, Fuel, Oil), bolts, grease, sealant, thermostat, fuse), shall be maintained in the onsite inventory. See 7.1.2.
8.2 Repairs are not included in this contract. See 7.1.3. Exclusions.
8.3 Disposal of used oil, fuel, battery and other toxic substances. The Contractor is responsible for proper disposal of toxic/hazardous substances. All material shall be disposed of according to Government and Local law. After proper disposal the contractor must show proof of authorized disposal of these toxic/hazardous substances.
9. SOFTWARE, LICENSES AND PASSWORDS
Copies of any and all software and licenses needed to control or to adjust the communications module shall be given to the post upon completion of the work.
10. DELIVERABLES
Provide a typewritten report to Post Facilities Manager containing following:
a) System information (make, model, all devices types)
b) Pass/Fail of each feature and type of component tested. If a device fails, note device type, address and location within Post
c) Any comments on system (or device) condition pertaining to service life and dependability.
d) Full printout of test from system printer
e) Testing of exhaust gas by Gas Analyzer The following items shall be delivered under this contract:
| Description |
| QTY |
| Delivery Date |
| Deliver to |
| Names, biographic data, police clearance on Contractor personnel (#6.2) |
| 1 |
| 30 days after contract award |
| COR |
| Certificate of Insurance (#11.2) |
| 1 |
| 30 days after contract award |
| CO |
| PM Checklist signed by Contractor’s employee (#7.2.1) |
| 1 |
| After completion of each maintenance service |
| COR |
| Invoice (#15) |
| 1 |
| After completion of each maintenance service |
| COR |
11. INSURANCE REQUIREMENTS
11.1 Personal Injury, Property Loss or Damage (Liability). The Contractor assumes absolute responsibility and liability for any and all personal injuries or death and property damage or losses suffered due to negligence of the Contractor’s personnel in the performance of this Contract.
The Contractor’s assumption of absolute liability is independent of any insurance policies.
11.2 Insurance. The Contractor, at its own expense, shall provide and maintain during the entire period of performance of this Contract, whatever insurance is legally necessary. The Contractor shall carry the following minimum insurance:
Public Liability Insurance
| Property damage: | $ 10,000 USD | |
| Cumulative: | $ 100,000 USD |
Workers’ Compensation and Employer’s Liability
11.3 Worker's Compensation Insurance. The Contractor agrees to provide all employees with worker's compensation benefits as required under local laws (see FAR 52.228-4 “Worker’s Compensation and War-Hazard Insurance Overseas”).
12. LOCAL LAW REGISTRATION
If the local law or decree requires that one or both parties to the contract register the contract with the designated authorities to ensure compliance with this law or decree, the entire burden of this registration shall rest upon the Contractor. Any local or other taxes which may be assessed against the Contract shall be payable by the Contractor without Government reimbursement.
13. QUALITY ASSURANCE PLAN (QAP).
13.1 Plan. This plan is designed to provide an effective surveillance method to promote effective Contractor performance. The QAP provides a method for the Contracting Officer's Representative (COR) to monitor Contractor performance, advise the Contractor of unsatisfactory performance, and notify the Contracting Officer of continued unsatisfactory performance. The Contractor, not the Government, is responsible for management and quality control to meet the terms of the Contract. The role of the Government is to conduct quality assurance to ensure that Contract standards are achieved.
| Performance Objective |
| SOW Para |
| Performance Threshold |
Services.
Performs all services set forth in the Statement of Work (SOW)
| 1 thru 12 & Exhibit A |
| All required services are performed and no more than one (1) customer complaint is received per month |
13.2 Surveillance. The COR will receive and document all complaints from Government personnel regarding the services provided. If appropriate, the COR will send the complaints to the Contractor for corrective action.
13.3 Standard. The performance standard is that the Government receives no more than one (1) customer complaint per month. The COR shall notify the Contracting Officer of the complaints so that the Contracting Officer may take appropriate action to enforce the inspection clause (FAR 52.212-4, Contract Terms and Conditions-Commercial Items), if any of the services exceed the standard.
13.4. Procedures.
13.4.1 If any Government personnel observe unacceptable services, either incomplete work or required services not being performed, they will immediately contact the COR.
13.4.2 The COR will complete appropriate documentation to record the complaint.
13.4.3 If the COR determines the complaint is invalid, the COR will advise the complainant. The COR will retain the annotated copy of the written complaint for his/her files.
13.4.4 If the COR determines the complaint is valid, the COR will inform the Contractor and give the Contractor additional time to correct the defect, if additional time is available. The COR shall determine how much time is reasonable.
13.4.5 The COR shall, as a minimum, orally notify the Contractor of any valid complaints.
| 13.4.6 | If the Contractor disagrees with the complaint after investigation of the site and challenges the validity of the complaint, the Contractor shall notify the COR. The COR will review the matter to determine the validity of the complaint. |
| 13.4.7 | The COR will consider complaints as resolved unless notified otherwise by the complainant. |
13.4.8. Repeat customer complaints are not permitted for any services. If a repeat customer complaint is received for the same deficiency during the service period, the COR will contact the Contracting Officer for appropriate action under the Inspection clause.
14. TRANSITIONS/CONTACTS
Within 10 days after contract award, the Contracting Officer may ask the contractor to develop a plan for preparing the contractor to assume all responsibilities for preventive maintenance services. The plan shall establish the projected period for completion of all clearances of contractor personnel, and the projected start date for performance of all services required under this contract. The plan shall assign priority to the selection of all supervisors to be used under the contract.
14.1 On site contact. The following are the designated contact personnel between the US Embassy and the Contractor
COR
Dennis Monschein - Facility Manager or Current FM MonscheinDR@state.gov
A/COR
Jaime Guillermo – Building Engineer Supervisor GuillermoJJ@state.gov
15. SUBMISSION OF INVOICES
The Contractor shall submit an invoice after each preventive maintenance service has been performed. Invoices must be accompanied by a signed copy of the Maintenance Checklist for the work performed including parts replacement and break down calls, if any. No invoice for preventive maintenance services will be considered for payment unless accompanied by the relevant documentation.
The Contractor should expect payment 30 days after completion of service or 30 days after receipt of invoice at the Embassy's payment office, whichever is later. Invoices shall be submitted to ILMS Vendor Portal
Exhibit A -- STATEMENT OF WORK
Anti-Ram Barriers & Sliding Gates
I. GENERAL INFORMATION:
The United States Consulate General in Merida, Mexico requires professional services and contractor cost proposals to perform preventive maintenance services of the facility’s anti-ram barriers.
II. PROJECT REQUIREMENTS:
The Contractor shall perform preventive maintenance as described in this STATEMENT OF WORK. The objective of scheduled preventive maintenance is to eliminate system malfunction, breakdown and deterioration.
| DESCRIPTION OF EQUIPMENT *: | |
| *Please see attachment at the end of this sheet for more details |
III. GENERAL REQUIREMENTS:
The contractor shall provide the labor and materials required to carry out all preventive maintenance as outlined in this SOW. Embassy staff have service manuals for the anti-ram barriers. The contractor shall confirm on-site manuals are complete and current and provide the Contracting Officer’s Representative (COR) a listing of any missing or out of date manuals. The technician shall sign off on every task specified in the Statement of Work and will provide a typewritten copy of their report to the COR designate within five business days of each maintenance visit.
IV. SCOPE OF WORK - ANTI-RAM BARRIERS PREVENTIVE MAINTENANCE
The contractor shall provide all materials, supervision, labor, tools, and equipment to perform preventive maintenance. All personnel working in the vicinity shall wear and /or use appropriate safety protection while work is performed. Any questions or injuries shall be brought to the attention of the Post COR and Occupation Safety and Health Officer (POSHO). Material Safety Data Sheets (MSDS) shall be provided by the contractor for all HAZMAT materials. Copies will be provided to the COR for approval.
The systems and components to be maintained include barriers, traffic signals, junction boxes, control circuitry, hydraulic power unit, electro-mechanical control systems, hydraulic pump enclosure and housing. The attached equipment list provides details.
1. The contractor shall provide the COR with a list of necessary parts and materials.
2. hose, oil, fluids, filters and preventive maintenance parts shall be provided at the expense of the U.S. Govt.
a. Only fluids which meet or exceed manufacturer’s specifications shall be used.
b. All fluids shall be delivered in original sealed containers.
If any discrepancies are found with the anti-ram barriers that are not covered under this scope of work, the contractor shall provide the following:
1. Detailed report noting the discrepancy found.
1. Bill of Materials (BOM) to include component name, quantity, part #, and price for any repair material required and material lead time.
1. Price quote for repair labor.
SAFETY & SPECIAL INSTRUCTIONS:
1. Use appropriate personal protective equipment (PPE) when performing work
1. Check all work areas, tools, and equipment to ensure unsafe conditions are eliminated or guarded against.
1. Follow site safety procedures.
1. Schedule maintenance with operating personnel and affected offices (security).
1. Block traffic and set up alternate security measures.
1. Follow approved lockout/tag out procedures.
1. Report equipment damage and deficiencies.
1. Secure the barrier in position. Make sure the barrier arm cannot be agitated manually.
1. Review and follow the manufacturer’s instructions.
1. Record results in the equipment history log.
1. Remove lockout/tag out in accordance with appropriate procedures.
1. Report all incidents and near miss incidents to COR and assist as requested in the investigation and corrective action.
1. Use extreme caution around moving gates and barriers.
At all times observe good safety practices when working on either the electrical or mechanical system. Particular attention should be paid to the danger of working on the Barrier when the power is on. Barriers are powerful hydraulic presses that can easily crush anything in their way. Keep hands free of the mechanism when the power is on or the HPU is up to pressure. Turn off the electric power and bleed the hydraulic pressure down to zero before working on any part of the system. Traffic should be controlled around the Barrier during any work so that vehicular accidents do not occur if the Barrier should happen to rise. After work is complete, do not allow traffic over the Barrier until all control and safety functions have been verified to be properly working.
At a minimum, the following work shall be completed:
Notes:
· Contractor shall submit to the COR for review, work sheet/checklist that will be used for performing maintenance service.
· A discrepancy report shall be submitted to the COR immediately upon discovery of any condition that could result in equipment failure.
MAINTENANCE PROCEDURES
The purpose of this Statement of Work is to ensure the anti-ram barriers for this facility are maintained according to manufacturer’s recommendations to ensure the readiness and proper operation.
Block traffic during maintenance to prevent accidents.
Wedge Barriers
Yearly:
· Schedule service with post Facility Manager.
· Notify RSO and Local Guard Force. Notify BAS Engineer.
· Restrict access to work area. Post warning signs, post visibility markings: traffic cones, orange traffic barrels on both sides of each gate. Vehicles or unauthorized personnel must not enter the work area.
· Stop gate. De-energize power sources. Apply Lockout & Tagout mechanisms.
· Drain the oil from the reservoir and flush with minerals spirits or clean oil. After wiping down the tank sides and bottom to assure that no contamination remains, replace with clean filtered oil.
· Remove barrier/cap and road plates, check that the hydraulic cylinders are not leaking internally. Replace cylinder seals or cylinder as necessary.
· Check cylinder clevis pins for wear, replace as necessary.
· Examine the foundation for debris buildup, check drain lines and sump wells for drainage. Clean debris.
· Tighten or replace any loose top plate bolts. Drill and tap to next size or use inserts if threads are stripped.
· Check condition of the barrier paint surface. Prepare, prime, and touch up areas where the paint has been chipped or worn away. Apply new reflective tape as necessary.
· Check hydraulic interconnect lines for kinks, contact wear or bulging. Replace or protect hoses as required.
· Thoroughly clean the HPU, removing dust and spilled oil. Remove any rust build up on components. Touch up paint where necessary.
· Test motor starter overloads by pressing the test button. Replace if necessary or press reset. Ensure auto/manual switch is in the correct position.
· Check the pressure relief valve by depressing the starter armature and allowing unit to run to the recommended relief pressure. Adjust as necessary.
· Confirm safety signs are still attached, not damaged and legible. Replace or repair as necessary.
· Update the maintenance log.
TyMetal Cantilever Slide Gate System
Annual:
· Schedule service with post Facility Manager.
· Notify RSO and Local Guard Force. Notify BAS Engineer.
· Restrict access to work area. Post warning signs, post visibility markings: traffic cones, orange traffic barrels on both sides of each gate. Vehicles or unauthorized personnel must not enter the work area.
· Stop gate. De-energize power sources. Apply Lockout & Tagout mechanisms.
· Inspect the gate and gate travel area for any obstruction during the operation of the gate.
· Clear any debris from under the gate and fence.
· Push gate from closed to open then from open to close position. Address any binding, scraping and noise that may occur.
· Gate should be smooth and quiet during manual operation. Do not lubricate the track or trucks.
· Inspect the gate frame for level and plumb. Check anti-lift off bracket hardware and secure as necessary.
· Frame: Check cam-follower assemblies off bracket and secure as necessary
· Check trucks and track for level perpendicular-to-the-gate at the full-open and full-closed gate positions. It is very important that the trucks must be perfectly level from inside to out. If not, cracks will form along track and top primary or will cause track separation at splice points. It is best to use a digital level for an accurate reading
· Check trucks and track for level along the length-of-the-gate at the mid gate position with the gate equally spaced on the support posts. It is best to use a digital level for a true adjustment.
· V-Groove Track: Check the anchor bolts in all post-sets and secure as necessary.
· V-Groove Wheels and V-Groove track: Clean and free from dirt or any debris.
· Confirm with gate in mid travel position that the plastic rollers on trucks can spin with minimal force. If you cannot spin these wheels check post spacing and or hanger adjustment and adjust as needed. Too much pressure on these wheels will cause premature wear and eventually truck failure.
· Inspect hanger brackets; look for any movement relative to the support posts that may have occurred since last service. Make all necessary adjustments.
· Inspect all bolted connections on all gate components. Confirm hanger bracket and guide roller u-bolts are tight. Confirm truck assembly nuts are tight. Also check chain take up brackets and chain support hardware is tight. Check catcher assemblies end covers and stops then tighten as necessary.
· Inspect the truck assemblies for any damage. Look for abnormal internal track scraping, wear, or metal shavings. For this is a sign of excessive wear to horizontal plastic wheels on truck assemblies. Replace as necessary.
· Inspect all bottom guide wheels for wear and/or damage. Guide rollers should spin freely and allow gate to travel back and forth approximately 1/8 of an inch between rollers. Confirm that guide roller bolts are not bent and protective roller shield are installed. Replace as necessary.
· Inspect the catch assembly for proper alignment with the companion. It may be necessary to adjust trucks or cables. The gate should never be banged or forced into alignment with gate travel. Make the necessary adjustments.
· For gates fabricated in two (2) or more sections, inspect all bolts and rivets installed
· along each joint. Tighten bolts and replace rivets as necessary.
· The main drive chain and sprockets should be inspected for wear, cleaned, and wiped
· down with a lightly oiled rag.
· Grease the hydraulic cylinder. Use NLGI #2 Grade Moly EP lithium base grease only and apply it with a standard grease gun. Grease other bearings.
· Update the maintenance log.
U.S. Consulate General Merida, Mexico UNCLASSIFIED U.S. Department of State
Exhibit B - Equipment List
| Equipment |
| Manufacturer |
| Model |
| Serial Number |
| Description |
| Location |
| Anti-Ram Barrier |
| RSSI |
| RSS-2000V |
| 2557 |
| Electric Wedge, Maximum Security Vehicle Barrier. 4-Post. |
Barrier height: 914 mm in the "Up" position. Flushed in the "Down Position". Outside Obstruction Loop.
MCAC
| Anti-Ram Barrier |
| RSSI |
| RSS-2000V |
| 2558 |
| Electric Wedge, Maximum Security Vehicle Barrier. 4-Post. |
Barrier height: 914 mm in the "Up" position. Flushed in the "Down Position". Outside Obstruction Loop.
SCAC
| Equipment |
| Manufacturer |
| Tag Name |
| Description/Model |
| Qty |
| Location |
| Slide Gate |
| TyMetal |
| EC201F, EC221D, 0000 |
| Slide gate. 6” machined steel V-wheel, sealed roller bearing. Gate speed: 2 ft/second |
| 3 |
| MCAC Attack Side |
MCAC Protected Side MCAC Visitor Parking
| Slide Gate Operator |
| HySecurity |
Variable Speed Drive SlideDriver 50VF. 1 gallon of hydraulic fluid. Pressure: 1,200 to 800 psi.
208V, 1 phase, 2 HP Controller: 24V
| 3 |
| MCAC Attack Side |
MCAC Protected Side MCAC Visitor Parking
| Curtain Barrier Sensor |
| Enforcer |
| E-9644-6B25 6 beams, 44 1/2" Long, Black Case |
| 3 |
| MCAC Attack Side |
MCAC Protected Side MCAC Visitor Parking
| Vehicle Detector |
| HySecurity |
| HY5A vehicle detector module |
| 3 |
| MCAC Attack Side |
MCAC Protected Side MCAC Visitor Parking
| Photo-Eye |
| HySecurity |
| UL 325 compatible. 24VDC |
| 3 |
| MCAC Attack Side |
MCAC Protected Side MCAC Visitor Parking
| Equipment |
| Manufacturer |
| Tag, Picture |
| Description/Model |
| Qty |
| Location |
| Slide Gate |
| TyMetal |
| EC101C, EC103F, 00000 |
| Slide gate. 6” machined steel V-wheel, sealed roller bearing. Gate speed: 2 ft/second |
| 3 |
| SCAC Attack Side |
SCAC Protected Side SCAC Perimeter Gate
| Slide Gate Operator |
| HySecurity |
Variable Speed Drive SlideDriver 50VF. 1 gallon of hydraulic fluid. Pressure: 1,200 to 800 psi.
208V, 1 phase, 2 HP Controller: 24V
| 3 |
| SCAC Attack Side |
SCAC Protected Side SCAC Perimeter Gate
| Curtain Barrier Sensor |
| Enforcer |
| E-9644-6B25 6 beams, 44 1/2" Long, Black Case |
| 3 |
| SCAC Attack Side |
SCAC Protected Side SCAC Perimeter Gate
| Vehicle Detector |
| HySecurity |
| HY5A vehicle detector module |
| 3 |
| SCAC Attack Side |
SCAC Protected Side SCAC Perimeter Gate
| Photo-Eye |
| HySecurity |
| 3 |
| SCAC Attack Side |
SCAC Protected Side SCAC Perimeter Gate
US Consulate General Merida, Mexico UNCLASSIFIED U.S. Department of State
Hydraulic Oil:
Mobil Univis HVI. Anti-wear hydraulic oil, high viscosity index. Univis HVI 13 or Univis HVI 26.
Or HySecurity Uniflow. Part Number MX000970.
Sliding Gates Most Common Parts to Replace:
END OF STATEMENT OF WORK
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File details come from the government source that posted it. Updated .